ODES ODES1000ATV-L Owner's Manual
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ODES ODES1000ATV-L Owner's Manual

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OWNER'S MANUAL
This ATV should not be ridden by anyone under 16years of
age.READ THIS MANUAL CAREFULLY BEFORE RIDING It
contains important safety information.
ODES1000ATV-L, ODES800ATV-L, ODES650ATV-L
ODES1000ATV-S, ODES800ATV-S, ODES650ATV-S
This manual is general version, the pictures in manual book are little-
difference compare with real part, so please check real part accordin-
gly.

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  • Page 1 This ATV should not be ridden by anyone under 16years of age.READ THIS MANUAL CAREFULLY BEFORE RIDING It contains important safety information. ODES1000ATV-L, ODES800ATV-L, ODES650ATV-L ODES1000ATV-S, ODES800ATV-S, ODES650ATV-S This manual is general version, the pictures in manual book are little- difference compare with real part, so please check real part accordin- gly.
  • Page 2 WARNING ● Operation of this ATV by anyone under the age of 16 may increase the risk of severe injury or death!!! This vehicle can roll if not driven properly!!! ● Adult supervision is always required. ● Anyone under the age of 16 may NOT operate this ATV. ●...
  • Page 3 Dear Valued Customer： Congratulations and thank you for choosing to become a part of our family with the purchase of your new ATV. We have designed this vehicle with you, the customer, in mind, providing you with great power stability, and functionality with your ATV. This Operator ’...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS OPERATION WARNINGS ............... 1 RIDING THE VEHICLE ..............19 Pre-Ride Inspection ..............20 Riding Gear .................. 22 Carrying Loads ................23 Loading the Cargo Rack ............23 Hauling a Load (if Equipped with Hitch ........24 Pulling a Trailer (if Equipped with Hitch) ......... 24 Working with your Vehicle ............
  • Page 5 (10) license plate lamp ............... 49 (11) Tail/brake lights ..............49 (12) Turn signal/Hazard warning ligh........49 (13) Front seat ................49 (14) Shift Lever ................50 (15)Headlight (low beam)/turn lights ........51 (16) Headlight (high beam) ............51 (17) Winch ..................51 (18)LH Brake Lever ..............52 (19) Rear seat ................
  • Page 6 MAINTENANCE PROCEDURE ........... 63 Air Filter ..................63 Maintenance of CVT intake pipe ..........65 Greasing points ................66 ..... 66 lifting jack position operation manual introduction Engine Oil ..................67 Oil Change and Oil Filter ............68 Engine Coolant ................69 Suspension Adjustment ............. 70 Muffler Spark Arrester Cleaning and Inspection ....

