McConnel ROBOPOWER 111300001 Operator's Manual
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McConnel ROBOPOWER 111300001 Operator's Manual

140hp unmanned tractor
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McCONNEL
Publication 811
August 2015
Part No. 23671.11
Revision: 26.01.17
ROBOPOWER
140HP UNMANNED TRACTOR
Operator Manual
Machines from Serial No. 111300001 ►

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Summary of Contents for McConnel ROBOPOWER 111300001

  • Page 1 McCONNEL Publication 811 August 2015 Part No. 23671.11 Revision: 26.01.17 ROBOPOWER 140HP UNMANNED TRACTOR Operator Manual Machines from Serial No. 111300001 ►...
  • Page 2 VERIFICATION OF WARRANTY REGISTRATION DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty.
  • Page 4 1500 hours. Engine warranty will be specific to the Manufacturer of that unit. 1.02. All spare parts supplied by McConnel Ltd and purchased by the end user are warranted to be free from defects in material and workmanship from the date of sale to the original purchaser for a period of 6 months.
  • Page 5 2.02. Any fault must be reported to an authorised McConnel Ltd dealer as soon as it occurs. Continued use of a machine, after a fault has occurred, can result in further component failure for which McConnel Ltd cannot be held liable.
  • Page 6 MISCELLANEOUS 4.01. McConnel Ltd may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term. 4.02. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
  • Page 7 - McCONNEL ROBOPOWER - INDEX CHAPTER 1 - GENERLA DESCRIPTION 1.1 Background information 1.2 Training requested to the operator 1.3 Warning for use 1.4 Premise 1.4.1 Manual update 1.4.2 Copyright 1.5 Guarantee 1.6 Responsability 1.7 Permitted use 1.8 Misuse or not permitted 1.9 Running and testing of the machine...

