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4500 Watt Generator
Owner's Manual
Model No. TPP-4500DF-A
For Service Please Call Toll free: 1-866-591-8921
WARNING
Read and follow all safety rules and instructions in this manual before attempting
to operate this machine. Failure to comply with these instructions may result in
personal injury.
Diagrams within this manual may not be drawn proportionally. Due to continuing improvements,
actual product may differ slightly from the product described herein.
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Table of Contents
Related Manuals for TILLOTSON TPP-4500DF-A
Summary of Contents for TILLOTSON TPP-4500DF-A
- Page 1 4500 Watt Generator Owner’s Manual Model No. TPP-4500DF-A For Service Please Call Toll free: 1-866-591-8921 WARNING Read and follow all safety rules and instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.
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Page 2: Table Of Contents
WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. TABLE OF CONTENTS SAFETY GUIDELINES ........................3 GENERATOR COMPONENTS ....................13 WATTAGE REFERENCE CHART....................16 PRE-OPERATION CHECK ......................17 STARTING THE GENERATOR .................... -
Page 3: Safety Guidelines
Safety Guidelines This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. These labels warn you of potential hazards that can cause serious injury. -
Page 4: General Precautions
General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING ON WARNING! IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. -
Page 5: Gasoline And Oil
Gasoline and Oil This product requires oil and fuel. Attempting to start the engine without oil will ruin the engine and void the warranty. Work in a well-ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored. -
Page 6: Electrical Safety
Electrical Safety Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Grounding provides a low-resistance path to carry electricity away from the user in the event of an electrical malfunction. -
Page 7: Power Output
ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. NEITHER TILLOTSON POWER PRODUCTS LLC NOR ANY OF ITS AFFILIATES ARE RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE... -
Page 8: Personal Safety
Personal Safety Stay alert. Watch what you are doing, and use common sense when operating a generator. Do not use generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating generators may result in serious personal injury. -
Page 9: Heart Pacemakers
Maintain labels and nameplates on the generator and engine. These carry important information. If unreadable or missing, contact the service number on the front page of this manual or Tillotson Power Products LLC immediately for a replacement. Generator service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. - Page 10 If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. Before lifting the generator, ensure the lift rigging and supporting structure are in good condition, and are rated to lift such a load.
- Page 11 When working on or around the generator, always wear protective clothing, including ANSI approved safety gloves, safety eye goggles, and safety hat. Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer. Always follow and complete scheduled engine and generator maintenance.
- Page 12 Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials. • Keep the generator at least 3 feet (1 meter) away from buildings and other equipment during operation. • Do not enclose the generator in any structure. Keep flammable materials away from the generator.
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Page 13: Generator Components
GENERATOR COMPONENTS See next page for further explanations. - Page 14 Engine Key Positions: Off: Key should be in the OFF position when generator is not in use. Key may also be turned to the off position to stop the engine. Key should be in the ON positions while engine is running or prior to starting the engine with the remote or recoil starter.
- Page 15 DC Circuit Breaker: The DC circuit breaker automatically shuts off the DC battery charging circuit when the DC charging circuit is overloaded, when there is a problem with the battery or when the connections between the battery and the generator are improper. Oil Alert System: The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase.
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Page 16: Wattage Reference Chart
WATTAGE REFERENCE CHART Electric equipment, especially engines, produce strong current when being started. The table below offers references when you connect those installations to generator. Rated* Additional Surge Tool or Appliance (Running) Watts (Starting) Watts Essentials Light Bulb – 75 watt –... -
Page 17: Pre-Operation Check
PRE-OPERATION CHECKLIST 1. Connect the Battery Connect the positive wire to the positive terminal of the battery and the negative wire to the negative terminal of the battery. 2. Fill or Check the Engine Oil CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH A HIGH QUALITY SAE 10W-30 OR OTHER SUITABLE GRADE ENGINE OIL. - Page 18 Engine oil is a major factor affecting engine performance and service life. Non-detergent and 2-stroke engine oils will damage the engine and are not recommended. Always check the API SERVICE label on the oil container to be sure it includes the letter SJ. ...
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Page 19: Starting The Generator
STARTING THE GENEARATOR Gasoline Make sure that the AC circuit breaker is in the OFF position. The generator may be hard to start if a load is connected. Turn the fuel valve lever to the ON (vertical) position. ... -
Page 20: Stopping The Generator
Drain the fuel system completely of gasoline. You can do this by starting the engine with gasoline, closing the gasoline valve and running the engine until dry. Once dry, push the LPG converter button 2 times. Close the choke. ... - Page 21 EQUIPMENT SUCH AS COMPUTERS AND MEDICAL DEVICES WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. NEITHER TILLOTSON POWER PRODUCTS LLC NOR ITS AFFILIATES ARE RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY THE FAILURE TO USE AN APPROVED LINE CONDITIONER.
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Page 22: Maintenance
also foul the spark plug and make it difficult to start the engine. Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions. High altitude performance can be improved by specific modifications to the carburetor. If you always operate your generator at altitudes above 5,000 feet (1,500 meters), have your dealer perform this carburetor modification. - Page 23 Maintenance Schedule Remember that this schedule is based on the assumption that your machine will be used for its designed purpose. Sustained high-load or high-temperature operation, or use in unusually wet or dusty conditions, will require more frequent service. REGULAR SERVICE PERIOD (1) Every ITEM First...
- Page 24 Air Filter Service A dirty air filter will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air filter regularly. Service more frequently when operating the generator in extremely dusty areas. Unscrew the air filter cover clips, remove the air filter cover and remove the element. ...
- Page 25 Spark Plug Service To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. Remove spark plug cap. ...
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Page 26: Storage
• Cracked or broken parts • Damaged electrical wiring • Any other condition that may affect safe operation. If an engine problem occurs, have it checked by a qualified service technician before further use. Do not use damaged equipment. ... - Page 27 Prior to powering tools and equipment make sure the generator’s rated voltage, wattage and amperage capacity is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
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Page 28: Troubleshooting
If the generator does not start, follow the troubleshooting guidelines for the generator but do not attempt to repair the AGS connections unless you are a certified electrician. Contact the agent who installed the AGS the troubleshooting guidelines do not resolve the problem. TROUBLESHOOTING Note: Troubleshooting problems may have similar causes and solutions. -
Page 30: Model Specifications
Tillotson Power Products Model Guide Unit No. TPP-4500G-A TPP-4500DF-A TPP-7500G-A TPP-7500DF-A TPP-10000G-A Fuel Gasoline LP/Gas Gasoline LP/Gas Gasoline 4500 4500 7500 7500 10,000 Rated Peak Wattage Rated Wattage 3500 3500 6000 6000 7500 208 CC 208 CC 420 CC 420 CC...
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