  • Page 7: Operation Warnings

    OPERATION WAENINGS NOTE: The following illustration is a general description. Your model may be different. POTENTIAL HAZARD Operating the ATV without proper guidance will increase the risk of accidents. WHAT CAN HAPPEN If the operator does not know how to operate the vehicle correctly in different situations and under different circumstances, the risk of accidents will increase greatly.
  • Page 8 POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEM A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommendation, he may not have may be involved in a serious accident.
  • Page 9 POTENTIAL HAZARD Did not follow the vehicle operating advice. WHAT CAN HAPPEM Always refuel with the engine stopped, and outdoors or in a well-ventilated place. Do not smoke or open flames or sparks in or near the refueling place or store gasoline.
  • Page 10 POTENTIAL HAZARD Use vehicles in enclosed environments. WHAT CAN HAPPEM It is possible to have poisoning, which can be dangerous to your safety. HOW TO AVOID THE HAZARD Always use for cycling in open areas.
  • Page 11 POTENTIAL HAZARD Transporting flammable or dangerous material can leas to explosions. WHAT CAN HAPPEM This can serious injury or death. HOW TO AVOID THE HAZARD Never transport flammable or dangerous material.
  • Page 12 POTENTIAL HAZARD Using this vehicle with drugs or alcohol. WHAT CAN HAPPEM Could seriously affect your judgment. Could cause you to react more slowly. Could affect your to balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never use this vehicle with drugs or alcohol.
  • Page 13 POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEM Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is appropriate for the terrain visibility and operating conditions, and your experience.
  • Page 14 POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHATCANHAPPEN The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handing and control of this vehicle. and may cause the vehicle to go out of control. HOWTO AVOID THEHAZARD Never operate this vehicle on any paved surfaces.
  • Page 15 POTENTIALHAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOWTO AVOID THEHAZARD Never operate this vehicle on any public street, road or highway even a dirt or gravel one. In many states or provinces it is illegal to operate this vehicle on public streets, roads or highways.
  • Page 16 POTENTIALHAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHATCAN HAPPEN The following items concern all ATV's operator: - Riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident. Riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident.
  • Page 17 POTENTIALHAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOWTO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. POTENTIALHAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle.
  • Page 18 POTENTIALHAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHATCAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOWTO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 19 POTENTIALHAZARD Operating on excessively steep hills. WHATCAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOWTO AVOID THEHAZARD Never operate this vehicle on hills too steep for the vehicle or for your abilities.
  • Page 20 POTENTIALHAZARD Climbing hills improperly. WHATCAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOWTO AVOID THEHAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
  • Page 21 POTENTIALHAZARD Going down a hill improperly. WHAT CANHAPPEN Could cause loss of control or cause vehicle to overturn. HOWTO AVOID THEHAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill.
  • Page 22 POTENTIALHAZARD Improperly operating over obstacles. WHATCAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOWTO AVOIDTHEHAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 23 POTENTIALHAZARD Operating this vehicle through deep or fast flowing water. WHATCANHAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOWTO AVOIDTHEHAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 24 POTENTIALHAZARD Improperly operating in reverse. WHATCANHAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury HOWTO AVOID THEHAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle. When it is safe to proceed, go slowly. POTENTIALHAZARD Riding on frozen waterways.

  • Page 25: Riding The Vehicle

    RIDING THE VEHICLE To fully appreciate the fun and excitement of riding, you must have a wealth of experience. But some people may be novices, so you must have a sufficient understanding of ATV performance before driving, which is very important to you.

  • Page 26: Pre-Ride Inspection

    Before using this vehicle, the operator should always perform the following pre-ride inspection check list. Pre-Ride Inspection Check List What to Do Before Starting the Engine (Key OFF) ITEMS INSPECTION TO PERFORM √ BEINSPECTED Engine oil Check engine oil level. Coolant Check coolant level Brake fluid...
  • Page 27 What to Do Before Starting the Engine (Key OFF) ITEMS INSPECTION TO PERFORM √ BEINSPECTED Check operation of indicator lamps in multifunction Multifunction gauge (during first few seconds of key ON). gauge Check for messages on multifunction gauge. Check operation and cleanliness of headlights and taillight.

  • Page 28: Riding Gear

    Riding Gear Actual weather conditions should help you decide how to dress. Dress for the coldest weather expected. Thermal underwear next to the skin also provides a good insulation. It is important that the operator always wears the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, a long sleeved shirt and pants.

  • Page 29: Carrying Loads

    Carrying Loads Any load carried on the vehicle will affect the handling, stability and braking distance of the vehicle. For this reason, do not exceed the load limits of the vehicle's manufacturer. Refer to MAXIMUM LOADS table below. Always make sure the load is secured, properly distributed and cannot interfere with your proper control Always be aware that the "load"...

  • Page 30: Hauling A Load

    Be careful not to skid or slide. Pulling a Trailer (if Equipped with Hitch) NOICE A ODES approved rear hitch must be properly in staled on the vehicle for hauling trailers. Riding this vehicle with a trailer substantially increases the risk of toppling, especially on inclined slopes.

  • Page 31: Working With Your Vehicle

    Reduce your speed when pulling a trailer and turn gradually. Avoid hills and rough terrain. Never attempt steep hills. Allow more distance for braking, especially on inclined surfaces. Be careful not to skid or slide. Improperly loading a trailer may cause loss of control. Respect the recommended maximum hauling capacity and maximum tongue load(Refer to MAXMUM HAUL ING CAPACITY table).Make sure there is at least some weight on the tongue.

  • Page 32: Environment

    Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized ODES dealer. However, always respect the load and capacities of the vehicle. Overloading of the vehicle can overstress the components and cause failure.

