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CONTROL
AB60D1472
M
K L2279a
INSTRUCTION MANUAL
No. 402289
English
FRANKL & KIRCHNER
EFKA OF AMERICA INC.
EFKA ELECTRONIC MOTORS
GMBH & CO KG
SINGAPORE PTE. LTD.
www.promelectroavtomat.ru

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Summary of Contents for Efka euramot AB60D1472

  • Page 1 CONTROL AB60D1472 K L2279a INSTRUCTION MANUAL No. 402289 English FRANKL & KIRCHNER EFKA OF AMERICA INC. EFKA ELECTRONIC MOTORS GMBH & CO KG SINGAPORE PTE. LTD. www.promelectroavtomat.ru...
  • Page 2: Table Of Contents

    EFKA AB60D1472 CONTENTS Page 1 Range of Applications Use in Accordance with Regulations 2 Scope of Supply Special Accessories 3 Connection Scheme of SM210A Stepping Motor Control 4 Control Operation Access Authorization upon Command Input Programming the Code Number Parameter Selection 4.3.1...
  • Page 3: Functions For Mode

    EFKA AB60D1472 CONTENTS Page 7.10 Speed Limitation n9 7.11 Disabling of Flip-Flop Functions at the Seam End 7.12 Bobbin Thread Monitor 7.13 Thread Trimming Operation 7.13.1 Thread Trimmer/Thread Wiper (Modes 0, 1, 2, 3, 10, 13, 14, 19, 20 and 22) 7.13.2...
  • Page 4: Range Of Applications

    EFKA AB60D1472 1 Range of Applications The drive is suitable for lockstitch, chainstitch and overlock machines of various manufacturers. Furthermore, stepping motor operation is possible with the SM210A control. See chapter “Connection Scheme of SM210A Stepping Motor Control”. With the help of adapter cords (adapter cords see Special Accessories), the drive can be used with the following...
  • Page 5: Use In Accordance With Regulations

    Particular attention should be paid to maintaining the proper distance from moving parts! 2 Scope of Supply Direct current motor DC1600 Electronic control euramot AB60D1472 - Power pack N156A for 230V (optional N159 for 110V) - Actuator EB301 (optional WB302, softer spring) Position transmitter...
  • Page 6: Special Accessories

    EFKA AB60D1472 2.1 Special Accessories Reflection light barrier module LSM001A - part no. 6100028 EFKANET interface IF232-2, complete - part no. 7900068 Adapter cord for the connection of socket B18 on the SM210 stepping - part no. 1113113 motor control and the above control (see chapter “Connection Scheme of SM210A Stepping Motor Control”)
  • Page 7: Connection Scheme Of Sm210A Stepping Motor Control

    EFKA AB60D1472 3 Connection Scheme of SM210A Stepping Motor Control V810/V820 DC1600 variocontrol 820 variocontrol 810 m ot B 7 76 B776 B 19 B 18 control LSM . . . Nr. 1113113 SM210..AB60D..K L2510 The AB60D..control (B18) and the SM210A..stepping motor control (B18) are connected by means of adapter cord no.
  • Page 8: Control Operation

    EFKA AB60D1472 4 Control Operation 4.1 Access Authorization upon Command Input In order to prevent unintentional changes of preset functions the command input is distributed at various levels. The following persons have access: - the supplier to the highest and all subordinate levels using a code number...
  • Page 9: Programming The Code Number

    EFKA AB60D1472 4.2 Programming the Code Number Note The parameter numbers in the illustrations below serve as examples and may not be available in all program versions. In this case, the display shows the next higher parameter number. See List of Parameters.
  • Page 10: Parameter Selection

    EFKA AB60D1472 4.3 Parameter Selection 4.3.1 Direct Selection After code number input at the Press the + or – key to select the second digit programming level 9/ K L2196 13/ K L2200 Press the >> key (first digit blinks) Press the >>...
  • Page 11: Changing Parameter Values