  • Page 8: Table Of Contents

    - McCONNEL ROBOPOWER - 3.4 Practice safe maintenance 3.4.1 Warning signs 3.4.2 Equipment 3.4.3 Personnel 3.4.4 Working under the machine 3.4.5 Keep clean the machine 3.4.6 Periodical replacing of main parts for safety CHAPTER 4 - TECHNICAL DATA 4.1 Technical characteristics 4.2 Dimension...
  • Page 9 - McCONNEL ROBOPOWER - 6.4.13 Optional 6.4.14 Optional 6.4.15 Engine Shutdown 6.4.16 S-KEY 6.5 Display LCD 6.5.1 Description 6.5.2 Service menu 6.5.3 Service Code 6.5.4 Warning 6.5.5 Allarm 6.6 TROUBLESHOOTING 6.6.1 Diesel engine 6.6.2 Electrical loom 6.6.3 Hydraulic system 6.7 Fuses and relays 6.7.1 Fuses and relays box...
  • Page 10 - McCONNEL ROBOPOWER - 9.6 Maintenance of hyd. plant 9.7 Maintenance of electric plant 9.8 Periodic replacement of safety devices 9.9 Maintenance as required 9.9.1 Check,cleaning or replacing air cartridge  &KHFN DQG FOHDQLQJ FDELQ DLU ¿OWHU 9.9.3 Replacing tracks 9.10 Checks before every working day...
  • Page 11 - McCONNEL ROBOPOWER - CHAPTER 10 - INSTRUCTIONS FOR EMERGENCY SITUATION 10.1 Fire CHAPTER 11 - NOTES...
  • Page 12 - McCONNEL ROBOPOWER - 1 – GENERAL DESCRIPTION 1.1– BACKGROUND INFORMATION This is the operator’s manual of the construction in the meaning of the the Machinery Directive (& DQG VXFFHVVLYH PRGL¿FDWLRQV DQG LQWHJUDWLRQV Do not destroy, do not modify, integrate only with additional papers.
  • Page 13 - McCONNEL ROBOPOWER - 1.2 - TRAINING REQUESTED TO THE OPERATOR Attentive reading of this manual: - Every operator and personnel responsible for the maintenance of the machine must read enti- rely with the maximum attention this manual and respect the contents herein.
  • Page 14 - McCONNEL ROBOPOWER - 1.4 - PREMISE The machine shown in this manual may differ slightly from your machine, but will be similar enou- gh to help you understand our instructions. The norms of service described in this manual, constitute part integral of the delivery of the machi- ne.
  • Page 15 - McCONNEL ROBOPOWER - 1.5 - GUARANTEE 7KH SDUWV VXSSOLHG E\ WKH PDQXIDFWXUHU HQMR\ RI D JXDUDQWHH RI  PRQWKV VWDUWLQJ from the putting into service, proven by the documentation delivered to the customer. 7KH PDQXIDFWXUHU UHVHUYHV WKH ULJKW WR UHSDLU RU VXEVWLWXWH WKH SDUWV UHFRJQL]HG DV defective by it during the period of guarantee.
  • Page 16 - McCONNEL ROBOPOWER - 1.7 - PERMITTED USED The RoboPOWER is a machine constructed to be used by professional personnel, principally IRU ZRUN LQ FXWWLQJ PDWHULDOV WKDW JURZ RQ WKH JURXQG VXFK DV JUDVV VWLFNV EXVKHV DQG KHGJHV ZLWK D maximum diameter RI 3 cm. The appropriate utilization foresees not working ZLWK WKH FXWWLQJ cuttinghead lifted from the ground.
  • Page 17 - McCONNEL ROBOPOWER - DANGER: UsH RI the machine LQ VRPH the LQVWDQFHV mentioned above risk tipping or strucWXUDO failure of the PDFKLQH WKDW FDQ UHVXOW in a risk of injury or death to the operator. 1.9 - RUNNING AND TESTING OF THE MACHINE Every machine is scrupulously checked and tested before delivery.
  • Page 18 - McCONNEL ROBOPOWER - 2 - DESCRIPTION OF THE MACHINE 2.1 - DESCRIPTION OF THE MACHINE 5HPRWHFRQWUROOHG PRZHU VSHFL¿F IRU PRZLQJ grass, shrubs, maintenance the green roadsiGHV DQG embankments etc. .. Equipped with quick release hydraulic conQHFWLRQ allowLQJ the TXLFN replacement of various W\SHV RI HTXLSPHQW WR VXLW operational needs.
  • Page 19 DECLARATION OF CONFORMITY Conforming to EU Machinery Directive 2006/42/EC McCONNEL LIMITED, Temeside Works, Ludlow, Shropshire SY8 1JL, UK Hereby declare that: The Product; Radio Controlled Tracked Mower Product Code; RMOW Serial No. & Date ………………………………… Type ………………………… Manufactured in; Italy Complies with the required provisions of the Machinery Directive 2006/42/EC The machinery directive is supported by the following harmonized standards;...
  • Page 20 - McCONNEL ROBOPOWER - 2.3 - IDENTIFICATION OF THE MACHINE 7KH LGHQWL¿FDWLRQ SODWH LV ORFDWHG RQ WKH OHIW VLGH RI WKH PDFKLQH LQ WKH FHQWUDO DUHD RI WKH IUDPH ATTENTION: 1RWH PDFKLQH S/NR and XVH hours before contactLQJ WKH 0F&RQQHO Service 'ept.
  • Page 21 - McCONNEL ROBOPOWER - 3 – SAFETY SECTION 3.1 – GENERAL SAFETY INSTRUCTIONS ATTENTION : On the machine are decals that have the purpose of rendering the use safer. The- refore it is very important replace them if not are/have more legible.
  • Page 22 - McCONNEL ROBOPOWER - 3.1.1 – KNOW THE MACHINE 7KH PDFKLQH PXVW EH XVHG H[FOXVLYHO\ E\ TXDOL¿HG SHUVRQQHO ZKR DUH REOLJHG WR NQRZ WKH dispositions and the function of all the commands, the instruments, the indicators, the lamp lights and the various sign plates.
  • Page 23 - McCONNEL ROBOPOWER - 3.1.4 – OPERATING SAFELY - InspecW WKH machine before you operate DQG HQsure hardware is tight. Repair or replace damaged, EDGO\ worn or missing parts. (QVure guards and shields are in good condition and fastened in place.
  • Page 24 - McCONNEL ROBOPOWER - 3.2 – GENERAL PRECAUTIONS - Before carrying out any operation or manoeuvre with the machine it is obligatory of read and follow the indications contained on the manual of use and maintenance. During work it is too late.
  • Page 25 - McCONNEL ROBOPOWER - 3.2.1 - SAFETY WARNINGS The machine has been designed and constructed in base of the current technical rules in act such as mowing of grass, hedges, maintenance of the green areas of roadsides, slopes, canals, draina- ge of water etc..
  • Page 26 - McCONNEL ROBOPOWER - 3.2.4 - WORK SAFETY INSTRUCTION  &OHDU WKH DUHD RI REMHFWV VXFK DV URFNV ZLUH DQG WR\V ZKLFK FRXOG EH WKURZQ E\ WKH ÀDLOV - During the use of the machine obstacles should be avoided. The machine must not be used near steep slopes, landslides on land or in places where it may fall over.
  • Page 27 - McCONNEL ROBOPOWER - 3.2.6 - DECAL DESCRIPTION EMERGENCY STOP...
  • Page 28 - McCONNEL ROBOPOWER - 3.2.7 - DECAL DESCRIPTION WARNING : Make sure the good conditions of safety decals. If the decals are damaged must be replaced with original requested from the manufacturer and placed in the position indicated in the ma- nual.
  • Page 29 - McCONNEL ROBOPOWER - Hyd. oil tank Fuel tank Signs of danger hot parts and organs in movement: indicates the presence of hot parts, such as exhaust pipes or hoods, and mechani- cal organs in movement. Warnings of lubrication: indicates that is absolutely prohibited to lubricate the organs in movement and obliges switching off the engine.
  • Page 30 - McCONNEL ROBOPOWER - 3.3 - GENERAL SAFETY RULES 3.3.1 - CARE AND MAINTENANCE The cause of many damages and accidents is due to errors of maintenance, such as: - Lack of oil, grease and antifreeze, - Lack of cleaning, - Emergency Stop, functioning stop not checked daily, - Worm in the hydraulic system (damage to the hoses, tightening loose, ecc.).
  • Page 31 - McCONNEL ROBOPOWER - 3.3.2 - SAFETY DURING THE REFUELLING AND TOPPING UP Fuel, oil and some types of antifreeze are easily LQÀDPPDEOH  .HHS QDNHG ÀDPHV DW D GLVWDQFH IURP LQÀDPPDEOH ÀXLGV - Switch off the engine and do not smoke during refuelling.

