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E-Flex
Installation and User Manual
Rev. 1.30
F552
13 November 2017

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Summary of Contents for Lehigh E-Flex EFRP-04

  • Page 1 E-Flex Installation and User Manual Rev. 1.30 F552 13 November 2017...
  • Page 3 Only individuals experienced with electrical and electronic equipment should remove the panels or attempt to service this system. All questions regarding this equipment should be referred to: Lehigh Electric Products Company 6265 Hamilton Boulevard Allentown, PA. 18106-9789...
  • Page 4: Table Of Contents

    Contents Introduction ..............................1 Features and Specification ........................1 Software Version ............................1 Glossary of Terms............................2 Codes/Standards ............................3 Safeguards ............................. 3 Warnings and Notices ........................... 3 Installation ..............................4 Shipment Inspection ..........................4 Mounting..............................4 Circuit Breaker Protection......................... 4 Terminations and Conduit Access ......................
  • Page 5 Controller Load Capability........................11 Input Device Unit Loads ........................11 Switch Configuration ..........................11 SW1 – Daylight Sensor Inputs ......................11 SW2 – Occupancy Sensor Inputs ......................11 SW5 – FlexNet Termination ........................ 12 SW6 – DMX Termination ........................12 Emergency Input ..........................
  • Page 6 Assign a Zone to Daylight Sensor Input ..................17 Secondary Daylight Zone Adjustment ..................... 17 Contact Closure Inputs ........................18 Navigate to cciX menu ........................18 Set Input Polarity ..........................18 Set Contact Closure Mode ......................18 Assign Zones to Contact Closure Input ................... 19 Set Contact Closure Response Preset .....................
  • Page 7 Assign Zones to DMX Input ......................25 Set DMX Input for Impress Link and Area ..................25 Load setup ............................... 26 Set Load Type ..........................26 Set Low End Trim and relay cutoff ....................26 Set High End Trim ..........................27 Preset Edit ...............................
  • Page 8 DMX Addressing and Zone Assignment ....................33 Load Setup .............................. 33 DMX Loss Behavior ..........................33 RDM Implementation ..........................34 Blank Configuration Chart ........................... 35 E-Flex User Manual, Rev. 1.30...
  • Page 9: Introduction

    Introduction This document provides an installation guide and user operation manual for the E-Flex relay panel. The E-Flex relay panel is designed for 120-277V AC, 47-63 Hz installations providing controlled switching of four or eight zones as well 0-10V dimming. Inputs for occupancy and daylight sensors provide for standalone energy management.
  • Page 10: Glossary Of Terms

    Glossary of Terms Demand Response Energy codes and energy companies have growing requirements to reduce your power consumption during high-energy usage. The Room Controller meets these energy requirements by accepting a contact input from the power company to impose a maximum output per zone. LightsOut - LightsOut is the period of time when lights should be at the LightsOut preset (typically, Off) unless there is user intervention.
  • Page 11: Codes/Standards

    Codes/Standards The E-Flex relay panel meets or exceeds the following safety standards: UL924 for Emergency Lighting and Power Equipment UL508 for Industrial Controls Equipment Safeguards IMPORTANT SAFEGUARDS Basic safety precautions should be followed when using this electrical equipment including the following: READ AND FOLLOW ALL SAFTY INSTRUCTIONS.
  • Page 12: Installation

     Check the contents of the shipping container against the packing list and ensure that the order is complete. If there are any discrepancies with the contents of the shipment, contact Lehigh customer service. Mounting ...
  • Page 13: Wiring Requirements

    Wiring Requirements All line voltage wiring must be in conduit or use other approved wiring Note: methods, and the cabinet must be grounded using the ground stud connection. Low voltage wiring must be run in separate conduit from input power. High voltage Wiring Warning: RISK OF DEATH OR ELECTRIC SHOCK! Before installing input power to the...
  • Page 14: Feed-Through Example - 4-Circuits, Individual Feeds

    Feed-Through Example – 4-circuits, Individual Feeds Load Wires: Two (2) 14 AWG to 12 AWG. Strip length – 3/8 in., torque – 7 in-lbs. E-Flex User Manual, Rev. 1.30...
  • Page 15: Feed-Through Example - 4-Circuits, Normal/Emergency, 120V And 277V Feeds

    Voltage Barriers: Separate Normal/Emergency, 120V, and 277V. If more than one power source is supplied to the relay panel a voltage barrier is Warning: required by local code. The voltage barrier is an accessory, sold separately. Order Lehigh part number A1678. E-Flex User Manual, Rev. 1.30...
  • Page 16: Low Voltage Wiring

