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DuroStar DUAL FUEL HYBRID ELITE DS13000EH User Manual

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DS13000EH GENERATOR
User Manual
REV: DS13000EH-10072020
5800 Ontario Mills Pkwy
Ontario, CA 91764 USA
This manual provides information regarding the operation
www.DuroMaxpower.com
and maintenance of these products. We have made every
effort to ensure the accuracy of the information in this
Call our Customer Care Team Toll Free 8-5pm PST Mon-Fri
manual. We reserve the right to change this product at
844-DuroMax
any time without prior notice.

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Summary of Contents for DuroStar DUAL FUEL HYBRID ELITE DS13000EH

  • Page 1 DS13000EH GENERATOR User Manual REV: DS13000EH-10072020 5800 Ontario Mills Pkwy Ontario, CA 91764 USA This manual provides information regarding the operation www.DuroMaxpower.com and maintenance of these products. We have made every effort to ensure the accuracy of the information in this Call our Customer Care Team Toll Free 8-5pm PST Mon-Fri manual.

  • Page 3: Table Of Contents

    CONTENTS Introduction Introduction ........................6 General Safety Procedures ................... 7 Quick Start Guide (Gasoline) ..................10 Quick Start Guide (Propane) ..................12 Generator Components ....................14 Package Contents ......................16 Generator Setup Connect the Battery ..................... 19 Shipping Brace ......................20 Wheel Kit Installation ....................
  • Page 4 CONTENTS Maintenance and Care Maintenance Schedule ....................42 Maintenance Log ......................43 Checking the Oil ......................44 Changing the Oil ......................45 Cleaning the Air Filter ....................46 Spark Plug Maintenance ....................48 Emptying the Gas Tank ....................50 Cleaning the Fuel Filter Cup ..................52 Storage and Transportation ..................

  • Page 6: Introduction

    INTRODUCTION DuroStar has cemented its reputation as one of the markets leading power equipment companies who are headquartered in the US. All of our products are manufactured to the strictest guidelines and go through countless testing in all phases of production.

  • Page 7: General Safety Procedures

    GENERAL SAFETY PROCEDURES SAFETY ALERT SYMBOL The safety alert symbol is used with one of the safety words (DANGER, CAUTION, or WARNING) to alert you of hazards. Please pay attention to these hazard notices both in this manual and on the generator. Please familiarize yourself with the following safety symbols and words: ●...
  • Page 8 GENERAL SAFETY PROCEDURES WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death. A nearby open flame can lead to an explosion even if not directly in contact with gas. Do not operate near an open flame. ●...
  • Page 9 GENERAL SAFETY PROCEDURES In addition to the above safety notices, please familiarize yourself with the safety and hazard markings on the generator.

  • Page 10: Quick Start Guide (Gasoline)

    QUICK START GUIDE (GASOLINE) Remove shipping braces The shipping braces prevent engine movement during shipment. Flip the generator over and remove the brightly colored brace between the motor and the frame. Add oil The oil fill cap is located on the lower engine block to the right of the recoil start housing.
  • Page 11 Turn battery switch on The battery switch is located on the top center of the main power panel. Turn the switch ON to allow power to the push button start. Turn idle control off The idle control is located on the top center of the main power panel.

  • Page 12: Quick Start Guide (Propane)

    QUICK START GUIDE (PROPANE) Remove shipping braces The shipping braces prevent engine movement during shipment. Flip the generator over and remove the brightly colored brace between the motor and the frame. Add oil The oil fill cap is located on the lower engine block to the right of the recoil start housing.
  • Page 13 Connect propane tank The propane hose is located on the left side of the regulator, below the OHV valve cover. Screw the open ACME nut connection to your propane tank and turn the tank on. Turn battery switch on The battery switch is located on the top center of the main power panel.

  • Page 14: Generator Components

    5. Power Panel - Contains the start switch, plugs, meters, and circuit breakers. 6. Handles - Longest handles of any DuroStar Model allow easy movement across any surface.ad. 7. Battery - 12V DC Battery that powers the Electric Start System 8.
  • Page 15 13. Low Oil Alert 14. Battery Switch 12. Charging Light 15. Idle Control 11. Engine Switch 16. Circuit Breaker 9. Fuel Switch 10. Propane Inlet 17. Multimeter 23. Circuit Protectors 18. 12V Auto 22. 30A 120v Receptacle 19. 50A Receptacle 21.

  • Page 16: Package Contents

    PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator. Double Sided Spanner Spark Plug Wrench Screw Driver Phillips and slot blade Assorted wrenches used in Used in spark plug screwdriver used for generator generator maintenance and...