  • Page 32: Practice Safe Maintenance

    - McCONNEL ROBOPOWER - 3.4 - PRACTICE SAFE MAINTENANCE 3.4.1 - WARNING SIGNS Before initiating any operation of maintenance, position the machine on solid and level ground, place the equipment on the ground and arrest the engine. If other persons start the engine and work the levers of com- mand while following operations of maintenance, one can incur dangers of serious damage or death.

  • Page 33: Keep Clean The Machine

    - McCONNEL ROBOPOWER - 3.4.4 - WORK UNDER THE MACHINE Before carrying out maintenance or repairs under the machine, lower the equipment of work to the ground or until for a lower position. Never work under the machine if it is not sustained in a safe and solid manner.

  • Page 34: Chapter 4 - Technical Data

    - McCONNEL ROBOPOWER - 4 - TECHNICAL DATA 4.1 - TECHNICAL CHARACTERISTICS TOTAL WEIGHT Total weight (without equipment) 4590 ENGINE Marca ......DEUTZ Model ....TCD 2012 L4 N° cylinders...... 4 Displacement ..4038 cc. Power ......103 Kw/138 Cv.
  • Page 35 - McCONNEL ROBOPOWER - TRACKS MODEL WEIGHT RUBBER TRACK 400 270 Kg. CAPACITIES Fuel Tank ....Lt. 125 Hydr. oil tank ....Lt. 75 Engine oil......Lt. 15.5...

