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Cal Spas Saunas Owner's Manual

Cal heat saunas owner's manual
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LTR20091007, Rev. A
12/16/08

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Summary of Contents for Cal Spas Saunas

  • Page 1 LTR20091007, Rev. A 12/16/08...

  • Page 2: Table Of Contents

    2009 Warranty......46 Copyright 2009 LMS, Inc. All rights reserved. Duplication without written consent is strictly prohibited. Cal Spas™ and Cal Heat™ are registered trademarks. Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

  • Page 3: Safety Instructions

    The effects of excessive hyperthermia may include failure to perceive heat, failure to recognize the need to exit, unawareness of impending hazard, damage to pregnant women, physical inability to exit the unit and unconsciousness. 2009 Saunas LTR20091007, Rev. A this electrical •...

  • Page 4: Preparing For Your New Sauna

    The Custom series is meant for indoor use ONLY. The outside of Custom Series saunas has not been treated for outdoor use. Extreme hot/cold conditions can cause the wood to blister, split and warp. This will void the warranty of this particular model.

  • Page 5: Preparing A Good Foundation

    Place outdoor saunas on an elevated foundation (preferrably a 3” concrete slab). If you are installing the sauna indoors, pay close attention to the flooring beneath it.
  • Page 6 Custom Sauna Dimensions Model Depth CU-210 4’ CU-300 6’ CU-400 7’ Width Height 6’ 7’ 6’ 7’ 7’ 7’ 2009 Saunas LTR20091007, Rev. A...
  • Page 7 Check with local municipalities for additional code requirements. All 220V saunas must be permanently connected (hard wired) to the power supply with one 20 amp circuit breaker and two #8 AWG wires. 2009 Saunas LTR20091007, Rev.

  • Page 8: Assembling Your Sauna

    Tools required: Portable drill, screw driver, rubber mallet Parts List for CU-210 Sauna Throughout the assembly instructions, items will be identified by their item number (shown below) with a circle around it. 2009 Saunas LTR20091007, Rev. A...
  • Page 9 Figure 1. Bench assembly Figure 2. Bench and heater installation 2009 Saunas LTR20091007, Rev. A...
  • Page 10 Figure 3. Attaching the rear and side wall 2009 Saunas LTR20091007, Rev. A...
  • Page 11 Figure 4. Attaching the front and side wall 2009 Saunas LTR20091007, Rev. A...
  • Page 12 Figure 5. Installing the heater guard and roof trim 2009 Saunas LTR20091007, Rev. A...
  • Page 13 Figure 6. Attaching the roof and exterior framing 2009 Saunas LTR20091007, Rev. A...

  • Page 14: Cu-300 Sauna Assembly

    Tools required: Portable drill, screw driver, rubber mallet Parts List for CU-300 Sauna Throughout the assembly instructions, items will be identified by their item number (shown below) with a circle around it. 2009 Saunas LTR20091007, Rev. A...
  • Page 15 Figure 1. Bench assembly Figure 2. Bench and heater installation 2009 Saunas LTR20091007, Rev. A...
  • Page 16 Figure 3. Attaching the rear walls and back support 2009 Saunas LTR20091007, Rev. A...
  • Page 17 Figure 4. Attaching the side walls 2009 Saunas LTR20091007, Rev. A...
  • Page 18 Figure 5. Attaching the front wall with door 2009 Saunas LTR20091007, Rev. A...
  • Page 19 Figure 6. Attaching the roof and exterior framing 2009 Saunas LTR20091007, Rev. A...
  • Page 20 Figure 7. Attaching roof trim and heater protector 2009 Saunas LTR20091007, Rev. A...

  • Page 21: Cu-400 Sauna Assembly

    Tools required: Portable drill, screw driver, rubber mallet Parts List for CU-400 Sauna Throughout the assembly instructions, items will be identified by their item number (shown below) with a circle around it. 2009 Saunas LTR20091007, Rev. A...
  • Page 22 Figure 1. Bench assembly 2009 Saunas LTR20091007, Rev. A...
  • Page 23 Figure 2. Bench and floor attachment 2009 Saunas LTR20091007, Rev. A...
  • Page 24 Figure 3. Attaching the rear walls and back support 2009 Saunas LTR20091007, Rev. A...
  • Page 25 Figure 4. Attaching side walls 2009 Saunas LTR20091007, Rev. A...
  • Page 26 Figure 5. Attaching the front wall with door 2009 Saunas LTR20091007, Rev. A...
  • Page 27 Figure 6. Attaching the roof and heater protector 2009 Saunas LTR20091007, Rev. A...

  • Page 28: Od-100 Assembly

    Attach the center pieces and place between the two front and two back panels. Then place the corner piece and attach it to the wall panels. Repeat these steps, as necessary, to complete the wall assembly. 2009 Saunas LTR20091007, Rev. A...
  • Page 29 Place roof top panel onto the wall panel assembly. Place the 1” x 2” roof supports, inside the sauna, up against the roof top. Place the outside trim piece(s) flush with top of the roof. Place the heater bracket around the heater and secure it in place. 2009 Saunas LTR20091007, Rev. A...
  • Page 30 Begin placing single-sided composition shingles on the bottom of the roof and nail into place. Then place double composition shingles directly over single shingles. Repeat this process until both sides are completely done. Place the last shingle in the middle of the two piece roof and nail into place. 2009 Saunas LTR20091007, Rev. A...

