Summary of Contents for CCH Elite
- Page 1 Operation and Installation Manual CCH® Elite System Model CCH-1HCE Rev. 1.0 3/2020...
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Page 2: Table Of Contents
3 CCH® Elite Feeder Overview ........ - Page 3 Figure 1. Process Flow Diagram - Chlorination System ......6 Figure 2. Front View of CCH® Elite Feeder ........7 Figure 3. Complete the 1 ½" piping run .
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Page 4: Safety Precautions
Please refer to the Safety Data Sheet for additional information and precautions regarding the proper handling of calcium hypochlorite. Danger: Do not allow CCH® tablets to come into contact with any foreign matter or chemicals. Calcium hypochlorite is chemically reactive with many substances including, but... - Page 5 Caution: Use of any tablets or other chemicals other than the CCH® tablets designed for use with this chlorinator will void this warranty.
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Page 6: Introduction
Low-velocity, high-volume water enters the reservoir and covers the bottom of the basket. CCH® tablets erode into the reservoir and create a consistent 0.7% available chlorine solution with 84 °F [28.8 °C] inlet water temperature. The chlorinated solution fills the reservoir, lifting the float switch connected to the discharge valve until the valve opens. -
Page 7: Cch® Elite Feeder Overview
Grid basket removal tool (picture not shown) Base, which includes: Left and right covers Discharge valve assembly Level switch (picture not shown) Bucket funnel (picture not shown) Booster pump and venturi installation kit (picture not shown) CCH® Elite Plus Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 8: Pre-Installation Instructions
Assemble these products in preparation for installation: CCH® Elite components ƒ Essential equipment supplied by others ƒ Commercial off-the-shelf (COTS) tools ƒ Personal Protective Equipment (PPE) ƒ 4.2.1 CCH® Elite Components See the Components List on page 7. CCH® Elite Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 9: Essential Equipment Supplied By Others
Are all CCH® Elite components on hand? Is all essential equipment supplied by others on hand? Are all COTS tools and other equipment on hand? Is all PPE on hand? CCH® Elite Plus Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 10: Installation Instructions
Caution: Do not install the flow switch on top of the pipe or in vertical piping with flow going down. This may cause false “no flow” readings in pipes that don’t always run full. Use sufficient plumber's tape on the flow switch threads to ensure a good seal. CCH® Elite Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 11: Feeder Setup - Connect The Discharge Tubing Line
Note: Be sure no other lights or equipment are on the same circuit as the control box. Note: Use Ground Fault Circuit Interrupter (GFCI) as a master on-off switch. Figure 5. Wire the Booster Pump CCH® Elite Plus Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 12: Connect The Flow Switch Cable
Open the 1/2" gray inlet and outlet feeder ball valves, allowing water to reach the feeder. Check for leaks at the booster pump and venturi loop and feeder and flow switch. Redo any leaking connections. CCH® Elite Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 13: Post-Installation Instructions
Open the hopper lid. Place grid basket into the tank. Use a scoop to add approximately 3 inches of CCH® tablets to the basket. Close the hopper lid. CCH® Elite Plus Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 14: Control Box Preparation
(or 5 min if the pump just started up). The DIP switches can be toggled at any time with the controller powered off. Close the top cover of the controller to resume start up. CCH® Elite Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 15: System Power Up
Connect the control box ORP plug to an ORP (chemical controller) chlorine demand output. Use the ORP controller to send a chlorine feed signal to confirm operation of the CCH® Elite control box. 10. When the chlorine signal is removed, verify that the controller goes into four wash cycles of 15 sec On and 15 sec Off. -
Page 16: Operation Instructions
Caution: Do not dump CCH® tablets into the basket. Dumping will cause dust from calcium hypochlorite and can damage basket from force of load. Caution: Use of any tablets or other chemicals other than the CCH® tablets designed for use with this chlorinator shall void this warranty. -
Page 17: Fill The Hopper (Dustless Procedure)
See Figure 7, below. Figure 7. Bucket Funnel Installation Turn the bucket and funnel clockwise to secure the bucket onto the hopper. The CCH® tablets will deposit into the hopper. Note: Ensure that the bucket is empty before removing it from the hopper. -
Page 18: Preventative Maintenance
Visually inspect the HCE bowl drain pipe and ensure that there is no calcium builup or debris on ƒ Bowl drain pipe around the edges clogging the fluid path. Break off scale if necessary. CCH® Elite Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 19: Cleaning Procedures
Put on the appropriate PPE: long sleeved clothing, rubber gloves, apron, and safety glasses. Allow the hopper to run low enough so all remaining CCH® tablets in the hopper fit inside the basket. Add water to two 5-gallon buckets until each bucket is approximately 3/4 full. -
Page 20: Comprehensive (Offline) Cleaning Instructions
If necessary, break off excess scale off of the HCE Bowl 450 cut drain pipe. 10. Pour any remaining CCH® tablets into the replacement basket and install the basket and chemical into chlorinator. 11. Place the used basket into the FRESH WATER bucket. - Page 21 20. After the feeder has drained, close the outlet 1/2" ball valve. 21. Dry the inside of the hopper. 22. Install the replacement basket and drain pipe and place CCH® tablets into the hopper. 23. Follow the Operation Instructions on page 16 to restart the unit.