  • Page 36: Dimension

    - McCONNEL ROBOPOWER - 4.2 - DIMENSIONS 4.2.1 - UNIT 3550 mm. 1900 mm.

  • Page 37: Parts Of Machine

    - McCONNEL ROBOPOWER - 4.3 - PARTS OF MACHINE Right side view 1. Engine bonnet 2. Radiator bonnet & 4. RH track 5. Rear track gearmotor 8. Fuses box 11. Hyd. oil tank...
  • Page 38 - McCONNEL ROBOPOWER - Left side view > 2. Silencer 3. Beacon > 5. Hyd. valve 6. Diesel tank & & 10. Beacon bracket...

  • Page 39: Terms

    - McCONNEL ROBOPOWER - 5 - TERMINOLOGY 5.1 - TERMS OPERATOR Personnel trained to manoeuvre the machine in conditions of work, movement and trained to carry out operations of normal checking and cleaning on the machine. Must not have disabilities of any kind or problems of health.

  • Page 40: Chapter 6 - Operating Control

    - McCONNEL ROBOPOWER - 6 - OPERATING CONTROL 6.1 - CHECK UP The operator must verify that the machine is supplied with: - Manual of use and maintenance,  %RRNOHW RI YHUL¿FDWLRQ LI UHTXLUHG  - Insurance R.C. (if required). In case of re-sale for “used machine” the customer/user must supply to the purchaser the PDQXDO RI XVH DQG PDLQWHQDQFH FRPSOHWH LQ DOO LWV SDUWV DV ZHOO DV WKH SDPSKOHW WKH YHUL¿...

  • Page 41: Oil Level Check Up

    - McCONNEL ROBOPOWER - 6.2.2 - OIL LEVEL CHECK UP Check the engine oil level is within the limits accep- table. ,03257$17 $YRLG GDPDJH )DLOXUH WR FKHFN WKH RLO level regularly could lead to serious problems if oil level is out of the operating range:...

  • Page 42: Assembly

    - McCONNEL ROBOPOWER - 6.3 - ASSEMBLY > & > > & > ^dKW Gear insered LED > & & Speed Bias Steering Bias Engine revs CAUTION! Always turn ignition key OFF after stopping the engine; failure to observe this risks...

  • Page 43: Dash Panel

    - McCONNEL ROBOPOWER - 6.3.1 - DASH PANNEL Dash Pannel 1. Display LCD Display LCD - CANBUS 1. Alternator > 4. Engine stop 5. Service 6. Park brake 7. Temp. H 8. Pg Up 10. Enter 11. Home page...

  • Page 44: Operating

    - McCONNEL ROBOPOWER - 6.4 - OPERATING ATTENTION : Before starting the engine, study with attention the indications on safety described in this manual and check knowledge of the commands. From the moment of staring the engine, the operator is directly responsible for the damage that can derive from false manoeuvres and lacking observance of the laws in subject of safety and of circulation.

  • Page 45: Forwards & Backwards Travel

    - McCONNEL ROBOPOWER - • Turn on the control unit by rotating the Emergency Stop Switch clockwise – the button will ‘spring out’ to the ON position. • Press and hold the button (A) down – the unit will se- arch for the machine’s transmitter and lock onto the...