    EFKA AB60D1472 4.3.2 Changing Parameter Values Display after parameter value selection 17/ K L220 4 Change the parameter value by pressing the + or – key 18/ K L2205 Option 1: Option 2: Press the E key. The next parameter number Press the P key.
  • Page 12: Parameter Selection With The +/- Keys

    EFKA AB60D1472 4.3.3 Parameter Selection with the +/- Keys After code number input at the Select the previous parameter by pressing programming level the - key 9 / K L2 19 6 2 2/ K L22 09 Select the next parameter by pressing...
  • Page 13: Changing All Parameter Values At The Operator Level

    EFKA AB60D1472 4.4 Changing All Parameter Values at the Operator Level All parameter values at the operator level can be changed without code number input (see List of Parameters). Press the P key The first parameter number will be displayed.
  • Page 14: Program Identification On The Control

    EFKA AB60D1472 Example: LED 1 2 3 4 5 6 7 8 The value 330 on the control display corresponds to a speed of 3300 RPM. Important! If the speed is changed, it is saved only after trimming and when you start sewing again.
  • Page 15: Putting Into Service

    EFKA AB60D1472 5 Putting into Service Before putting the control into service, the following must be ensured, checked and/or adjusted: The correct installation of the drive, position transmitter and accompanying devices, if necessary The correct selection of the trimming operation using parameter 290...
  • Page 16 EFKA AB60D1472 Setting the functional sequence using parameter 290 Mode Designation Adapter Outputs Inputs Power transistors ST2/35 ST2/37 ST2/28 ST2/27 ST2/32 ST2/7 ST2/6 ST2/8 Lockstitch; e. g. Brother (737-113, 737-913) 1112814 FA1 + FA2 Aisin (AD3XX, AD158, 3310; EK1) 1112815...
  • Page 17 EFKA AB60D1472 Explanation of letter symbols of the previous page! Outputs: Inputs: = Sewing foot lifting = Needle up/down = Thread trimmer pos. 1...1A = Single stitch = Thread trimmer pos. 1A...2 FLEX = External sewing foot lifting FA1+2 = Thread trimmer pos. 1...2 N.POS...
  • Page 18 EFKA AB60D1472 196 = 1 Signal M1 after seam end in position 2 after delay (kd1) during ON period (kt1) Signal M2 after seam end in position 2 after delay (kd2) during ON period (kt2) Signal M3 after seam end in position 2 after delay (kd3) during ON period (kt3) and one more machine rotation.
  • Page 19: Functions Of The Keys Inputs In1, In3 And In4

    EFKA AB60D1472 Sewing foot lifting (see chapter "Sewing Foot Lifting") Key for operation at positioning speed (input in1 / parameter 240=20) Key for reversal of motor rotation (input in3 / parameter 240=21) Mode 13 Lockstitch Machines with Thread Trimming System (Pfaff 1425)
  • Page 20: Maximum Speed Compatible With The Sewing Machine

    EFKA AB60D1472 6.5 Maximum Speed Compatible with the Sewing Machine The maximum speed of the machine is determined by the selected pulley and by the following settings: Set the maximum speed using parameter 111 (n2) Set the maximum speed limitation to the specific level according to the application as described in chapter "Direct Input of Maximum Speed Limitation (DED)".
  • Page 21: Display Of The Signal And Stop Positions

    EFKA AB60D1472 The positions are set as follows: Remove position transmitter cover after loosening the screw. Select basic position needle down (LED 7 on the control lights up) using key S5. Adjust central disc for position 1 to the desired direction.
  • Page 22: Braking Power At Standstill

    EFKA AB60D1472 6.10 Braking Power at Standstill Functions Parameter Braking power at standstill This function prevents unintentional "wandering" of the needle at standstill. The effect can be checked by turning the handwheel. The braking power is effective at standstill - at stop in the seam –...
  • Page 23: Functions