  • Page 33: Off-Road Operation

    wet areas, through muskeg of tall grass, where debris can build up. Should you ride in those areas, inspect and remove all debris from your engine and hot spots. Chasing wildlife is in many areas illegal. Wildlife can die of exhaustion after being chased by a motorized vehicle.
  • Page 34 Never operate the vehicle if the controls do not function normally. When operating in reverse, check that the path behind the vehicle is free of people or obstacles. Proceed slowly and avoid sharp turns. When stopped or parked, always set the shift lever to the PARK position and apply the parking brake.
  • Page 35 Riding on Snow Covered Surfaces When performing the pre-ride inspection, pay special attention to locations on the vehicle where snow and/or ice accumulations may obstruct visibility of the taillight and reflectors, clog ventilation openings, block the radiator and fan, and interfere with the movement of control levers, switches and brake pedal.

  • Page 36: Riding Techniques

    To maximize comfort and avoid frostbite, always wear clothing and ATV protective equipment appropriate for the weather conditions you will be exposed to during your ride. At the end of each ride it is a good practice to clean the vehicle body and all moving components (brakes, steering components, drivelines, controls, radiator fan etc.) from any snow or ice accumulations.
  • Page 37 This vehicle is not allowed to ride on roads except European Union market which can be driven on road with homologation and follow transportation laws strictly. Water can be a unique hazard. If it is too deep the vehicle may "float" and topple Check the water depth and current before you attempt to cross any water.
  • Page 38 Mud or marsh lands may be encountered near water. Be prepared for sudden 'holes" or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc. partially covered by vegetation. If your route crosses frozen waterways, make sure the ice is thick enough and sound enough to support the total weight of yourself, the vehicle and its load.
  • Page 39 When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead.
  • Page 40 Downhill Keep your body weight rearwards. Stay seated. Apply the brake gradually to prevent skidding. Do not "coast" down the slope using solely engine compression or in neutral gear. Decelerating while negotiating a slippery downhill slope could "toboggan" the vehicle. Maintain steady speed and/or accelerate slightly to regain control. Try avoid steep inclines.
  • Page 41 Uphill Before trying to climb a hill, keep these things in mind. Hill Climbing should only be attempted by experienced operators. Start on shallow slopes. Always drive straight uphill and keep your body weight forward towards the top of the hill. Keep your feet on the footrests, shift your ATV into a lower gear and accelerate before you start to climb.

  • Page 42: Important On-Product Labels

    IMPORTANT ON-PRODUCT LABELS This vehicle comes with hang tags and labels containing important safety information. Any person who rides this vehicle should read and understand this information be. fore riding. Engine and Vehicle Identification Number Location TYPICAL 1. EIN (Engine Identification Number on left side/under of the crankcase) 2.

  • Page 43: Vehicle Safety Labels

    Vehicle Safety Labels Read and understand all safety labels on the vehicle. These labels are attached to your vehicle to ensure the safety of operators or bystanders. The safety label on the vehicle should be regarded as a permanent part of the vehicle. If it is lost or damaged, please contact...
  • Page 44 Label 3 Label 4 Label 1-1（US-Long wheelbase(off-road) Label 2-（US-Long wheelbase(on-road) Label 5 Label 2-2（US-short wheelbase(on-road) Label 6...
  • Page 45 Label 7 Label 10（US-Long wheelbase(off-road) Label 8 Label 11 Label 12 Label 9 Label 13 Label 10（US-Long wheelbase(off-road) Label 14...
  • Page 46 Label 15 Label 16 Label 17...

  • Page 47: Description And Vehicle Identification

    DESCRIPTION AND VEHICLE IDENTIFICATION NOTE: Some controls/instruments/equipment are optional.

  • Page 49: Brake Pedal

    (1) Brake pedal When released, the vehicle speed is The brake pedal is located on the gradually reduced, and the engine right side of the vehicle. automatically returns to the idle When the brake pedal is depressed state. and the rear brake is used, the vehicle will gradually slow down.

  • Page 50: Mechanical Parking Brake

    2.4WD position The parking brake is located on the 3.2WD position right side of the lever. When leaving NOTE: After the vehicle must be the vehicle, move the joystick to the parked, use the 2WD/4WD selector right (approximately 170°), it can (engaged or disengaged).