  • Page 46: Steering Direction Control

    - McCONNEL ROBOPOWER - 6.4.4 - BIAS POTENTIOMETER The Speed Bias Control (Rotational Switch) ‘N’ de- termines the maximum travel speed capability of the machine, from 0 - 100%, when operating the travel joystick. It is in effect an adjustable speed governor.
  • Page 47 - McCONNEL ROBOPOWER - 6.4.7 - FORWARDS & BACKWARDS TRAVEL (DIRECTION SWAP MODE) Direction Swap Mode is selected by activation of switch ‘Q’; this swaps the machines direction of travel on operation of joystick ‘F’. The primary function of this feature is for ease of operation when the machi- ne’s particular work tool is ‘rear mounted’...
  • Page 48 - McCONNEL ROBOPOWER - 6.4.10 - PTO STOP 7R VWRS WKH IURQW 372 ¿UVW UHGXFH WKH URWRU VSHHG to its minimum putting switch ‘L’ in ‘0’ position, then reduce the engine revs using switch ‘C’. 6.4.11 - UTILITY (QUICK CONNECTORS A-A1) The machine is equipped with auxiliary hydraulic connectors.
  • Page 49 - McCONNEL ROBOPOWER - 6.4.13 - LIFT SELECTOR Use the button (S) for select which of the two lifters to operate. NOTE: Depending on the selected lift will be acti- vated also the corresponding couplings. 6.4.14 - REAR LIFT The rear tool height is controlled by forward and backwards operation of the right-hand joystick (H);...
  • Page 50 - McCONNEL ROBOPOWER - 6.4.16 - PTO STOP 7R VWRS WKH UHDU 372 ¿UVW UHGXFH WKH URWRU VSHHG WR its minimum putting switch ‘P’ in ‘0’ position, then reduce the engine revs using switch ‘C’. 6.4.17 - UTILITY (QUICK CONNECTORS C-C1) The machine is equipped with rear auxiliary hydraulic connectors.
  • Page 51 - McCONNEL ROBOPOWER - 6.4.19 - LIFTERS FLOATING SYSTEM %RWK OLIWV DUH SURYLGHG ZLWK WKH ÀRDWLQJ V\VWHP LQ WKH cylinders to allow the adjustment of the equipment location depending on the terrain. 7R DFWLYDWH WKH IURQW ÀRDWLQJ V\VWHP PRYH XS WKH switch (I).

  • Page 52: Optional

    - McCONNEL ROBOPOWER - Clean-fix operation. Air blown through radiator for cooling CAUTION: Before proceeding with the reversal of the blades, get the mini- and then gradually increase the speed of the diesel. 6.4.21 - OPTIONAL Switch (R) optional. 6.4.22 - POWER CONNECTORS (FOR HYD. MOWER) The machine is designed for the use of equipment with hydraulic motor (no PTO).
  • Page 54 - McCONNEL ROBOPOWER - 3)Turn on the central unit (switch in “REMOTE” position) and unlock the portable control unit emergency stop button. 4) Hold the ON/SIGNAL (A) button for about 10 seconds (the red light of the portable control unit turns on and...

  • Page 55: Display Lcd

    - McCONNEL ROBOPOWER - 6.5 - DISPLAY LCD Area 1 - Warning and error codes Area 2 - Coolant gauge W h W  &...
  • Page 56 - McCONNEL ROBOPOWER - ddEd/KE d inserted ATTENTION : Entering the code without performing scheduled maintenance will void ZDUUDQW\...
  • Page 57 - McCONNEL ROBOPOWER - SHUT- HORN CAUSE REMEDY DOWN Fuel level less than a 1/4 Fill up Go foward or reverse to release The parking brake is on the breake Hyd. oil level less than 2/3 Fill up and check eventual leaks Low hyd.

  • Page 58: Warning

    - McCONNEL ROBOPOWER - Allarm : Wa r n i n g : Error code Cause Set 4 + number Failure/Diplay Error Set 6 + number Failure/Error of Remote control comunication Set 7 + number Failure/Joysticks error Set 9 + number...

  • Page 59: Troubleshooting

    - McCONNEL ROBOPOWER - 6.6 - TROUBLESHOOTING Given that the most parts of the defects of working are for incorrect use of the machine, it is indicated in the following table any possible malfunctions that can verify themselves and the actions to take to avoid them.

  • Page 60: Electrical Loom

    - McCONNEL ROBOPOWER - 6.6.2 - ELECTRICAL LOOM 6.6.3 - HYDRAULIC SYSTEM...

