ECR International H2OI30 Installation, Operation & Maintenance Manual

Indirect-fired water heaters

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MODELS
H
OI30
2
H
OI40
2
H
OI40L
2
H
OI50
2
H
OI60
2
H
OI60L
2
H
OI80
2
H
OI80C
2
H
OI80HO
2
H
OI80HOC
2
H
OI115
2
H
OI115C
2
H
OI115HO
2
H
OI115HOC
2
An ISO 9001-2008 Certified Company
H
INDIRECT-FIRED

WATER HEATERS

INSTALLATION, OPERATION &
MAINTENANCE MANUAL
FOR SINGLE WATER HEATER INSTALLATIONS
Conforms to UL STD 174
Certified to CAN/CSA STD C22.2 No. 110-94
Information and specifications outlined in this manual in effect at the time of
printing of this manual. ECR International reserves the right to discontinue, change
specifications or system design at any time without notice and without incurring
any obligation, whatsoever.
ECR International, Inc.
2201 Dwyer Avenue, Utica NY 13501
web site: www.ecrinternational.com
O
2
P/N# 615000054, Rev. B [10/2011]

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Summary of Contents for ECR International H2OI30

  • Page 1: Water Heaters

    Certified to CAN/CSA STD C22.2 No. 110-94 Information and specifications outlined in this manual in effect at the time of printing of this manual. ECR International reserves the right to discontinue, change specifications or system design at any time without notice and without incurring any obligation, whatsoever.
  • Page 2: Table Of Contents

    Table of Contents General Information & Safety Instructions ................2 Pre-installation Considerations ....................4 III. Piping ..........................9 Electrical ..........................13 Operation ..........................13 VI. Maintenance ........................16 VII. Troubleshooting ........................16 I. General Information IMPORTANT INFORMATION – READ CAREFULLY NOTE: Equipment shall be installed in accordance with those installation regulations required in the area where the installation is to be made.
  • Page 3: Important Safety Instructions

    DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. If you smell gas vapors, DO NOT try to operate any appliance - DO NOT touch any electrical switch or use any phone in the building.
  • Page 4: Pre-Installation Considerations

    II. Pre-installation Considerations Inspect shipment carefully for signs of damage. All equipment is carefully inspected and packed. ECR’s responsibility ceases upon delivery of the water heater to the carrier in good condition. Any claims for damage or shortage, must be filed immediately against the carrier by the consignee. No claims for variances or shortages will be allowed by the Manufacturer, unless they are presented within sixty days after receipt of the equipment.
  • Page 5 TABLE 1 Dimensions and Capacities HONEYWELL 4080B THERMOSTAT DRAIN VALVE Coil Max. Approx. Storage Dimensions Heating Piping Connections Working shipping Volume (Inches) Surface Pressure Model Cold/Hot Heat Source Gals. Sq. Ft. Dia. (psi) Lbs. In/Out Supply/Return H20I30 32.0 22.5 H2OI40 42.0 22.5 H2OI40L...
  • Page 6 Table 2 - Ratings Min. Boiler Boiler Water Max. First Continuous Pressure Drop Output Flow Hour Rating Rating Through Coil Needed Through Model Coil Gal/Hr. @ Gal/Hr @ (BTU/Hr) Gal/Min (Ft. Water) 140F 115F 140F 115F H20I30 116,200 10.0 H2OI40 124,500 10.0 H2OI40L...
  • Page 7 Circulator Sizing. Refer to Table 2 for the minimum flow through the water heater coil and the pressure drop at minimum flow. Calculate the pressure drop across all piping and fittings connected to the water heater zone. Be sure to include all zone valves, check valves, and shut-off valves.
  • Page 8 Locating the water heater. Water heater should be located in an area where water leakage from the tank or connections will not result in damage to areas adjacent to the water heater or to lower floors of the structure. When such a location can not be avoided, a suitable drain pan must be installed under the water heater, and the drain pan must be connected to a drain.
  • Page 9: Piping