  • Page 51: Throttle Lever

    2. To accelerate 3. To decelerate (5) Foot pegs The toothed foot pedals are located on the left and right sides near the engine. Use parking brake (4) Throttle Lever The throttle lever is located on the RH side of the handlebar. (6) Multi Function Switch When pushed forward, it increases engine...
  • Page 52 7.Handlebar Hit the emergency stop switch to kill the engine. Press the button back in （1）Headlight Switch to restart the engine. Set the switch to “ ” to turn on This switch can be used to stop the low beam and the taillights. engine emergency Set the switch to“...

  • Page 53: Multifunction Gauge

    (7) Multifunction gauge pedometer. This vehicle is equipped with an (2) Check engine indicator light electronic multifunction gauge. (YELLOW) After turning the ignition switch on, the light shall be on, and the light should immediately turn off after starting the engine. If the light is on while the engine is on, it indicates that the system has an error.
  • Page 54 CAUTION: If the light does not turn When this indicator is ON, it off right after you start the indicates the 4WD systemis engine ,stop the engine imediatly. activated. Check engine oil level. Refill if (11) Engine Temperature necessary. If the oil level is good, see an authorized Lil Pick Up ATV dealer.

  • Page 55: Rearview Mirror

    (8) rearview mirror (11) Tail/brake lights The main color is red light, to enhance Observe the traffic behind the car the penetration of light, so that the through the rearview mirror vehicle behind the lower visibility, easy (9)Rear Storage Compartment to find the front of the vehicle brake, to prevent rear-end accidents.

  • Page 56: Shift Lever

    (14) Shift Lever back and forth to move the gears in The shift lever is located on the RH side the transmission to allow the park to of the vehicle near steering column. be engaged. R: Reverse This allows the vehicle to go backward.

  • Page 57: Headlight (Low Beam)/Turn Lights

    Refer to BASIC GUIDE TO (15)Headlight (low beam)/turn WINCHING ТЕCHNIQUES for more lights informatic about the winch. The low beam is for close lighting To power up the vehicle without starting the engine, refer to WAKING (16) Headlight (high beam) UP THE ELECTRICAL SYSTEM.

  • Page 58: Lh Brake Lever

    (18)LH Brake Lever Never touch wine rope or hook while in tension. When the LH brake lever is pressed Be certain the anchor you select will the front and rear brakes are applied. withstand load. When released the brake lever Never wrap wire rope back onto should automatically return to its itself.

  • Page 59: Rear Seat

    (19) Rear seat 2.ACC: All electrical circuits except NOTE: There is no rear seat for lights are supplied with power. short models. 3. ON: Electronic fuel injection Rear seat Removal system、2WD/4WD、Instrument Grab the two handles located on will illuminate and turn on. either side of the seat.

  • Page 60: Usb Port

    (22) USB port Auxiliary DC jack Maximum rated capacity for the auxiliary DC jack: DC 12V, 120W (10A) How to use: 1. Set the light switch to “OFF”. 2. Start the engine. A serial bus standard with external devices also technical 3.

  • Page 61: Fuel

    FUEL -Alcohol blended fuels attract and old moisture which may lead to fuel Fuel Requirements phase separation and can result in engine performance problems or NOTE: Always use fresh gasoline. engine damage. Gasoline will oxidize; the result is Recommended Fuel loss of octane, volatile compounds, and the production of gum and varnish deposits which can damage...

  • Page 62: Tires

    Tires 3. Slowly unscrew fuel tank cap POTENTIAL HAZARD counterclockwise to remove it. Operating this vehicle with improper tires or with uneven tire pressure. If a differential pressure condition is WHAT CAN HAPPEN NOTE: d (whistling sound heard when loosening fuel tank cap) have vehicle Use of improper tires on this vehicle, inspected and/or...
  • Page 63 1.Tire pressure gauge to burst. Inflate the tires very slowly and carefully. Fast inflation could Tire wear limit cause the tire to burst. When the tire groove decreases to 6 How to measure tire pressure mm (0.24 in) due to wear, replace the tire.

  • Page 64: Break-In Period

    BREAK-IN PERIOD BASIC PROCEDURES Operation During Break-In Starting the Engine A break-in period of 10 operating The shift lever must be set to PARK hours or 300 km (200 mi) is required or NEUTRAL. for the vehicle. NOTE: For your convenience, an override mode allows the engine to Engine be started with the shift lever in any...