  • Page 17: Generator Setup

    GENERATOR SETUP Proper setup of your generator will get you going as soon as possible while making sure you and your equipment are safe and cared for.

  • Page 19: Connect The Battery

    GENERATOR SETUP Connect the Battery Remove the battery cover Remove the battery cover plate using the wrench from the toolkit. Locate the negative cable Locate the negative battery cable above and behind the battery. One side is connected to ground and the other end needs to be connected to the battery.

  • Page 20: Shipping Brace

    GENERATOR SETUP Step 1 - Remove Shipping Brace Unpack Remove the generator from the box. Place the largest piece of packing foam on a flat surface. Flip the generator upside down on the pad. CAUTION: NEVER Attempt this if you have put fuel or oil in the generator.

  • Page 21: Wheel Kit Installation

    Step 2 - Wheel Kit Installation (Optional) Install support legs Secure the support legs to the frame with provided bolts and lock nuts. Install wheels Insert wheel bolt through frame and secure with provided nut. Slide one wheel over each axle end and secure with the provided retaining pins.

  • Page 22: Adding Oil

    GENERATOR SETUP (CONTINUED) Step 3 - Adding Oil The generator requires engine oil to operate properly. The generator, when new from the package contains no oil in the crankcase . You must add the proper amount of oil before operating the generator for the first time.

  • Page 23: Adding Gasoline

    Step 4 - Adding Gasoline WARNING: Gasoline and gas fumes are highly flammable. Do not fill tank near an open flame. ● Do not overfill. Always check for fuel spills. ● To ensure that the generator runs smoothly use only FRESH, UNLEADED GAS WITH AN OCTANE RATING OF 87 OR HIGHER.

  • Page 24: Grounding The Generator

    GENERATOR SETUP (CONTINUED) Step 5 - Grounding the Generator Attach grounding wire Ground the generator by tightening the grounding nut against a grounding wire. Connect the other end to a copper or brass grounding rod that’s driven into the earth. A generally acceptable grounding wire is a No.

  • Page 25: Starting The Generator

    STARTING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP”...

  • Page 26: Checking The Oil

    BEFORE YOU START YOUR GENERATOR Step 1 - Check the oil Check the oil The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount.

  • Page 27: Check The Gas Level

    Step 2 - Check the gas level Check Fuel Level Before starting the generator, check to see that there is sufficient gasoline in the fuel tank. The fuel gauge on top of the tank will give a rough estimate of the gasoline level. The gauge will appear white then fill red as the tank is filled.

  • Page 28: Starting The Generator Using Gasoline

    STARTING THE GENERATOR Starting the Generator Using Gasoline Turn breaker OFF The breaker is located on the right side of the front power panel. Flip the breaker down to prevent accidental load when starting the generator. Turn fuel switch to GAS The fuel switch is located on the left front panel.
  • Page 29 Start the Generator The push button start left side of the main power panel. Press the button for 1 second and release to start the generator. Turn breaker ON / Connect The breaker is located on the right side of the front power panel.

  • Page 30: Starting The Generator Using Propane

    STARTING THE GENERATOR (CONTINUED) Starting the Generator Using Propane Turn breaker off The breaker is located on the right side of the front power panel. Flip the breaker down to prevent accidental load when starting the generator. Turn fuel switch to Propane The fuel switch is located on the left front panel.
  • Page 31 Turn idle control OFF Turn the idle control switch to the off position. Turn battery switch ON The battery switch is located on the top center of the main power panel. Turn the switch ON to allow power to the push button start.
  • Page 32 STARTING THE GENERATOR (CONTINUED) Starting the Generator Using Propane WARNING: WHEN USING THE GENERATOR WITH LPG, MAKE SURE THERE IS NO POSSIBLE IGNITION SOURCE CLOSE TO THE GENERATOR. 1. Before using, make sure all of the LPG connectors and hoses are well connected and sealed.

  • Page 33: Using The Generator

    USING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP”...

  • Page 34: Ac Usage

    USING THE GENERATOR AC Usage ● You may connect electrical devices running on AC current according to their wattage requirements. ● The chart below shows the rated and surge wattage of your generator according to its model number. ● The rated wattage corresponds to the maximum wattage the generator can output on a continuous basis.
  • Page 35 Tool or Appliance Rated (Running) Watts Additional Surge Watts Electric water heater (40 gal) 4000 Hot plate 2500 Radial arm saw 2000 2000 Electric Stove 1500 Circular Saw 1500 1500 Air compressor (1 HP) 1500 3000 Window air conditioner 1200 1800 Miter saw 1200...

