ISHIDA OMNi-4000 Film Feeder Replacement Manual
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ISHIDA OMNi-4000 Film Feeder Replacement Manual

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OMNi-4000
Film Feeder Replacement Manual
Revision 4, June 2009
IMPORTANT
• Do not carry out replacement and related operation and services
until thoroughly understanding the contents of this manual.
• Keep this manual available at all times.
ISHIDA CO., LTD
Manual No. 98076

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Summary of Contents for ISHIDA OMNi-4000

  • Page 1 Film Feeder Replacement Manual Revision 4, June 2009 IMPORTANT • Do not carry out replacement and related operation and services until thoroughly understanding the contents of this manual. • Keep this manual available at all times. ISHIDA CO., LTD Manual No. 98076...

  • Page 2: Outline

    • Use by anyone except the above personnel is not permitted. • This manual may be revised in accordance with modifications made to the machine. • Copying any part of this manual is prohibited without written permission from Ishida Co., Ltd.

  • Page 3: Table Of Contents

    Personnel .......................... 1   Required Tools and Materials ..................1 2. DISASSEMBLY PROCEDURES ..............2   3. REPLACING FEEDER BELT ................. 11   4. ASSEMBLY PROCEDURES ................11   5. BELT TENSIONING PROCEDURES ............. 11   OMNi-4000 Film Feeder Replacement Manual...

  • Page 4: Overview

    1. Wrench set, open end, metric 2. Socket set, metric 3. Screw drivers, straight and cross 4. Pliers 5. Diagonal cutters 6. Hexagonal (Allen) wrench set, metric 7. Cable ties, plastic ® 8. Threadlock [Loctite model 242 or 248 (blue)] OMNi-4000 Film Feeder Replacement Manual...

  • Page 5: Disassembly Procedures

    Film loading door. Remove the door by lifting off the hinges. 8. Loosen two M4x6 truss headed screws to take off the Brake cover. 9. Loosen two M4x6 truss headed screws to take off the Clutch cover. Fig. 1 OMNi-4000 Film Feeder Replacement Manual...
  • Page 6 These wire connections are located under the Exit Heater Conveyor. • Wire No. ring [D2B] • Wire No. ring [D3B] • Wire No. ring [B2] • Wire No. ring [B4] • Wire No. ring [DC0] • Wire No. ring [DC1] Fig. 2 OMNi-4000 Film Feeder Replacement Manual...
  • Page 7 5mm hexagonal wrench. Slide the Film Press unit up and to the rear and off the front socket head bolt. Take care not to lose or damage the Film Press unit plastic pivot bushings. 15. Remove the Film Press unit from the main body. Fig. 3 OMNi-4000 Film Feeder Replacement Manual...
  • Page 8 16. Loosen the M13 inside shaft / M10 bolt to slide the Tension pulley as shown in Fig.4. 17. Remove the timing belt “Belt-AT5” from the Roll and Cutter pulleys. 18. Remove four of the M6x15 bolts and pull out the Cutter unit from the main body (10mm wrench). Fig. 4 OMNi-4000 Film Feeder Replacement Manual...
  • Page 9 NOTE: Cover the exposed circuit boards with a sheet of film to catch any dropped screws, etc. 24. Loosen the M4 bolt (8mm wrench) to slide the Tension pulley. 25. Remove the Timing belt “375L” from the drive pulley of the Film Feeder unit. Fig. 5 OMNi-4000 Film Feeder Replacement Manual...
  • Page 10 For step 26, see Fig. 6 26. Remove the two M6x15 bolts fastening the Film Feeder to the mounting blocks - two bolts per each Film Feeder unit. Fig. 6 OMNi-4000 Film Feeder Replacement Manual...
  • Page 11 28. Rotate the Film Feeder unit 90 degrees toward the back (white belt faces to the rear). 29. Remove the Film Feeder from right side of the wrapper. Be careful not to damage any of the loose components on the left side of the Film Feeder unit during removal. Fig. 7 OMNi-4000 Film Feeder Replacement Manual...
  • Page 12 35. Remove the tensioner bracket from the inner side of the idler pulley. NOTE: The side where the Film Clamps open and where the white Film Feeder belt will be removed is the inner side of the Film Feeder. OMNi-4000 Film Feeder Replacement Manual...
  • Page 13 Fig. 8 OMNi-4000 Film Feeder Replacement Manual...

  • Page 14: Replacing Feeder Belt

    Example: If the belt tracks to the left, slowly tighten the left tensioner until the belt is centered. It is acceptable for the belt to “walk” from side to side on the pulley. Fig. 10 OMNi-4000 Film Feeder Replacement Manual...
  • Page 15 44 SANNO-CHO, SHOGOIN, SAKYO-KU Rice Lake Weighing Systems KYOTO, 606-8392 JAPAN 230 West Coleman Street PHONE: 81-75-771-4141 Rice Lake, WI 54868 FACSIMILE: 81-75-751-1634 (715) 234-9171 www.ishidajapan.com www.ricelake.com/retail...

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