    Low Voltage Wiring Follow all national and local codes for separation requirements. Do not combine Class 2 and Class 1 wiring. Low voltage control cables must be run in separate conduit from input power wires. Low Voltage Side Diagram 8-circuit panel shown, 4-circuit is same connections except for 0-10V outputs 5 thru 8. E-Flex User Manual, Rev.
  • Page 17: Input Banks - Occupancy, Daylight, Contact Closure, And Capt

    Input Banks – Occupancy, Daylight, Contact Closure, and CapT  #24-12 AWG wires, strip length – ¼ in., torque – 3.5 lbs.  CapT station – cable run limit 150 ft. maximum. Demand Response/Timeclock/Emergency Inputs  #24-12 AWG wires, strip length – ¼ in., torque – 3.5 lbs E-Flex User Manual, Rev.
  • Page 18: 0-10V Outputs

    0-10V Outputs  #20-12 AWG wires, strip length – ¼ in., torque – 3.5 lbs.  Sinking only outputs.  Connect only to NEC Class 2 circuits.  Limit distance run for analog control wiring from controller to last driver. Limiting to a voltage drop of .3V maximum will help ensure meeting IEC 60929 Annex E standard for minimum light level at 1V.
  • Page 19: Controller Power Load Capability

    Controller Power Load Capability Each E-Flex relay panel (EFRP) can provide 24 VDC power for some number of input control devices – occupancy sensors, daylight sensors, CapT stations, etc. The charts below provide power supply load information for the E-Flex. Controller Load Capability Controller Unit Load Capacity*...
  • Page 20: Sw5 - Flexnet Termination

    SW5 – FlexNet Termination Default OFF, set to ON for each end of line device. Should only be two end-of-line devices in a system. SW6 – DMX Termination Default OFF, set to ON for each end of line device. Should only be two end-of-line devices in a system.
  • Page 21: Power Up And Configuration

    Power Up and Configuration Pre-Check  Clean out metal scraps, dust, and debris from the relay panel enclosure.  Inspect low and high voltage wiring for loose connections, bare or damaged insulation.  Mount the high voltage cover.  Verify that all configuration dip switches and jumpers are set per the installation requirements. See section on switch configuration, page 11.
  • Page 22: User Interface

    User Interface An on-board user interface is provided for program settings. In addition the E-Flex Flextool Configurator software can be used with a PC for program settings as well. The user interface includes a .4 inch, 4-digit 7-segment LED display, and seven navigation buttons. The buttons include: ...
  • Page 23: Input Programming

    Input Programming Use the input menu to configure occupancy, daylight, contact closure, or CapT inputs on the E-Flex relay panel. Each input type and its terminal block, is grouped into a bank of inputs – INP1, INP2, INP3, and INP4. Each bank has one of each type of input - occ1, day1, cci1, capt1, occ2, day2, and so on. Press Menu, the display will show the Inp1 menu item.
  • Page 24: Assign Zones To Occupancy Input

    Hi – active high* (default) Lo – active low* Press Sel to choose the displayed option. The apostrophe LED will be lit for the current selected option. Press Store button to record the new setting. *Note: Dip switch SW2-x must be set to ON for active low, OFF for active high. Assign Zones to Occupancy Input Press Enter at the occX menu, the options list control is displayed.
  • Page 25: Daylight Sensor Inputs

    Daylight Sensor Inputs Navigate to DayX menu Press Menu, inpX menu is displayed. Press Enter, the occX menu is displayed. Press Up to scroll to the dayX menu. Note: The user can press the Input button at this time to switch to an daylight input on a different input bank.
  • Page 26: Contact Closure Inputs

    Contact Closure Inputs Navigate to cciX menu Press Menu, inpX menu is displayed. Press Enter, the occX menu is displayed. Press the Up button twice to scroll to the cciX menu. Note: The user can press the Input button at this time to switch to an CCI input on a different input bank. The menu will advance from cci1 to cci2, thru to cci4.
  • Page 27: Assign Zones To Contact Closure Input

    Assign Zones to Contact Closure Input Press Enter at the cciX menu, the Polarity list control is displayed. Press the Up button twice to scroll to the zone list control. Press Enter to show the first item in the zone list. Use the Up and Down buttons to scroll thru the list of zones: Zon1-4 –...
  • Page 28: Set Capt Input Preset For 5-Button Station

    Press Sel to assign or un-assign the displayed zone. The apostrophe LED will be lit for each assigned zone. Press Store button to record the new zone assignments. Set CapT Input Preset for 5-button station Press Enter at the capX menu, the zones menu is displayed. Press the Up button to scroll to the capT preset entry control.
  • Page 29: Emergency Input Programming