    Water Quality Improper water quality will reduce the expected life of the water heater. Hard water, sediment, high or low Ph, and high levels of chlorides in the domestic water should be avoided. Sediment and hard water will eventually coat the heating coil inside the water heater and reduce the rate of hot water production and may, eventually cause a failure.
  • Page 10 Water boiler piping. See Figures 2 and 3. Determine where the boiler, the space heating, and the water heater connections should be made based on the type of piping system that is either in place, or is to be installed for a new hydronic system installation. See Figure 2, Boiler Water Piping with Zone Circulators, and Figure 3, Boiler Water Piping with Zone Valves.
  • Page 11: Domestic Water Piping

    Figure 1 Domestic Water Piping Pipe Relief Valve Discharge to within 6" of floor, see Section III Notes. Figure 2 Typical Mixing Valve Install...
  • Page 12: Hot Water Can Scald

    Pipe Relief Valve Discharge to within 6" of floor, see Section III Notes. Hot Water Can Scald! Water heated to temperature for clothes washing, dish washing and other sanitizing needs can scald and cause permanent injury. Children, elderly, and infirm or FIGURE 3 - BOILER WATER PIPING WITH ZONE CIRCULATORS physically handicapped persons are more likely to be permanently injured...
  • Page 13: Electrical

    IV. Electrical Install electric wiring and grounding in accordance with the National Electrical code and local regulations. All water heaters are supplied with a thermostat. Refer to wiring schematics for separate circulator wiring. Refer to wiring schematics for zone valve wiring. Reference should be made to the Installation Manual for the boiler as well.
  • Page 14 Argo offers a broad line of controls for water heating and multiple zone boiler heating applications. Please check out our web site at http://www.argoindustries.com for applications information and compre- hensive wiring diagrams. A typical wiring diagram is shown below. This is a multi-zone application using zone pumps with program- mable domestic hot water priority using our ARM-4P Panel.
  • Page 15 BOILER T-T BOILER T-T BOILER T-T...
  • Page 16: Maintenance

    VI. Maintenance The water heater is intended to provide many years of reliable service. Components, such as thermostats and relief valves, may be subject to failures that require service. Depending on the quality of the water supply, sediment and/or scale may coat the heating coil in the tank and reduce hot water recovery rate. Failure to use the correct procedures or parts can result in unsafe operation.
  • Page 17 180 deg. F Boiler Supply 180 deg. F Boiler Supply IBR Rating Condition IBR Rating Condition MODEL 30 and 40LOW Boiler flow = 14 gpm Boiler flow = 14 gpm Boiler flow = 14 gpm 1st HOUR CONTINUOUS 1st HOUR CONTINUOUS 1st HOUR CONTINUOUS...
  • Page 19 HF80-BT-XX with coil 2443 52.0 26.5 HF115-BT-XX with coil 2973 72.0 26.5 ** Buffer tanks can be fabricated with dual coils. Add $275.00 to the single coil list price for a second coil. REPLACEMENT PARTS Part Part No. Description List Price T+P Relief Valve TP-3 150 psi / 210deg.
  • Page 20: Limited Warranty

    LIMITED WARRANTY INDIRECT WATER HEATERS & STORAGE TANKS By this Limited Warranty ECR International, Inc. (“ECR”) issues limited warranties from the date of original installation of the H O Indirect Water Heater or Storage Tank (“Product”) to the person that purchased the new Product directly (a) from the ECR brand dealer; or (b) in the case of a newly constructed home, from the contractor who purchased such new Product directly from an ECR brand dealer or wholesaler for installation and use in the newly constructed home (such person in either case referred to hereinafter as the “Original Purchaser”), subject to the terms and...
  • Page 21 ECR’s procedure currently in force for handling returned goods for the purpose of inspection or determining the cause of failure. ECR will furnish the new part(s) to an authorized ECR distributor who, in turn, will furnish the part(s) to the heating contractor who installed the Product. ECR International, Inc. 2201 Dwyer Avenue Utica, New York13504-4729...
  • Page 22 NOTES...
  • Page 23 NOTES...
  • Page 24 ECR International, Inc 2201 Dwyer Avenue, Utica NY 13504-4729 web site: www.ecrinternational.com...

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