  • Page 31: Od-200 Assembly

    Attach the center pieces and place between the two front and two back panels. Then place the corner piece and attach it to the wall panels. Repeat these steps, as necessary, to complete the wall assembly. 2009 Saunas LTR20091007, Rev. A...
  • Page 32 Place roof top panel onto the wall panel assembly. Place the 1” x 2” roof supports, inside the sauna, up against the roof top. Place the outside trim piece(s) flush with top of the roof. Place the heater bracket around the heater and secure it in place. 2009 Saunas LTR20091007, Rev. A...
  • Page 33 Begin placing single-sided composition shingles on the bottom of the roof and nail into place. Then place double composition shingles directly over single shingles. Repeat this process until both sides are completely done. Place the last shingle in the middle of the two piece roof and nail into place. 2009 Saunas LTR20091007, Rev. A...

  • Page 34: Light Installation (Inside And Outside)

    Use the gray, commercial-grade light for the inside. Attach the black wires to each other and attach the white wires to each other. Tuck the excess wires into the junction box and tighten the mounting screws. A 60W soft-white light bulb is recommended for inside use. 2009 Saunas LTR20091007, Rev. A...

  • Page 35: Heater Electrical Installation

    16” width 220V 17.5 11” depth 23” height 2009 Saunas LTR20091007, Rev. A Mounting the Sauna Heater Using the heater mounting bracket as a guide, drill four 1/8” holes to fasten the bracket on the wall. Attach the bracket with the 1/4” x 1 1/2” screws supplied with the heater.

  • Page 36: Operating Your Sauna

    This is the only time the heater is on. Delay Zone The area from “9” to “ON” is the delay zone. This means the heater can be programmed to come on up to nine hours later. 2009 Saunas LTR20091007, Rev. A...

  • Page 37: How To Take A Sauna

    Do not pour chlorinated pool or spa water on the heater or corrosion damage may result. Do not smoke, exercise or drink alcoholic beverages in the sauna room. 2009 Saunas LTR20091007, Rev. A...

  • Page 38: Stereo System

    The antenna can be mounted on the outside of the sauna. A hole must be drilled through the wall. Route the antenna cable through the hole from the outside, then plug it into the stereo. Make sure the hole is properly sealed afterwards. 2009 Saunas LTR20091007, Rev. A...
  • Page 39 Run these wires between the bench, the sauna wall, and through the pre-drilled hole on the back of the speaker box. Mount the speaker on the underside of the bench seat in the right corner. Run the power cord under the main bench and plug it into the main junction box. 2009 Saunas LTR20091007, Rev. A...

  • Page 40: Appendix

    Never use or apply any type of sealant, finish, coating or oil to the interior surfaces of your sauna. The high temperature in your sauna may cause the release of harmful, or even fatal, toxic fumes. regular 2009 Saunas LTR20091007, Rev. A...

  • Page 41: Troubleshooting Guide

    Pull the radio/CD out and ensure that all connections in the back are secured firmly to the radio/CD head unit. Check the fuse for the radio. (Refer to the radio Owner’s Manual on how to remove it) 2009 Saunas LTR20091007, Rev. A...

  • Page 42: Accessories

    240 VAC Voltage 21.6 amps Amperage 12-2 W/G Wire size LED lighting Phase 120 VAC Voltage 1 amp Amperage 14-2 W/G Wire size 120 VAC 3 amps 14-3 W/G 120 VAC 1 amp 14-3 W/G 2009 Saunas LTR20091007, Rev. A...
  • Page 43 Manufacturer, Exceline 100 Watts light bulb maximum 120 Volts 60 Hz. cUL and UL listed File E80322 Fixture luminarie Suitable for Wet locations Type A lamp 2009 Saunas LTR20091007, Rev. A Optional Options Electrical Ratings CD player ratings Phase Voltage...

  • Page 44: Replacement Parts

    Part Number Quantity WOO27306518 WOO27306519 WOO27306520 WOO27100885 WOO27306521 WOO27306522 WOO27306523 WOO27306524 WOO27306525 WOO27106842 WOO27101211 WOO27306391 HEA14000380 LIT16000020 HAR13201150 HAR13200010 WOO27306526 WOO27306527 WOO27306528 WOO27306529 WOO27100885 WOO27306530 WOO27306531 WOO27306532 WOO27306533 WOO27306534 WOO27106842 WOO27101211 WOO27306391 HEA14000380 LIT16000020 HAR13201150 HAR13200010 2009 Saunas LTR20091007, Rev. A...
  • Page 45 OUTSIDE FRAME, ROOF, ExTREME, ASPEN SAUNA HEATER GUARD, ASPEN BASE HEATER, SAUNA, ASPEN TOP PANEL, 60”x96”, SAUNA, ASPEN 5”x8” COMPOSITION ROOF TOP BOTTOM PANEL, 57”x93”, SAUNA, ASPEN SAUNA HEATER, 8.0kW 220V 2009 Saunas LTR20091007, Rev. A Part Number Quantity W0027100201 LIT16000020 W0027100204...

  • Page 46: 2009 Warranty

    2009 Warranty This limited warranty is effective for saunas manufactured after December 22, 2008. All Cal Heat Saunas are warranted to be free from defects in material and workmanship at the time of delivery. 5 Year Structural (Outdoor Saunas) LMS warrants its Outdoor Saunas exterior...
  • Page 47 Damage caused by incorrect electrical installation, electrical brown outs, voltage spikes, or operation of sauna out of voltage range by more than ±10% This Limited Warranty applies only to saunas normally used for personal, family, or household purposes. This Limited Warranty specifically excludes commercial saunas.
  • Page 48 A Division of Lloyds Material Supply, LLC. A Division of Lloyds Material Supply, LLC. Locating the product serial number The serial number of your Cal Heat sauna is located on a metal plate attached to the lower side of the sauna.You will need this number to properly register your sauna and activate coverage.

This manual is also suitable for:

Od-100Od-200Cu-210Cu-300Cu-400

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