BiGDUG Van Racking Manual To Assembly & Usage

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If in doubt please
contact your
supplier
Please read
If in doubt please
If in doubt please
Information
If in doubt please
these instructions
contact your
contact your
contact your
supplier
If in doubt, contact the supplier
supplier
supplier
Inspect all packages
Read this Guide thoroughly before
Please read
for damage and check
Please read
Please read
these instructions
commencing assembly & retain for
that all the components ordered
these instructions
these instructions
are included
future reference
Inspect all packages
Before commencing assembly,
Inspect all packages
Inspect all packages
Assembly should be undertaken
for damage and check
for damage and check
by at least 2 competent persons
for damage and check
unpack carefully & check that all
that all the components ordered
that all the components ordered
that all the components ordered
components ordered are included
are included
are included
are included
Caution!
During assembly
Tools – 2 x 10mm spanners, Tape
Tools required
Assembly should be undertaken
Assembly should be undertaken
Assembly should be undertaken
measure, Drill, Drill bits, Screw driver,
by at least 2 competent persons
by at least 2 competent persons
by at least 2 competent persons
Rubber mallet
Take care when
handling heavy objects
If in doubt please
Always build from
We recommend
Tools required
contact your
Tools required
Tools required
this product is
the bottom up
supplier
xed to the oor
Wear appropriate
Caution!
Caution!
Caution!
Caution
clothing, protective
Please read
Please refer
During assembly
During assembly
During assembly
We recommend
We recommend
gloves and footwear
We recommend
these instructions
to the loading
this product is
During assembly, ensure to:
this product is
are recommended
this product is
chart supplied
xed to the oor
xed to the oor
xed to the oor
for details
Build on a suitable
Take care during assembly & in use,
level oor surface
Take care when
Inspect all packages
Take care when
Take care when
Please refer
for damage and check
handling heavy objects
handling heavy objects
handling heavy objects
particularly when lifting or stretching
Please refer
Please refer
to the loading
that all the components ordered
to the loading
to the loading
& when using tools
chart supplied
are included
chart supplied
chart supplied
for details
for details
for details
Allow adequate
Wear appropriate safety clothing
working space
Wear appropriate
Wear appropriate
Wear appropriate
If in doubt please
Assembly should be undertaken
– protective gloves, eye protection
and be aware of others
clothing, protective
clothing, protective
clothing, protective
contact your
by at least 2 competent persons
working around you
gloves and footwear
gloves and footwear
gloves and footwear
supplier
& footwear
are recommended
are recommended
are recommended
Dispose of packaging
Build on a suitable
Build on a suitable
Build on a suitable
Dispose of packaging
materials responsibly
level oor surface
Please read
Tools required
level oor surface
level oor surface
materials responsibly
these instructions
Prior to drilling, so as not to cut or
Caution!
Ensure that maximum
Allow adequate
During assembly
Allow adequate
Allow adequate
Inspect all packages
puncture fuel tanks, fuel lines, brake
load carrying capacities
We recommend
working space
working space
working space
for damage and check
are not exceeded
lines, electric wires, etc. Check
this product is
and be aware of others
and be aware of others
and be aware of others
that all the components ordered
working around you
xed to the oor
working around you
behind or underneath drilling
working around you
are included
mounting locations.
Take care when
Dispose of packaging
handling heavy objects
Dispose of packaging
Dispose of packaging
Please refer
Assembly should be undertaken
materials responsibly
All floor mounting bolts near the
materials responsibly
Caution!
materials responsibly
to the loading
by at least 2 competent persons
During assembly
fuel tank area should be installed
chart supplied
for details
from the underside of the vehicle,
Wear appropriate
to guard against the fuel tank being
Ensure that maximum
Ensure that maximum
Ensure that maximum
clothing, protective
Tools required
load carrying capacities
punctured in the event of a collision.
load carrying capacities
load carrying capacities
gloves and footwear
Take care when
are not exceeded
are not exceeded
are not exceeded
are recommended
This would mean NOT using Blind
handling heavy objects
Fasteners in this area.