  • Page 65: Changing Gear Selection

    Engine Overheat Changing Gear Selection If engine overheats, try the following: Apply brakes and select the desired 1. Check and clean radiator fins. shift lever position. 2. Check coolant level and refill if Release brakes. possible NOTE: When changing gear 3 .See an authorized Lil Pick Up ATV seduction, always completely stop dealer as soon as possible.

  • Page 66: Post-Operation Care

    Post-Operation Care SPECIAL PROCEDURES When vehicle is used in salt-water What to Do if Water is in the CVT environment (beach area, launching/loading boats etc.), rinsing The CVT drain plug is located on the the vehicle with fresh water is rear portion of the CVT cover.

  • Page 67: What To Do If Water Is In The Air Filter Housing

    What to Do if Water is in the Air final drive) Filter Housing - CVT air filter cleaning Inspect the drain reservoirs in the -CVT cleaning back of the front left wheel inner -Lubricant inspection fender to validate if water is present. replacement as required (engine, gearbox, front differential and rear final drive).

  • Page 68: What To Do If Vehicle Is Immersed In Water

    -Check front differential level and re fill if necessary. Whenever the vehicle is turned over, should inspected authorized ATV dealer. What to Do if Vehicle is Immersed in Water Should vehicle become immersed, immediately stop the engine. Do not use: - Any electrical equipments -Winch NOTE: Immersion of the vehicle can...

  • Page 69: Maintenance Procedure

    MAINTENANCE PROCEDURES This section includes instructions for increased in frequency and oil must basic maintenance procedures. be added to the foam filter element for the following dusty conditions: Turn off the engine and follow these -Riding on dry sand. maintenance procedures when -Riding on dry dirt covered surfaces.
  • Page 70 NOTE: Do not wash the paper filter with any cleaning solution. Foam Filter Element Cleaning 1.Spray the foam filter element inside and out with a good air filter TYPICAL cleaner and follow manufacturer's Air filter cover instructions. air filter 2. Dry the foam element completely. Air Filter Cleaning and Oiling CAUTION Always wear appropriate skin and...

  • Page 71: Maintenance Of Cvt Intake Pipe

    Maintenance of CVT intake pipe TYPICAL take off the odometer cover 1、 CVT rubber assemble. take off the odometer bottom seat 2、 blow pipe Take off the odometer bottom seat, and release the bolts of cover, then take off the cover. 3 、...

  • Page 72: Greasing Points

    Greasing points 2、put the lifting jack under the Greasing point located at right side bottom of rear position, then lift on foot pedal. the lifting jack. Label lifting jack position operation manual introduction 1. put the lifting jack under the bottom of front position, then lift on the lifting jack.。...

  • Page 73: Engine Oil

    Engine Oil Engine Oil l Level NOTE: Check level frequently and refill if necessary. Do not overfill. Operating the engine/gearbox with an improper level severely damage engine/gearbox. Wipe off any spillage. NOTE: While checking the oil level, visually inspect engine area for leaks. TYPICAL Full Operating range...

  • Page 74: Oil Change And Oil Filter

    Oil Change and Oil Filter Replacement Oil and oil filter are to be replaced at the same time. Oil change should be done with a warm engine. The engine oil can be very hot. In order to avoid potential burns, do not remove the engine drain plug or the filter cover if the engine is hot.

  • Page 75: Engine Coolant

    capacity. 1. Remove the radiator cap by Start engine and let it idle for a few applying. pressure and turning it minutes. Ensure oil filter area and oil counterclockwise. drain plug areas are not leaking. Then drain the antifreeze from the Stop engine.

  • Page 76: Suspension Adjustment

    Suspension Adjustment Ordinary shock absorption Adjust spring preload by turning Suspension adjustment could affect adjustment cam. vehicle handling. Always take time to familiarize yourself with the vehicle's behavior after suspension adjustment have been made. Suspension adjustment and loading can have an effect on your vehicle handling and comfort.