    EFKA AB60D1472 7 Functions 7.1 First Stitch after Power On Functions Parameter 1 stitch at positioning speed after power on If parameter 231 is on, the first stitch after power on will be performed at position speed for the protection of the sewing machine.
  • Page 24 EFKA AB60D1472 Functions Parameter Automatic sewing foot with pedal forward at the seam end if light barrier or stitch counting is on Thread tension release with sewing foot at the seam end or at intermediate stop and at the seam end (effective only in mode 13) Switch-on delay with pedal in position –1 (half heelback)
  • Page 25: Intermediate Backtack

    EFKA AB60D1472 7.4 Intermediate Backtack Functions Parameter Backtacking signal at output M1, M2 or M3 On/Off 148 = 0 Backtacking signal Off 148 = 1 Backtacking signal effective at output M1. 148 = 2 Backtacking signal effective at output M2 148 = 3 Backtacking signal effective at output M3.
  • Page 26: Reverse Motor Rotation

    EFKA AB60D1472 7.6 Reverse Motor Rotation Functions Parameter Positioning speed Number of reversing increments Switch-on delay of reverse motor rotation Reverse motor rotation On/Off The function reverse motor rotation is performed after trimming. When the stop position is reached, the drive stops for the duration of the switch-on delay of reverse motor rotation.
  • Page 27: Machine Run Blockage (Safety Switch)

    EFKA AB60D1472 7.8 Machine Run Blockage (Safety Switch) CAUTION! This is not a safety function. The line voltage must still be switched off during maintenance and repair work. The function “machine run blockage” is enabled by connecting a switch to socket ST2 or B4, depending on the preselection of parameters 240/242/243.
  • Page 28: High Lift Walking Speed

    EFKA AB60D1472 7.9.2 High Lift Walking Speed Functions Parameter High lift walking speed 7.9.3 High Lift Walking Speed Run-Out Time Functions Parameter High lift walking speed run-out time 7.9.4 High Lift Walking Stitches Functions Parameter Number of high lift walking stitches Upon pressing the external key “high lift for walking foot”...
  • Page 29: Speed Limitation N9

    EFKA AB60D1472 7.10 Speed Limitation n9 Functions Parameter Speed limitation n9 If parameters 240/242/243 = 23, a speed limitation n9 will be switched on upon pressing an external key. 7.11 Disabling of Flip-Flop Functions at the Seam End Functions Parameter Disabling of flip-flop functions at the seam end On/Off Determine using parameter 183 whether the flip-flop signal shall be disabled at the seam end.
  • Page 30: Thread Trimming Operation

    EFKA AB60D1472 7.13 Thread Trimming Operation Functions Parameter Thread trimmer On/Off Thread wiper On/Off When thread trimming is off, the drive stops in position 2 at the seam end. 7.13.1 Thread Trimmer/Thread Wiper (Modes 0, 1, 2, 3, 10, 13, 14, 19, 20 and 22)
  • Page 31: Chainstitch Machine Trimming Signal Times

    EFKA AB60D1472 7.13.4 Chainstitch Machine Trimming Signal Times Signal delay times and ON periods can be set with the help of the following parameters. Function with or without control panel Parameter Thread trimming stop depending on angle (only mode 17) dr°...
  • Page 32: Overlock Machine Functions (Mode 7)

    EFKA AB60D1472 7.14 Overlock Machine Functions (Mode 7) 7.14.1 Chain Suction Signal The chain suction signal can be preselected for start and end counting, respectively, using key S2 on the control. If chain suction and tape cutter are switched off at the start of the seam, the respective counts will be suppressed. But they will be performed at the seam end.
  • Page 33: Function Of Output Signal M3

    EFKA AB60D1472 7.15 Function of Output Signal M3 Functions Parameter Functions of signal M3 The following settings are possible using parameter 297: Parameter 297 = 0 Function according to setting of parameter 290 Parameter 297 = 1 Signal M3 is On whenever the light barrier is uncovered.
  • Page 34: Manual Tape Cutter/Fast Scissors