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Page 22: Troubleshooting Guide
19. Clogged venturi Clean venturi. Refer to cleaning instructions, page 19. Insufficient outlet suction Excessive pressure drop on the venturi outlet. Check with dealer. ESV Failure Replace ESV. Check with dealer. CCH® Elite Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 23: Appendix
Electrical 120/240 V AC, 1 ph, 50/60 Hz, 15 - 20 A Table 6. Accessory Requirements Chemical CCH® Tablets for Industrial Applications and Swimming Pools or CCH® Elite Tablets Discharge Tubing 1/2” [1.27 cm] OD Polyethylene flexible tubing Water Inlet Tubing 1/2” [1.27 cm] OD Polyethylene flexible tubing 10.1.2 Product Specifications... -
Page 24: Optional Feed Rate Capability
53 % 75 % 27/33 45 % 67 % 22/38 37 % 58 % 16/44 27 % 62.5 50 % 62.5 11/49 18 % 25 % lbs/day Available Chlorine 6/54 10 % CCH® Elite Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 25: Electrical Schematics
10 .2 Electrical Schematics Figure 9. 115 VAC Control Box Wiring Schematic CCH® Elite Plus Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 26: Figure 10. 230 Vac Control Box Wiring Schematic
Figure 10. 230 VAC Control Box Wiring Schematic CCH® Elite Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 27: Figure 11. Feeder Junction Box Wiring Schematic
Figure 11. Feeder Junction Box Wiring Schematic CCH® Elite Plus Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 28: Replacement Parts List And Views
CCH® Front Cover / Cover Label 73224 / 73263 Left Cover 73225 Right Cover 73226 Bucket - 50 lbs CCH Tablets 23215 Bucket Funnel 73215 CCH® Control Box / Control Box Label 73202 / 73246 CCH® Elite Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 29: Figure 13. Hopper Interior Components View
Junction Box (comes with the Control Box) Solenoid Valve 79664 Wiring Harness (comes with the Control Box) Grid Basket 73220 DIN Cables 73261 Chlorinator, HCE Nozzle 73085 Emergency Shutoff Valve 73241 High Level Switch 79840 CCH® Elite Plus Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 30: Figure 14. Base Interior Components View
PVC Check Valve 79218 1/2" Threaded Nipple 71916 1/2" 45° Threaded Elbow 79222 Discharge Valve Nut 71583 Discharge Valve Gasket 71576 Discharge Valve Body 79806 Discharge Valve Float 79810 Discharge Valve Arm 79805 CCH® Elite Operation and Installation Manual (Model CCH1-HCE) Rev 1.0 3/2020... -
Page 31: Limited Warranty
11 Limited Warranty The CCH® Elite Feeder is warranted against any manufacturing defects in material or workmanship for a period of 12 months after installation or 18 months after shipping from Sigura, whichever is earlier. This warranty applies only to the original end-user. - Page 32 Sigura 1400 Bluegrass Lakes Parkway Alpharetta, GA 30004 www .cchpoolcare .com 1-800-4-PULSAR CCH® and CCH® logos are trademarks of Innovative Water Care, LLC or its affiliates. ©2020 Innovative Water Care, LLC...