TILLOTSON TPP-4500G-A Owner's Manual
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TILLOTSON TPP-4500G-A Owner's Manual

4500 watt generator
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4500 Watt Generator
Owner's Manual
Model No. TPP-4500G-A
For Service Please Call Toll free: 1-866-591-8921
WARNING
Read and follow all safety rules and instructions in this manual before attempting
to operate this machine. Failure to comply with these instructions may result in
personal injury.
Diagrams within this manual may not be drawn proportionally. Due to continuing improvements,
actual product may differ slightly from the product described herein.

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Summary of Contents for TILLOTSON TPP-4500G-A

  • Page 1 4500 Watt Generator Owner’s Manual Model No. TPP-4500G-A For Service Please Call Toll free: 1-866-591-8921 WARNING Read and follow all safety rules and instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.

  • Page 2: Table Of Contents

    WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. TABLE OF CONTENTS SAFETY GUIDELINES ........................3 GENERATOR COMPONENTS ....................13 WATTAGE REFERENCE CHART ....................16 PRE-OPERATION CHECK ......................

  • Page 3: Safety Guidelines

    Safety Guidelines This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. These labels warn you of potential hazards that can cause serious injury.
  • Page 4 General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING ON WARNING! IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE.
  • Page 5 This product requires oil and fuel. Attempting to start the engine without oil will ruin the engine and void the warranty. Work in a well-ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored. GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE.
  • Page 6 Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Grounding provides a low-resistance path to carry electricity away from the user in the event of an electrical malfunction.
  • Page 7 POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. NEITHER TILLOTSON POWER PRODUCTS LLC NOR ANY OF ITS AFFILIATES RESPONSIBLE DIRECT INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
  • Page 8 Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. Keep bystanders, children and visitors away while operating a generator.
  • Page 9 Maintain labels and nameplates on the generator and engine. These carry important information. If unreadable or missing, contact the service number on the front page of this manual or Tillotson Power Products LLC immediately for a replacement. Generator service must be performed only by qualified repair personnel.
  • Page 10 Ensure installation meets all applicable safety, local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor. All electrical work, including the earth-ground connection, should be completed by a licensed electrician. Any separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local, state, and federal regulations.
  • Page 11 Always make sure the power switch is in its “OFF” position. Disconnect the spark plug wire, and allow the engine to completely cool before carrying out maintenance. Check for damaged parts. Before using the generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.
  • Page 12 Additional Safety Information Operator Responsibility Know how to stop the generator quickly in case of emergency. See page 19. Understand the use of all generator controls, output receptacles and connections. Do not let children operate the generator without parental supervision. Electric Shock Hazards The generator produces enough electric power to cause a serious shock or electrocution if misused.

  • Page 13: Generator Components

    GENERATOR COMPONENTS See next page for further explanations.
  • Page 14 Engine Key Positions: Off: Key should be in the OFF position when generator is not in use. Key may also be turned to the off position to stop the engine. Key should be in the ON positions while engine is running or prior to starting the engine with the remote or recoil starter.
  • Page 15 engine has started and is running steadily, the choke should be opened (disengaged) by turning the lever as far as it will easily go clockwise (away from the air filter). Ground Terminal: The generator ground terminal is connected to the frame of the generator, the metal non-current- carrying parts of the generator and the ground terminals of each receptacle.

  • Page 16: Wattage Reference Chart

    WATTAGE REFERENCE CHART Electric equipment, especially engines, produce strong current when being started. The table below offers references when you connect those installations to generator. Rated* Additional Surge Tool or Appliance (Running) Watts (Starting) Watts Essentials Light Bulb – 75 watt –...

  • Page 17: Pre-Operation Check

    PRE-OPERATION CHECKLIST 1. Connect the Battery ! Connect the positive wire to the positive terminal of the battery and the negative wire to the negative terminal of the battery. 2. Fill or Check the Engine Oil ! CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH A HIGH QUALITY SAE 10W-30 OR OTHER SUITABLE GRADE ENGINE OIL.

  • Page 18: Starting The Generator

    Engine oil is a major factor affecting engine performance and service life. Non-detergent and 2-stroke engine oils will damage the engine and are not recommended. Always check the API SERVICE label on the oil container to be sure it includes the letter SJ. 3.

  • Page 19: Stopping The Generator

    ! You can start then engine using any of the following methods. o Remote start. Push and hold the ON button on the remote control. The remote indicator light should flash. If the light does not flash, the unit may require new batteries. o Ignition key.

  • Page 20: Operation Instructions

    OPERATING INSTRUCTIONS Connections to a Building Electrical System Connections for standby power to a building electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power and must comply with all applicable laws and electrical codes. A transfer switch, which isolates generator power from utility power, is a prerequisite to a safe installation.
  • Page 21 EQUIPMENT SUCH AS COMPUTERS AND MEDICAL DEVICES WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. NEITHER TILLOTSON POWER PRODUCTS LLC NOR ITS AFFILIATES ARE RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY THE FAILURE TO USE AN APPROVED LINE CONDITIONER.

  • Page 22: Maintenance

    NOTE: The generator features an AC non-fuse circuit breaker to protect the ac circuit in case of an overload. Should an overload occur, the breaker will “trip” to its “off” position, causing the generator to automatically shut down. In this case wait a few minutes and then, reset the circuitry system by turning the circuit breaker to its “on”...
  • Page 23 Maintenance Schedule Remember that this schedule is based on the assumption that your machine will be used for its designed purpose. Sustained high-load or high-temperature operation, or use in unusually wet or dusty conditions, will require more frequent service. REGULAR SERVICE PERIOD (2) ITEM Every First...
  • Page 24 ! Unscrew the air filter cover screw, remove the air filter cover and remove the element. ! Wash the air filter element in a solution of household detergent and warm water, then rinse thoroughly, or wash in nonflammable or high flashpoint solvent. Allow the air filter element to dry thoroughly.
  • Page 25 ! Check that the spark plug washer is in good condition. Thread the spark plug in by hand to prevent cross- threading. ! After the spark plug is seated, tighten with the spark plug wrench to compress the washer. • If installing a new spark plug, tighten ½ turn after the spark plug seats to compress the washer.

  • Page 26: Storage

    on the generator and engine. For long term storage, either drain fuel into suitable container or add a fuel preservative/stabilizer (not included) to prevent fuel breakdown. After each use, unplug all tools and equipment from the generator. After the engine and generator have completely cooled, store the generator in a safe, clean and dry location (if not permanently installed).

  • Page 27: Troubleshooting

    Make sure to locate and install the generator outdoors where cooling air is readily available. Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection.
  • Page 28 Lack of fuel Check the fuel in the tank. Add more if necessary. Confirm the fuel valve is On (vertical). Low oil Check the oil level. Add oil if The engine will not necessary. start Damaged Spark Plug Remove and check that the spark plug is in good condition.
  • Page 30 Tillotson Power Products Model Guide Unit No. TPP-4500G-A TPP-4500DF-A TPP-7500G-A TPP-7500DF-A TPP-10000G-A Fuel Gasoline LP/Gas Gasoline LP/Gas Gasoline Rated Peak Wattage 4500 4500 7500 7500 10,000 Rated Wattage 3500 3500 6000 6000 7500 Engine CC 208 CC 208 CC 420 CC...

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