ECR International H2OI60D Installation, Operation & Maintenance Manual

Indirect-fired water heaters with single/dual coil

Advertisement

Quick Links

MODELS
H
OI60D
2
H
O60E
2
H
O60DE
2
H
OI80D
2
H
OI80E
2
H
OI80DE
2
H
OI115D
2
H
OI115E
2
H
OI115DE
2
An ISO 9001-2008 Certified Company
 INDIRECT-FIRED WATER
HEATERS WITH DUAL COIL
 SOLAR HOT WATER STORAGE
TANK APPLICATIONS
 DUAL COIL INDIRECT FIRED
WATER HEATERS WITH OR
WITHOUT ELECTRIC BACKUP
 INDIRECT FIRED WATER
HEATERS SINGLE COIL WITH
ELECTRIC BACKUP
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
60, 80, 115 Gallon
D = Dual Coil
E = Electric Backup Element
Conforms to UL STD 174
Certifi ed to CAN/CSA STD C22.2 No. 110-94
Information and specifi cations outlined in this manual in effect at the time of
printing of this manual. ECR International reserves the right to discontinue, change
specifi cations or system design at any time without notice and without incurring
any obligation, whatsoever.
ECR International, Inc.
2201 Dwyer Avenue, Utica NY 13501
web site: www.ecrinternational.com
H
O
2
P/N# 615000056, Rev. B [08/2012]

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the H2OI60D and is the answer not in the manual?

Questions and answers

Summary of Contents for ECR International H2OI60D

  • Page 1 Certifi ed to CAN/CSA STD C22.2 No. 110-94 Information and specifi cations outlined in this manual in effect at the time of printing of this manual. ECR International reserves the right to discontinue, change specifi cations or system design at any time without notice and without incurring any obligation, whatsoever.
  • Page 2: Table Of Contents

    Table of Contents General Information & Safety Instructions ................2 Dimensions and Capacities ....................4 Pre-installation Considerations ....................6 III. Piping ..........................9 Hot Water Recirculation .....................14 Electrical ..........................15 Operation ..........................15 VI. Maintenance ........................19 VII. Troubleshooting ........................19 I. General Information IMpORTANT INFORMATION –...
  • Page 3 Heat transfer medium must be water or other non-toxic fluid having a toxicity rating or class of 1, as listed in clinical Toxicology of Commercial Products, latest edition. The pressure of the heat transfer medium must be limited to a maximum of 60 psig by a listed safety or relief valve. DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
  • Page 4: Dimensions And Capacities

    Table 1 - Dimensions and Capacities Top Coil Max. Approx. Storage Bottom Coil Dimensions Pipe Connec- Heating Working shipping Volume Heating Surface (Inches) tions Model Surface Pressure Gals. Sq. Ft. Sq. Ft. Dia. (psi) Lbs. Single Coil - No Electric Backup H2OI115 74.0 28.0...
  • Page 5 DuAl COIl uNITS ElECTRIC bACKup uNITS T+P VALVE TOP COIL SUPPLY TOP COIL RETURN COLD HOT WATER WATER IN BOTTOM SOLAR COIL SUPPLY BOTTOM SOLAR COIL RETURN DUAL COIL UNITS TOP COIL 3/8" ID THERMAL WELL 4" X 10" ELECTRICAL BOX 1/2"...
  • Page 6: Pre-Installation Considerations

    II. Pre-installation Considerations Inspect shipment carefully for signs of damage. All equipment is carefully inspected and packed. ECR’s responsibility ceases upon delivery of the water heater to the carrier in good condition. Any claims for damage or shortage, must be filed immediately against the carrier by the consignee. No claims for variances or shortages will be allowed by the Manufacturer, unless they are presented within sixty days after receipt of the equipment.
  • Page 7 Circulator Sizing. Refer to Table 2 for the minimum flow through the water heater coil and the pressure drop at minimum flow. Calculate the pressure drop across all piping and fittings connected to the water heater zone. Be sure to include all zone valves, check valves, and shut-off valves.
  • Page 8 Locating the water heater. The water heater should be located in an area where water leakage from the tank or connections will not result in damage to areas adjacent to the water heater or to lower floors of the structure. When such a location can not be avoided, a suit- able drain pan must be installed under the water heater, and the drain pan must be connected to a drain.
  • Page 9: Piping