  • Page 77: Muffler Spark Arrester Cleaning And Inspection

    Firmer Hard Compression damping action (stiffer).Turn adjuster damping counterclockwise to decrease shock damping action (softer). Muffler Spark Arrester Cleaning and Inspection CAUTION: Let exhaust system cool down before proceeding with leaning and inspection. 1. position 1 2. position 2 3. position 3 TYPICAL- REMOVE TAIL PIPE 1.
  • Page 78 TYPICAL 1.Spark arrester 2.Sasket 3.Exhaust tail pipe Remove carbon deposits from the spark arrester using a brush. NOTICE: Use a soft brush and be careful to avoid damaging spark arrester mesh. CAUTION: Wear eye protection and gloves. Inspect mesh of spark arrester for any .damage.

  • Page 79: Declaration Of Driver's Exposure To Noise Level

    No.4-8 Warehouse, Bonded Logistics Center, High New Technology Development Area, Zibo, Shangdong, China Hereby declares that: For the following vehicle: 1.1.Make (trade name of the manufacturer): ODES 1.2. Type: ODES1000ATV-S 1.2.1.Variant(s): ODES1000ATV-S, ODES800ATV-S, ODES650ATV-S 1.2.2.Version(s): A, B 1.2.3.Commercial name(s) (if available):...
  • Page 80 No.4-8 Warehouse, Bonded Logistics Center, High New Technology Development Area, Zibo, Shangdong, China. Hereby declares that: For the following vehicle: 1.1.Make (trade name of the manufacturer): ODES 1.2.Type: ODES1000ATV-L 1.2.1.Variant(s): ODES1000ATV-L, ODES800ATV-L, ODES650ATV-L 1.2.2.Version(s): A, B 1.2.3.Commercial name(s) (if available):...

  • Page 81: Declaration Of Vibration Declaration

    No.4-8 Warehouse, Bonded Logistics Center, High New Technology Development Area, Zibo, Shangdong, China Hereby declares that: For the following vehicle: Make (trade name of the manufacturer): ODES 1.2. Type: ODES1000ATV-S 1.2.1. Variant(s): ODES1000ATV-S, ODES800ATV-S, ODES650ATV-S 1.2.2. Version(s): A, B 1.2.3. Commercial name(s) (if available):...
  • Page 82 No.4-8 Warehouse, Bonded Logistics Center, High New Technology Development Area, Zibo, Shangdong, China Hereby declares that: For the following vehicle: 1.1. Make (trade name of the manufacturer): ODES 1.2. Type: ODES1000ATV-L 1.2.1. Variant(s): ODES1000ATV-L, ODES800ATV-L, ODES650ATV-L 1.2.2. Version(s): A, B 1.2.3.

  • Page 83: Maintenance Chart

    MAINTENANCE CHART In order to maintain the best performance and economical performance of vehicles, suggestions on intervals for necessary regular maintenance are listed. Following maintenance is calculated in km, mile and hours. However, keep in mind that if the vehicle isn’t used for a long period of time, the month maintenance intervals should be followed.
  • Page 84 INTIAL EVERY Whichever month Comes first ITEM ROUTINE 1,200 2,400 2,400 4,800 (mi) (200) (750) (1,500) (1,500) (3,000) hours ● Check valve clearance. Valves* ● Adjust if necessary. ● Check coolant leakage. Cooling ● Repair if necessary. system ● Replace coolant every 24 months. ●...
  • Page 85 INTIAL EVERY Whichever month Comes first ITEM ROUTINE 1,200 2,400 2,400 4,800 (mi) (200) (750) (1,500) (1,500) (3,000) hours Throttle ●Check operation and free play. lever* ●Check balance/damage/ run out Wheels* ●Repair if necessary. ●Check bearing assemblies for Wheel looseness or damage.. bearings* ●Replace if damaged.

  • Page 86: Troubleshooting

    TROUBLESHOOTING SYMPTOM: Engine does not turn POSSIBLE CAUSES WHAT TO DO 1. Ignition switch is in Place switch to ON position. the OFF position. 2. Burnt fuse. Check main fuse condition. Check charging system fuse. Check connections and 3. Weak battery or terminals condition.
  • Page 87 SYMPTOM: Engine lacks acceleration or power POSSIBLE CAUSES WHAT TO DO 1. Fouled or damaged Replace a new spark plug. spark plug. 2. Lack of fuel to engine. Refill fuel. Check ENGINE OVERHEAT in SPECIAL 4. Engine is overheating. PROCEDURES. If overheating persists, contact an authorized Lil Pick Up ATV dealer.
  • Page 88 SYMPTOM: Engine backfire POSSIBLE CAUSES WHAT TO DO 1. Exhaust system Contact an authorized Lil Pick Up ATV dealer. leakage. 2. Ignition timing is incorrect or there is an Contact an authorized Lil Pick Up ATV dealer. ignition system failure. SYMPTOM: Vehicle cannot reach full speed POSSIBLE CAUSES WHAT TO DO...