    EFKA AB60D1472 7.16.2 Functions for Mode 7 The signal tape cutter/fast scissors can be set separately for start and end counting. See also chapter "Manual Tape Cutter/Fast Scissors ". Functions Parameter Signal M1/M2 at the seam end On/Off Tape cutter at the start and at the end of the seam On/Off...
  • Page 35: Backlatch Machine Functions (Modes 8/9)

    EFKA AB60D1472 7.18 Backlatch Machine Functions (Modes 8/9) See timing diagrams in the List of Parameters for backlatch machine functions in the two modes. An additional function is provided especially for mode 9 (parameter 290 = 9). Whether or not a light barrier is connected or any changes have occurred at the light barrier input is automatically sensed after power on or having switched on mode 9.
  • Page 36: Free Seam And Seam With Light Barrier

    EFKA AB60D1472 7.20 Free Seam and Seam with Light Barrier Functions Parameter Positioning speed Upper limit of maximum speed Limited speed according to setting of parameter 142 Lower limit of maximum speed Speed mode free seam Speed control for the free seam and the seam with light barrier can be selected using the speed mode.
  • Page 37: Reflection Light Barrier Lsm001A

    EFKA AB60D1472 7.21.3 Reflection Light Barrier LSM001A Sensitivity setting: Set minimum sensitivity depending on the distance between light barrier and reflection area (turn potentiometer as far as possible to the left). Potentiometer directly on the light barrier module Mechanical orientation: Orientation is facilitated by a visible light spot on the reflection area.
  • Page 38: Functional Variations Of The Light Barrier Input

    EFKA AB60D1472 7.21.7 Functional Variations of the Light Barrier Input Functions Parameter Selection of the input function on socket B18/5 If the light barrier function is not used, a switching function can be assigned to the input on socket B18/5 as well as to inputs in1, in3 and in4.
  • Page 39: Speed Limitation By Means Of External Potentiometer

    EFKA AB60D1472 240 = 19 Reset bobbin thread monitor: After inserting a full bobbin, the stitch counter is set to the value determined by means of parameter 031. 240 = 20 Positioning speed n1: The function is independent of the pedal position.
  • Page 40: Machine Running" Signal

    EFKA AB60D1472 7.24 “Machine Running“ Signal Functions Parameter "Machine running" mode Switch-off delay for "machine running" signal Parameter 155 = 0 Machine running signal Off. Parameter 155 = 1 Machine running signal will be issued whenever the drive is running.
  • Page 41: Actuator

    EFKA AB60D1472 7.29 Actuator The commands for the sewing operation are input by means of the actuator, which is connected to the pedal. Instead of the built-on actuator another actuator can also be connected to socket B80. Table: Coding of the Pedal Steps...
  • Page 42: Master Reset

    EFKA AB60D1472 7.30 Master Reset Recovery of factory settings. Press the "P" key and turn power on Input code number "190" Press the "E" key Parameter 100 appears on the display Press the "E" key The parameter value is shown on the display Set to "170"...
  • Page 43: Error Displays

    EFKA AB60D1472 9 Error Displays General Information On the control Signification Pedal not in neutral position, when turning the machine on (according to setting of parameter 233) Machine run blockage Light barrier monitoring Bobbin thread monitor Programming Functions and Values (Parameters)
  • Page 44 3715 NORTHCREST ROAD – SUITE 10 – ATLANTA – GEORGIA 30340 PHONE: (770) 457-7006 – TELEFAX: (770) 458-3899 – email: efkaus@bellsouth.net ELECTRONIC MOTORS SINGAPORE PTE. LTD. 67, AYER RAJAH CRESCENT 05-03 – SINGAPORE 139950 PHONE: +65-67772459 – TELEFAX: +65-67771048 – email: efkaems@efka.net 2(2)-300804 B (402289 EN)

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