    Water Quality Improper water quality will reduce the expected life of the water heater. Hard water, sediment, high or low Ph, and high levels of chlorides in the domestic water should be avoided. Sediment and hard water will eventually coat the heating coil inside the water heater and reduce the rate of hot water production and may, eventually cause a failure.
  • Page 10 Water boiler piping. See Figures 2 and 3. Determine where the boiler, the space heating, and the water heater connections should be made based on the type of piping system that is either in place, or is to be installed for a new hydronic system installation. See Figure 2, Boiler Water Piping with Zone Circulators, and Figure 3, Boiler Water Piping with Zone Valves.
  • Page 11 Figure 1 Domestic Water Piping Pipe Relief Valve Discharge to within 6" of floor, see Section III Notes. Figure 2 Typical Mixing Valve Install...
  • Page 12 Pipe Relief Valve Discharge to within 6" of floor, see Section III Notes. FIGURE 3 - BOILER WATER PIPING WITH ZONE CIRCULATORS Pipe Relief Valve Discharge to within 6" of floor, see Section III Notes. FIGURE 4 - BOILER WATER PIPING WITH ZONE VALVES...
  • Page 13 Pipe Relief Valve Discharge to within 6" of floor, see Section III Notes. FIGURE 5 FIGURE 6 Pipe Relief Valve Discharge to within 6" of floor, see Section III Notes. FIGURE 7...
  • Page 14: Hot Water Recirculation

    SOlAR pIpING Hot Water Can Scald! Water heated to temperature for Pipe Relief Valve Discharge to within clothes washing, dish washing and 6" of floor, see other sanitizing needs can scald and Section III Notes. cause permanent injury. Children, elderly, and infirm or FIGURE 8 physically handicapped persons are more likely to be permanently injured...
  • Page 15: Electrical

    IV. Electrical Install electric wiring and grounding in accordance with the National Electrical code and local regulations. All water heaters are supplied with a thermostat. Refer to wiring schematics for separate circulator wiring. Refer to wiring schematics for zone valve wiring. Reference should be made to the Installation Manual for the boiler as well.
  • Page 16 Argo offers a broad line of controls for water heating and multiple zone boiler heating applications. Please check out our web site at http://www.argoindustries.com for applications information and compre- hensive wiring diagrams. A typical wiring diagram is shown below. This is a multi-zone application using zone pumps with program- mable domestic hot water priority using our ARM-4P Panel.
  • Page 17 BOILER T-T BOILER T-T BOILER T-T...
  • Page 18 Ground unit per local code FIGURE 9 Solar Electric Tank Electric Connections Solar electric hot water heater includes 240 VAC thermostat and 3500 watt element. See Schematic Connect Electric Heating Element Before any electrical connections are made, verify water heater is full of water and valve in cold water supply line is open. Solar water heater is supplied with single electric heating element backup system.
  • Page 19: Maintenance

    VI. Maintenance The water heater is intended to provide many years of reliable service. Components, such as thermostats and relief valves, may be subject to failures that require service. Depending on the quality of the water supply, sediment and/or scale may coat the heating coil in the tank and reduce hot water recovery rate. Failure to use the correct procedures or parts can result in unsafe operation.
  • Page 20 180 deg. F Boiler Supply 180 deg. F Boiler Supply IbR Rating Condition IBR Rating Condition MODEL 30 and 40LOW Boiler flow = 14 gpm Boiler flow = 14 gpm Boiler flow = 14 gpm 1st HOUR CONTINUOUS 1st HOUR CONTINUOUS 1st HOUR CONTINUOUS...
  • Page 22 HYDRONIC BUFFER TANKS & SOLAR HOT WATER STORAGE TANKS By this Limited Warranty ECR International, Inc. (“ECR”) issues limited warranties from the date of original installation of the Hydronic Buffer Tank or Solar Hot Water Storage Tank (“Product”) to the person that purchased the new Product directly (a) from the ECR brand dealer;...
  • Page 23 HF60-BT-XX with coil 2240 42.0 26.5 HF80-BT-XX with coil 2443 52.0 26.5 ECR International, Inc. HF115-BT-XX with coil 2973 72.0 26.5 2201 Dwyer Avenue Utica, New York13504-4729 Ph: 315/797-1310 ** Buffer tanks can be fabricated with dual coils. Add $275.00 to the single coil list price Customer Service Fax: 315/724-9319 for a second coil.
  • Page 24 ECR International, Inc 2201 Dwyer Avenue, Utica NY 13504-4729 web site: www.ecrinternational.com...

Table of Contents