  • Page 36: Connecting A Load To The Generator

    USING THE GENERATOR (CONTINUED) Connecting a load to the generator NOTE: Be sure to attach devices to the correct receptacle (outlet). 120v devices can be directly connected to the 120v ONLY receptacles. ● ● 120v devices can be connected to the 120/240v receptacle using an appropriate adapter. ●...
  • Page 37 Choosing the right power cord Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement for the electrical device. See table below for recommended cords based on the power requirement of the electrical device. DEVICE REQUIREMENTS WIRE GAUGE BY LENGTH (ft.) AMPS...

  • Page 38: Dc Usage

    USING THE GENERATOR (CONTINUED) DC Usage CAUTION: The DC receptacle is for 12 Volt automotive-type appliances only. Do not connect any other device to this receptacle. Start the generator The push button start left side of the main power panel. Press the button for 1 second and release to start the generator.

  • Page 39: Idle Control Usage

    Idle Control Usage Idle Control The idle control feature lowers the RPM of the generator when there is no load to save gas and decrease engine noise. When a load is applied the engine will resume normal speed to provide usable power. Turn on the idle control when using intermittent loads like power tools and air compressors.

  • Page 40: Using The Digital Multimeter

    USING THE GENERATOR (CONTINUED) Using the Digital Multimeter When the generator is started the display when read the current voltage. Press the MODE button to cycle through the multimeter functions. Voltage Displays the current voltage in Volts. American power is 220v - 240v (+/- 10%).

  • Page 41: Maintenance And Care

    MAINTENANCE AND CARE Proper maintenance and storage of your generator is essential to ensure trouble free use of your generator when you need it. By following the maintenance and care requirements, you can keep your generator running smooth and efficient for years to come.

  • Page 42: Maintenance Schedule

    MAINTENANCE AND CARE Proper routine maintenance of your generator is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. WARNING: Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously injured or killed. Always follow the inspection and maintenance recommendations and schedules in this instruction manual.

  • Page 43: Maintenance Log

    MAINTENANCE LOG Date Generator Hours Maintenance Performed...

  • Page 44: Checking The Oil

    MAINTENANCE AND CARE (CONTINUED) Checking the oil Check the oil The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount.

  • Page 45: Changing The Oil

    Changing the oil Worn out or dirty oil does not cool the generator properly and can lead to catastrophic engine damage. In addition to regular oil changes, it is necessary to drain the oil from the crankcase if it has become contaminated with water or dirt.

  • Page 46: Cleaning The Air Filter

    MAINTENANCE AND CARE (CONTINUED) Cleaning the air cleaner Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Check that the air cleaner is free of excessive dirt after every use. Note: Improper maintenance may cause less air to enter the engine or dirty air to enter the engine causing overheating and engine wear.
  • Page 47 Wash cleaner element Wash the sponge-like elements in household dish detergent and warm water. Dry cleaner element Allow the elements to dry completely. Add engine oil to elements Soak the dry elements in a small amount of engine oil. Ring out any excess oil.

  • Page 48: Spark Plug Maintenance

    MAINTENANCE AND CARE (CONTINUED) Spark Plug Maintenance The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. Improper maintenance may cause reduced fuel economy, misfires, trouble starting, or damage to the spark plug threads.
  • Page 49 Measure plug gap Measure the plug gap with a gauge. The gap should be 0.7-0.8 mm (0.028-0.031 in). Clean and re-gap If you are re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base and then re-gap the spark plug.

  • Page 50: Emptying The Gas Tank

    MAINTENANCE AND CARE (CONTINUED) Emptying the Gas Tank Before storing your generator for extended periods of time, you should drain your generator of gasoline. CAUTION: Do not store fuel from one season to another. Gasoline sold at the pump today contains additives such as ethanol that even when stored properly may damage the fuel system components.
  • Page 51 Drain gas from generator With a receptacle underneath the generator to catch the gas, turn the fuel valve to the “ON” position. Drain all the gas from the generator. Shut fuel valve off Turn the fuel valve to the “OFF” position. Replace fuel filter cup Reinstall the fuel filter cup.

  • Page 52: Cleaning The Fuel Filter Cup

    MAINTENANCE AND CARE (CONTINUED) Cleaning the fuel filter cup Shut fuel valve off Turn the fuel valve to the “OFF” position. Remove fuel filter cup Unscrew the fuel filter cup from the fuel valve using a wrench. Turn the valve towards you to unscrew Clean filter cup Clean the cup of all sediment using a rag or brush.