  • Page 61: Fuses And Relays

    - McCONNEL ROBOPOWER - 6.7 - FUSES AND RELAYS WARNING : Before proceeding with the substitution of a fuse, ensure of having removed the ignition key. If the fuses are rusty, corroded, or not perfectly held in place, replace them only with fuses of the same capacity.
  • Page 62 - McCONNEL ROBOPOWER - & Fan drive 5 Amp FM17 Main Fuse 40 Amp & &D Radio control 7.5 Amp FM19 Work lamps 30 Amp & Wh  Alternator 5 Amp & & Beacon 10 Amp & sW  &...

  • Page 63: How To Plug An Equipment

    - McCONNEL ROBOPOWER - 6.8 - HOW TO PLUG AN EQUIPMENT The machine is equipped with two lifts (front/rear) where its possible to plug equipments approved. For this operation, follow the steps: • Start the engine, after done the link with the remote control (see cap.
  • Page 64 - McCONNEL ROBOPOWER - 6.9 - HOW TO USE THE PTO Before connecting the equipment to the power take-off of the machine, make sure that the tool is compatible with the speed of the PTO in use (1000 rpm, front / rear)

  • Page 65: Driving And Maneuvering The Machine

    - McCONNEL ROBOPOWER - 6.10 - DRIVING AND MANEUVERING THE MACHINE DANGER : Before moving the machine, ensure of knowing perfectly the function of the com- mands and the normatives of safety tied to them. The operator must be close the unit.
  • Page 66 - McCONNEL ROBOPOWER - When the machine maneuver over an obstacle, a space is created between the bearing roller and the track. This can cause the track to come off its seat. The same situation can occur in reverse when a space is created between bearing roller, idler roller, and track.

  • Page 67: Chapter 7 - Transport And Movement

    - McCONNEL ROBOPOWER - 7 - TRANSPORT AND MOVEMENT 7.1 - LORRY LOADING AND UNLOADING To transport the machine to / from the work site make use of suitable vehicles with a capacity gre- ater than 8000 kg. Use loading ramps hang up to the vehicle and positioned at the correct distance of the tracks.

  • Page 68: Towing Of The Machine

    - McCONNEL ROBOPOWER - 7.2 - TOWING OF THE MACHINE DANGER : When the machine is towed, use a metallic cable with a resistance adequate to the weight of the machine being towed. During operation or transport, situations may arise when it may be necessary to tow the machine.

  • Page 69: Wiring Remote Control

    - McCONNEL ROBOPOWER - 7.3 - WIRING REMOTE CONTROL A manual track device control is provided with each machine to allow an operator to bypass the Radio Controller in the event of a failure. To perform this procedure, follow the instructions: 1 - Remove the jack cover on the control panel (a).

  • Page 70: Chapter 8 - Storage

    - McCONNEL ROBOPOWER - 8 - STORAGE It is recommended that the mower be stored fully lowered to ground level. Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: •...

  • Page 71: Disposal And Putting Out Of Service

    - McCONNEL ROBOPOWER - 8.1 - DISPOSAL AND PUTTING OUT OF SERVICE If you decide not to use the machine, or some part of it, you must proceed with dismantling and decommissioning of the same. Before scrapping wing is necessary to separate the parts of plastic or rubber, electrical and elec- tronic equipment.

  • Page 72: Chapter 9 - Service

    - McCONNEL ROBOPOWER - 9 - SERVICE ATTENTION : The operations of maintenance must be carried out exclusively by the service DVVLVWDQFH FXVWRPHUV RI (1(5*5((1 RU E\ TXDOL¿ HG SHUVRQQHO Always wear protective equipment before performing any operation on the ma- chine.

  • Page 73: Ordinary Maintenance

    - McCONNEL ROBOPOWER - 9.3 -NO-ORDINARY MAINTENANCE These are those operations of repairs and substitution of one or more components of the loader that normally are rendered necessary only after years of good working, and not altering the cha- UDFWHULVWLF RI WKH PDFKLQH ,Q FDVH RI VXEVWDQWLDO PRGL¿ FDWLRQV WKH FRQVWUXFWRU FDQQRW EH FRQVLGH- red responsible for eventual dangers that could occur.