Build on a suitable
level oor surface
We recommend
Warning
Warning
Wear appropriate
this product is
clothing, protective
xed to the oor
Rules for the safe use of shelving:
gloves and footwear
Allow adequate
are recommended
working space
Warning
Ensure these instructions are retained
Please refer
and be aware of others
Build on a suitable
Never climb on the structure
to the loading
working around you
level oor surface
for reference & that users are aware of
chart supplied
the rules for safe use
for details
Dispose of packaging
materials responsibly
Never climb on the structure
NEVER CLIMB ON THE STRUCTURE
Allow adequate
Do no lean ladders,
OR STAND ON THE RACKING
working space
steps or other
and be aware of others
objects against the shelving
working around you
Ensure that maximum
WE ONLY RECOMMEND THAT VAN
Warning
load carrying capacities
Do no lean ladders,
Always use safety
RACKING BE FITTED TO VEHICLES
are not exceeded
Dispose of packaging
steps or other
steps to reach high
materials responsibly
FITTED WITH FULL BULKHEADS
objects against the shelving
shelves
Warning
ONLY BUILD RACKING FROM THE
Never climb on the structure
Always use safety
Load heavy items
steps to reach high
Ensure that maximum
BOTTOM UP
on the lower shelves
shelves
load carrying capacities
are not exceeded
Never climb on the structure
Do no lean ladders,
Load heavy items
steps or other
on the lower shelves
This product is designed for
hand loading only
objects against the shelving
Always use safety
Do no lean ladders,
This product is designed for
steps to reach high
steps or other
Do not use in damp
hand loading only
shelves
objects against the shelving
or wet environments
Always use safety
Load heavy items
steps to reach high
Do not use in damp
on the lower shelves
shelves
or wet environments
Load heavy items
Shelving is safe when used responsibly. If in doubt, contact your supplier
This product is designed for
on the lower shelves
hand loading only
Guide to Assembly & Usage
Van Racking
Caution!
During assembly
Take care when
Caution!
Caution!
Caution!
handling heavy objects
During assembly
During assembly
During assembly
Wear appropriate
Take care when
Take care when
Take care when
clothing, protective
handling heavy objects
handling heavy objects
handling heavy objects
gloves and footwear
are recommended
Build on a suitable
Wear appropriate
Wear appropriate
level oor surface
Wear appropriate
clothing, protective
clothing, protective
clothing, protective
gloves and footwear
gloves and footwear
gloves and footwear
are recommended
are recommended
are recommended
Warning
Allow adequate
Build on a suitable
Build on a suitable
Build on a suitable
working space
level oor surface
level oor surface
level oor surface
and be aware of others
working around you
Never climb on the structure
Caution!
Dispose of packaging
Allow adequate
Allow adequate
Allow adequate
During assembly
materials responsibly
working space
working space
working space
and be aware of others
and be aware of others
and be aware of others
working around you
working around you
working around you
Do no lean ladders,
Warning
Warning
Warning
Take care when
Ensure that maximum
steps or other
Dispose of packaging
Dispose of packaging
Dispose of packaging
handling heavy objects
load carrying capacities
objects against the shelving
materials responsibly
materials responsibly
materials responsibly
are not exceeded
Always use safety
steps to reach high
Never climb on the structure
Never climb on the structure
Never climb on the structure
Wear appropriate
Ensure that maximum
shelves
Ensure that maximum
Ensure that maximum
clothing, protective
load carrying capacities
load carrying capacities
load carrying capacities
gloves and footwear
are not exceeded
are not exceeded
are not exceeded
are recommended
Load heavy items
Build on a suitable
on the lower shelves
Caution!