  • Page 53: Storage And Transportation

    Storage and Transportation CAUTION: Never place any type of storage cover on the generator while it is still hot. When transporting your generator: ● Empty the gas tank (see “Emptying the Gas Tank” in the “Maintenance” section). Disconnect the spark plug. ●...

  • Page 54: Specifications

    SPECIFICATIONS AC Rated Wattage (Gasoline) 10500W AC Rated Wattage (Propane) 9975W AC Surge Wattage (Gasoline) 13000W AC Surge Wattage (Propane) 12350W AC Rated Voltage 120/240V AC Rated Frequency 60 Hz AC Phase Single DC Voltage DC Amperage 8.3A Dimensions LENGTH 28in.

  • Page 55: Troubleshooting

    TROUBLESHOOTING This section of the manual is to help you troubleshoot problems with your generator.

  • Page 56: Basic Troubleshooting

    TROUBLESHOOTING Mode Description Engine Switch is “Off” Set engine switch to “run” Fuel Valve is “Closed” Turn fuel valve to “open” Choke is open Close the choke Engine is out of fuel Add fuel Engine will not start Fuel is old or contaminated Change fuel Spark Plug is dirty Clean spark plug...

  • Page 57: Changing / Inspecting The Carbon Brushes

    Changing / Inspecting the Carbon Brushes The carbon brushes in conjunction with the AVR regulates power from the generator. The carbon brushes are wearable parts and should be inspected every 250 running hours. Remove generator cover Remove the 2 bolts of the generator cover then pull the cover off the generator.

  • Page 58: Changing / Inspecting The Avr

    TROUBLESHOOTING (CONTINUED) Changing / Inspecting the Carbon Brushes (Cont.) Install new brush Install new carbon brush with bolt. Connect AVR wires Insert and connect the 2 wires from the AVR, be sure to connect + and – correctly. Replace generator cover Replace the back cover of the generator and secure with the 2 bolts.
  • Page 59 Changing / Inspecting the AVR The carbon brushes in conjunction with the AVR regulates power from the generator. If the generator is overheated or overloaded, the AVR may be damaged and require replacement. Remove generator cover Remove the 2 bolts of the generator cover then pull the cover off the generator.
  • Page 60 TROUBLESHOOTING (CONTINUED) Changing / Inspecting the AVR (Continued) Disconnect wires from brush Remove the 2 wires from the AVR on the carbon brush. Install new AVR Install the new AVR with the 2 bolts. Reconnect wires to brush Reconnect the wire clip. Reconnect the AVR wire clip Insert and connect the 2 wires from the AVR, be sure to connect + and –...
  • Page 61 Replace generator cover Replace the back cover of the generator and secure with the 2 bolts.
  • Page 62 WIRING DIAGRAM...

  • Page 64: Warranty

    WARRANTY 3-year Warranty All DuroMax Power Equipment warrant the original purchasers to a 3-year Parts Warranty (Residential Use ONLY: Unusually heavy or commercial use is covered for a period of 1-year) in the event of failure due to defects in electrical or mechanical components. Freight on any items submitted for replacement or repair under the Warranty are the responsibility of the equipment owner.
  • Page 65 OWNER’S WARRANTY RESPONSIBILITIES: ● As the small off-road engine owner, you are responsible for performance of the required maintenance listed in your owner’s manual. DuroMax Power Equipment recommends that you retain all receipts covering maintenance on your small off-road engine, but DuroMax Power Equipment cannot deny warranty coverage solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.
  • Page 66 WARRANTY (CONTINUED) 2. Any warranted part that is scheduled only for regular inspection in the Owner’s Manual must be warranted for the warranty period stated above. A statement in such written instructions to the effect of “repair or replace as necessary” will not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty period.
  • Page 67 Exhaust Emission Warranty Parts List. Hoses, belts, connectors, and assemblies. Fuel Metering System Carburetor and internal parts (and/or Evaporative Emission Warranty Part List pressure regulator or fuel injection system). Fuel Tank Air/fuel ratio feedback and control Fuel Cap system. Fuel Line(for liquid fuel and fuel vapors) iii.

  • Page 68: Contact Information

    CUSTOMER SERVICE DuroStar Power Equipment is committed to ensuring that our products perform when they need to. Our generators are your lifeline in the event of an emergency. Should you have any problems, please contact our customer service department: DUROSTAR POWER EQUIPMENT...
  • Page 70 5800 Ontario Mills Parkway Ontario, CA 91764 United States 844-DuroMax...

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