  • Page 74: Fuel

    - McCONNEL ROBOPOWER - 9.4.1 - FUEL  8VH RQO\ UHFRPPHQG IXHOV DV VSHFL¿HG WR (1  RU $670 ' 8VH DOZD\V IXHO DSSURSULDWH WR WKH HQJLQH 2WKHU IXHOV ZLWK GLIIHUHQW VSHFL¿ FV FDQ GDPDJH WKH HQJLQH RU UHGXFH WKH SRZHU - When carrying out the refuelling, check that on the lid of the cask of the fuel there is not water DQG GR QRW ¿VK WKH FRQGHQVHG ZDWHU DW WKH ERWWRP...
  • Page 75 - McCONNEL ROBOPOWER - 9.5.3 - FUEL TANK /RRVHQ WKH FDS DQG ¿OO ZLWK IXHO DSSURSULDWH WR WKH engine. 'LHVHO IXHOV VSHFL¿HG WR (1  RU $670 ' DUH recommended. DANGER : When handling fuel or coolant, do not smoke or work near a source of heat RU VSDUNV 6WRUH ÀDPPDEOH ÀXLGV DZD\...
  • Page 76 - McCONNEL ROBOPOWER - 9.7 - SERVICE ELECTRICAL The interventions of maintenance of the electric plant are: - Check the condition of the alternator’s belt. - Check the level of the accumulator’s elec- trolyte. - Check Engine Electrical Ground Connection.

  • Page 77: Fuel

    - McCONNEL ROBOPOWER - 9.8 - PERIODIC REPLACEMENT OF SAFETY DEVICES To guarantee the safety in any moment during the driving and the use of the machine, the operator is required to carry out the substitutions of the components listed under: Components Interval of replacement: - Fuel hoses ..........
  • Page 78 - McCONNEL ROBOPOWER - - Pull the primary cartridge, if the extraction of the FDUWULGJH LV GLI¿FXOW PDNH WKH VPDOO URWDWLRQ PRYHPHQWV and at the same time pull the cartridge, clean it with a jet of air or replace it according to necessity.

  • Page 79: Checks Before Every Working Day

    - McCONNEL ROBOPOWER - 9.10 - CHECKS BEFORE EVERY WORKING DAY Before every working day it is necessary to carry out accurately visually a check of the parts described as follows and if necessary repairs eventual anomalies come across. - Check of screws or nuts loosened.

  • Page 80: Fuel Level

    - McCONNEL ROBOPOWER - 9.10.2 - FUEL LEVEL The fuel level in the tank is controlled visually with the engine off and with the unit on level ground. If the level goes in reserve war- ning up on the display and you will hear a beep.
  • Page 81 - McCONNEL ROBOPOWER - 9.10.4 - HYDRAULIC OIL LEVEL The control of the hydraulic oil level is done throu- gh the (a) visual on the side of the tank. Oil control the machine must be on a level site. If the level of oil appears to be little or no visibie, top up as soon as possible.
  • Page 82 - McCONNEL ROBOPOWER - 9.10.5 - FUEL WATER SEPARATOR - WATER DRAIN Water will accumulate in the water separator bowl that will from time to time need to be pur- ged. The frequency of this task will primarily depend on the quality of the diesel being used.

  • Page 83: Service Every 50 Hours

    - McCONNEL ROBOPOWER - 9.11 - SERVICE EVERY 50 HOURS 9.11.1 - ELECTICAL PLANT This type of check is a visual check that must be carried out with the maximum expertise to avoid short-circuits of the plant that would damage the machine.

