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EZ-SET
Assembly Installation Instructions
EZ-SET
Torsion Spring
®
System Assembly
Installation Instructions
These instructions are to be used in conjunction
with your standard installation manual. Follow
the manual up through "Assembling & Installing
the Track" — except leave a minimum of
side between track and door, and just loosely
(temporarily) attach
/
3
in flag bracket.
Please read and understand these instructions
completely before proceeding with the instal-
lation of the EZ-SET
Carefully follow these instructions to avoid
personal injury or property damage.
Use these instructions for the EZ-SET
Spring System only. (If you have regular
torsion springs, extension springs, or the
EZ-SET® Extension Spring System see the stan-
dard Installation Manual.)
All REfERENCES TO lEfT hANd ANd RIGhT hANd ARE mAdE ASSUmING
Torsion Spring System
®
1
"-16 x
/
" carriage bolt
3
8
4
Torsion Spring System.
®
Torsion
®
ThAT yOU ARE INSIdE ThE GARAGE lOOkING OUT.
Tools Needed
•
/
" Medium duty reversible power drill
3
8
•
/
" Open end wrench
3
8
•
/
" Hex wrench
3
16
•
/
" Drill bit
1
8
•
/
" Insert bit (included)
1
4
/
" per
2
In the interest of safety this symbol means
WARNING or CAUTION. Personal injury
and/or property damage may occur unless
instructions are followed carefully.
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Related Manuals for Clopay EZ-SET
Summary of Contents for Clopay EZ-SET
- Page 1 ® Spring System only. (If you have regular torsion springs, extension springs, or the EZ-SET® Extension Spring System see the stan- dard Installation Manual.) All REfERENCES TO lEfT hANd ANd RIGhT hANd ARE mAdE ASSUmING ThAT yOU ARE INSIdE ThE GARAGE lOOkING OUT.
-
Page 2: Parts List
Parts list DESCRIPTION DOOR TYPE QTY. DESCRIPTION DOOR TYPE QTY. Sngl. Car, Sngl. Spring Sngl. Car, Sngl. Spring LEFT SIDE WInDIng Dbl. Car, Sngl. Spring Dbl. Car, Sngl. Spring TOrSIOn UnIT SprIng Dbl. Car, Dbl. Spring Dbl. Car, Dbl. Spring —... - Page 3 Installing The EZ-SET ® flag Jamb Torsion Spring System Bracket Step 1 Bracket Attach the bracket to the flag bracket and the 15" Radius Track Slots horizontal angle with a "-16 x " carriage bolt horizontal " flange nut. (FIG. 1, VIEW A) Be sure to...
-
Page 4: Detail View
NOTE: Refer to standard instruction manual to determine the radius of your track. #14 x " Sheet metal Screw Step 2 Tube Coupler Push the two torsion tube sections firmly into the coupler. NOTE: There are sets of two opposing holes in each end of the coupler. - Page 5 Slide the spring(s), drums, winding unit(s), and Right hand end bearing support (if supplied) onto the tor- drum (Black) left Side Torsion sion tube as shown in Figures 6 and 7. Alignment Spring (l-GREEN) may be required before the tube will pass through Torsion spring spacer inside the spring.
- Page 6 NOTE: If yOU NEEd TO dISCONNECT ThE Spring SPRING PlUG fROm ThE WINdING UNIT TAkE ExTRA CARE. To remove the spring from the winding unit, two small flat-headed screwdrivers will be required. Two tabs must Tabs be released, but only one tab is accessible at (Press here Winding to Remove) Spring...
- Page 7 Step 4 Winding Unit carefully lift up the torsion tube and components and place the ends of the tube in the cradle of Bracket each bracket. pull the tube away from the bracket to slide the drum in between the bracket legs, and engage the winding unit rails in the bracket slot.
- Page 8 Step 6 Clockwise Install the included " insert bit (or a " socket) Winding in a medium duty drill: 1000-500 rpM, (-4 AMp) direction variable-speed and reversible. Set the drill to FOrWArD (clockwise as you point the drill away from you). keep this drill and a "...
- Page 9 Step 8 Set Screw NOTE: Be careful not to shift the tube left or drum Slot location right during this step as this will disturb the letter “l” gap set in the spring(s). Starting with the left side, pull the lift cable up from the safety bottom bracket behind the rollers and inside of the jamb brackets.
- Page 10 Step 9: Install the tube retainer as shown in Figure 15. Bracket Attach the tube retainer to the EZ-SET Torsion ® Spring System bracket with a " - 16 x " car- riage bolt. be sure to position the carriage bolt and flange nut as shown in Figure 15.
- Page 11 Step 10: ImPORTANT: Prior to opening your door for the first time or attaching an automatic door Engage the drill with the " insert bit (or " opener, ensure that the door will clear the socket) into the drive shaft of the winding unit to brackets and winding unit(s).
- Page 12 ©000 cbpc p/n 0130555 rev. 11, 6/04...
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