  • Page 89: Fault Codes

    FAULT CODES A fault code is an indication that a glitch or malfunction is detected by the self-diagnostic system. Read fault code: Remove the upper cover of engine hood and look for the harness connector of fault diagnosis tester beside the ECU. Unplug the protector, connect the fault diagnosis tester by special data cable.
  • Page 90 P0352 Cylinder 2 Ignition Coil Malfunction P0505 Idle Speed Control Error P0562 System Voltage Low P0563 System Voltage High P0650 MIL Circuit Malfunction P1693 Tachometer Circuit Low Voltage P1694 Tachometer Circuit High Voltage P0137 O2S 2 Circuit Low Voltage P0138 O2S 2 Circuit High Voltage P0038 O2S Heater 2 Circuit High Voltage...

  • Page 91: Specifications

    SPECIFICATIONS Item Parameter Long Dimensions Short 2450mm 2298mm Overall length 1246mm 1246mm Overall width 1440mm 1335 mm Overall height 1500mm 1348mm Wheelbase 255mm 255mm Ground clearance Engine Two-cylinder, 4-stroke,SOHC, 650cc water cooling, Two-cylinder, 4-stroke,SOHC, Type 800cc water cooling, Two-cylinder, 4-stroke,SOHC, 1000cc water cooling, Number of valves...
  • Page 92 650cc 33.6kw/6000rpm Maximum 800cc 36.0Kw/7000rpm power 1000cc 48.0kw/6300rpm 650cc 53.8N.m/5300rpm Maximum 800cc 68N.m/4500 rpm torque 1000cc 78N.m/5000rpm 650cc 1250rpm Idle speed 800cc 1250rpm 1000cc 1250rpm Wet tank lubrication, oil filters Type can be changed Oil pressure 0.18-0.3MPa at 1250rpm Type of oil SAE10W-40 SJ Lubrication40 Oil quantity...
  • Page 93 650cc 420mL(GL-4-90) Gearbox oil Capacit 800cc 420mL(GL-4-90) 1000cc 450mL(GL-4-90) 650cc 2.886 800cc 2.886 1000cc 3.36 650cc 5.292 Gear ratio 800cc 5.292 1000cc 5.84 650cc 5.087 800cc 5.087 1000cc 7.15 Type Ethyl glycol/water mix(-35℃) Capacity Maximum load 3700ml cooling liquid Capacity of water 500ml tank Cooling liquid...
  • Page 94 Foot/hand operation Operation Suspension and shock absorber Double wishbone Front suspension Trailing arm Independent (TT) Rear suspension with external stabilizer bar Coil spring / oil damper Front shock absorber 128mm Front shock absorber travel Coil spring / oil damper Rear shock absorber 140mm Rear shock absorber travel Drive train...
  • Page 95 SHANDONG ODES INDUSTRY CO., LTD NO.4-8 WAREHOUSES,BONDED LOGISTICS CENTER,HIGH NEW TECHNOLOGY DEVELOPMENT AREA,ZIBO,SHANDONG Tel: 86-533-3583350 Fax:86-533-3583803 Email:info@odesindustry.com www.odesindustry.com...
  • Page 96 YOUR WARRANTY RIGHTS AND OBLIGATIONS The emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstrator, lease, or company vehicle, whichever comes first and continues for 5,000 km or 30 months, whichever comes first, provided there has been no abuse, neglect or improper maintenance of your vehicle.
  • Page 97 ◼ It is free from defects in material and workmanship that may keep it from meeting these requirements. Your emission control system warranty covers components whose failure would increase an engine’s emission, including electronic controls, fuel injection system, carburetor, the ignition system, catalytic converter, or any other system utilized in this vehicle to control emission if it is originally equipped.

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