  • Page 84: Service After Initial 50 Hours

    - McCONNEL ROBOPOWER - 9.12 - SERVICE AFTER INITIAL 100 HOURS 7KH PDFKLQH LV GHOLYHUHG QHZ ZLWKRXW UXQQLQJ LQ VR WR WKH ¿UVW  KRXUV LW LV QHFHVVDU\ WR carry out the replacement of any parts such as:  5HSODFH HQJLQH RLO DQG ¿OWHU - Check coolant level.
  • Page 85 - McCONNEL ROBOPOWER - 9.12.2 - OIL REPLACEMENT For the replacement of the oil of the drive motor units perform the following operations: - Place the machine on a level surface, and turn the tracks until the drain plug is at the bottom of the gear- box.

  • Page 86: Service Every 250 Hours

    - McCONNEL ROBOPOWER - 9.13 - SERVICE EVERY 250 HOURS 9.13.1 - REPLACE ENGINE OIL AND FILTER ATTENTION : $IWHU WKH EUHDNLQ SHULRG FKDQJH RLO DQG ¿OWHU DIWHU D PD[LPXP RI  KRXUV To replace oil follow the procedures set out in chp. 9.12.1 9.13.2 - REPLACE THE FUEL FILTER...
  • Page 87 - McCONNEL ROBOPOWER - Bleed the lubrication system • Unlock the bayonet lock of the fuel pump (c) by pressing and simultaneously rotating counter- clockwise. Now the pump piston is pushed out by the spring. • 8QVFUHZ WKH EUHDWKHU VFUHZ RQ WKH IXHO ¿OWHU (d).
  • Page 88 - McCONNEL ROBOPOWER - 9.13.3 - CHECK THE PRESSURE TRACK TENSIONER Its a check to be made for the conservation and optimal maintenance of the tracks and to prevent the accidental exit out from the seat intended. To control the pressure, remove the protective cover (a), insert the ‘pump nozzle on the valve...

  • Page 89: Service Every 500 Hours

    - McCONNEL ROBOPOWER - 9.14 - SERVICE EVERY 500 HOURS 9.14.1 - OIL REPLACEMENT For the replacement of the oil of the drive motor units perform the following operations: - Place the machine on a level surface, and turn the tracks until the drain plug is at the bottom of the gear- box.

  • Page 90: Service Every 1000 Hours

    - McCONNEL ROBOPOWER - 9.15 - SERVICE EVERY 1000 HOURS 9.15.1 - COOLANT REPLACEMENT To replace the coolant, follow the steps below:  5HVW WKH PDFKLQH RQ D ¿UP OHYHO VLWH - Loosen the radiator cap (a) slowly making vent the residual pressure..
  • Page 91 - McCONNEL ROBOPOWER - 9.15.2 - HYDRAULIC FILTER REPLECEMENT 1. 8QVFUHZ WKH UHG FDS RQ WKH ¿OWHU D XVLQJ D 32 mm spanner. 2. 5HPRYH WKH ¿OWHU HOHPHQW E\ SXOOLQJ WKH handle; 3. 7KH ¿OWHU VKRXOG EH GRQH RQO\ ZLWK WKH RULJL- nal parts, and before it reached the clogging complete.
  • Page 92 - McCONNEL ROBOPOWER - 9.16 - SERVICE EVERY 2000 HOURS 9.16.1 - HYD. OIL REPLACEMENT To ensure proper lubrication and viscosity in the hydraulic pumps, hydraulic oil must be replaced at regular intervals. :$51,1* $OZD\V UH¿OO ZLWK WKH VDPH W\SH of oil previously removed.
  • Page 93 - McCONNEL ROBOPOWER - 10 - INSTRUCTIONS FOR EMERGENCY SITUATION 10.1 - FIRE ,Q FDVH RI ¿UH XVH D &2 H[WLQJXLVKHU DFFRUGLQJ WR WKH VWDQGDUGV ,Q FDVH RI ¿UH RQ WKH PDFKLQH RU LQ WKH FDVH WKDW WKH PDFKLQH ¿QGV LWVHOI QHDU D ¿UH H[LW LPPHGLD-...
  • Page 94 - McCONNEL ROBOPOWER - 11 - NOTES...
  • Page 95 - McCONNEL ROBOPOWER -...
  • Page 96 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: 01584 873131. Facsimile: 01584 876463. www.mcconnel.com...

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