    Emergency Input Programming Assign Zones to Emergency Input Press Menu, inpX menu is displayed. Press the Up button to scroll to the emergency menu. Press Enter, the zones list control is displayed. Press Enter to show first item in the zone list. Use the Up and Down buttons to scroll thru the list of zones: Zon1-4 –...
  • Page 30: Set Timeclock Contact Closure Mode

    Set Timeclock Contact Closure Mode Press Enter at the tcci menu, the Polarity list control is displayed. Press the Up button to scroll to the options list control. Press Enter for options list. The current programmed option will be displayed first. Use the Up and Down buttons to display the available options: Opt1 –...
  • Page 31: Set Demand Response Fade Time

    Set Demand Response Fade Time On a demand response event the EFRP will provide a smooth fade of all zones down to the DR maximum level. If a zone is at or below its maximum level no fade occurs for that zone. Press Enter at the tcci menu, the Polarity list control is displayed.
  • Page 32: Dmx Setup

    The E-Flex relay panel can be controlled by any DMX-based system, theatrical or architectural. It is compatible with Lehigh's own Solitaire and DMX Impress architectural controls. The user has the option of setting a DMX start address or patching individual zones to a specific DMX address.
  • Page 33: Assign Zones To Dmx Input

    The DMX input port defaults to DMX/RDM mode. It also supports “Impress Link” mode which allows Lehigh’s Solitaire or DMX Impress remote stations to recall presets, master levels, and provide room combine control using an EFRP. In this mode the EFRP supports area (room) numbering from 1 thru 8 for a maximum of eight areas.
  • Page 34: Load Setup

    Load setup Set Load Type Press Menu, inpX menu is displayed. Press the Down button three times to scroll to the load menu. Press Enter to display the zone select menu. Use the Up and Down buttons to select a zone to setup. Press Enter, the type list control is displayed.
  • Page 35: Set High End Trim

    Set High End Trim Press Menu, inpX menu is displayed. Press the Down button three times to scroll to the load menu. Press Enter to display the zone select menu. Use the Up and Down buttons to select a zone to setup. Press Enter, the type list control is displayed.
  • Page 36: Preset Edit

    Preset Edit Press Menu, inpX menu is displayed. Press the Down button twice times to scroll to the preset edit menu. Press Enter, the preset select menu is displayed. Use the Up and Down button to select the preset (1-19)* to edit. Press Enter to edit, the preset edit display is shown.
  • Page 37: Control/Test

    Control/Test Navigate to Control menu Press Menu, inpX menu is displayed. Press the Down button to scroll to the control menu. Clear Memory Press Enter at the control menu, the Clear memory menu item is displayed. Press Enter to be able to clear memory and reset to factory defaults. You will be prompted to make sure you wish to clear memory.
  • Page 38: Relay Test

    Relay Test The relay test will allow the user to temporarily control a relay. Relay status LEDs will track the control state. Press Enter at the control menu, the Clear memory menu is displayed. Press the Up button twice to display the relay control menu. Press Enter to display the relay list item.
  • Page 39: Device Id

    Device ID Set the Device ID for use with FlexNet as well as RDM info. Each E-Flex relay panel must have a unique ID for FlexNet and should have a unique ID when more than one panel is used with DMX/RDM. Press Enter at the control menu, the Clear memory menu is displayed.
  • Page 40: Default Configuration

    Default Configuration Input Assignments Occupancy Input Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 Zone 6 Zone 7 Zone 8 occ1 occ2 occ3 occ4 Mode: Opt2, Vacancy – manual on, auto off Polarity: active high Unoccupied Preset: Off Daylight Input Zone 1...
  • Page 41: Capt

    CapT Input Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 Zone 6 Zone 7 Zone 8 cap1 cap2 cap3 cap4 Assigned Preset: 3 (50%, half-lights) Emergency Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 Zone 6 Zone 7 Zone 8 Timeclock...
  • Page 42: Rdm Implementation

    RDM Implementation Standard implementation includes: Get/Set DMX Start Address Get/Set Identify Device The following RDM features are implemented in the E-Flex relay panel beyond those required by the specification: Get Product Detail List Get Device Model Description Get Manufacturer Label Get Device Label Get Software Version Label E-Flex User Manual, Rev.
  • Page 43: Blank Configuration Chart

    Blank EFRP Configuration Chart EFRP Configuration Chart Input Preset(s Area occ1 occ2 occ3 occ4 day1 day2 day3 day4 cci1 cci2 cci3 cci4 cap1 cap2 cap3 cap4 Emerg TC/DmdR Dmd Rsp Impress Load Type Link High Trim Low Trim E-Flex User Manual, Rev. 1.30...

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