Do no lean ladders,
Do no lean ladders,
Do no lean ladders,
level oor surface
During assembly
steps or other
steps or other
steps or other
objects against the shelving
objects against the shelving
objects against the shelving
This product is designed for
Always use safety
Always use safety
Always use safety
Allow adequate
hand loading only
Take care when
steps to reach high
steps to reach high
steps to reach high
working space
handling heavy objects
shelves
shelves
shelves
and be aware of others
working around you
Warning
Do not use in damp
Load heavy items
Load heavy items
Load heavy items
or wet environments
CONTENTS
Dispose of packaging
Wear appropriate
on the lower shelves
on the lower shelves
on the lower shelves
materials responsibly
clothing, protective
gloves and footwear
are recommended
Never climb on the structure
Build on a suitable
This product is designed for
This product is designed for
This product is designed for
Ensure that maximum
Warning
hand loading only
level oor surface
hand loading only
hand loading only
load carrying capacities
are not exceeded
Do no lean ladders,
Do not use in damp
Do not use in damp
Do not use in damp
Allow adequate
steps or other
or wet environments
or wet environments
or wet environments
working space
Never climb on the structure
objects against the shelving
and be aware of others
working around you
Always use safety
steps to reach high
Dispose of packaging
shelves
materials responsibly
Do no lean ladders,
steps or other
objects against the shelving
Load heavy items
on the lower shelves
Ensure that maximum
Always use safety
load carrying capacities
steps to reach high
are not exceeded
shelves
This product is designed for
hand loading only
Load heavy items
on the lower shelves
Do not use in damp
or wet environments
This product is designed for
hand loading only
Do not use in damp
or wet environments
Fitting Van Racking
into Vehicle
Warning
Never climb on the structure
Warning
Warning
Warning
Never climb on the structure
Do no lean ladders,
Never climb on the structure
Never climb on the structure
steps or other
objects against the shelving
Always use safety
Do no lean ladders,
steps to reach high
Do no lean ladders,
Do no lean ladders,
steps or other
shelves
steps or other
steps or other
objects against the shelving
objects against the shelving
objects against the shelving
Load heavy items
Always use safety
Always use safety
Always use safety
on the lower shelves
steps to reach high
steps to reach high
steps to reach high
shelves
shelves
shelves
Warning
Load heavy items
This product is designed for
Load heavy items
Load heavy items
on the lower shelves
hand loading only
on the lower shelves
on the lower shelves
Never climb on the structure
Do not use in damp
This product is designed for
This product is designed for
This product is designed for
or wet environments
hand loading only
hand loading only
hand loading only
Do not use in damp
Do no lean ladders,
Do not use in damp
Do not use in damp
steps or other
or wet environments
or wet environments
or wet environments
objects against the shelving
Always use safety
Warning
steps to reach high
shelves
Load heavy items
Never climb on the structure
on the lower shelves
This product is designed for
Do no lean ladders,
hand loading only
steps or other
objects against the shelving
Always use safety
Do not use in damp
steps to reach high
or wet environments
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
VR: 12/11
Page(s)
Code
2
VRSPD92
3
VRSD92
4
VRDD92
5
VRTC92
6
VRPB92
6
VRKP9
7-8
1

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Summary of Contents for BiGDUG Van Racking

  • Page 1 Always use safety Do no lean ladders, ging This product is designed for steps to reach high tive steps or other Fitting Van Racking Do not use in damp imum sibly hand loading only shelves wear objects against the shelving...
  • Page 2 Assembly - Split Level Divided Shelf SPLIT LEVEL DIVIDED SHELF COMPONENTS Component Quantity Code Divided Base VRDB92 Shallow Front Plate VRSD9 Deep Front Plate VRDD9 Split Dividers VRSPDV2 If you have any missing components please take note of the part name and code and contact your supplier Warning Always start with the lowest shelf &...
  • Page 3 Assembly - Shallow Divided Shelf SHALLOW DIVIDED SHELF COMPONENTS Component Quantity Code Divided Base VRDB92 Shallow Front Plate VRSD9 Shallow Dividers VRSDV2 If you have any missing components please take note of the part name and code and contact your supplier Repeat with 2nd Shallow Front Plate Position Shallow Front Plate to required Slide Divided Base on top of Front Plates...
  • Page 4 Assembly - Deep Divided Shelf DEEP DIVIDED SHELF COMPONENTS Component Quantity Code Divided Base VRDB92 Deep Front Plate VRDD9 Deep Dividers VRDDV2 If you have any missing components please take note of the part name and code and contact your supplier Position Front Plate to required height Slide Divided Base on top of Front Repeat with 2nd Front Plate...
  • Page 5 Assembly - Tool Case Shelf TOOL CASE SHELF COMPONENTS Component Quantity Code Shelf VRT92 Divider VRTCD2 M6 Nut VRNUT M6 Bolt VRBOLT M6 Washer VRWASHER If you have any missing components please take note of the part name and code and contact your supplier To stop shelf from rising bend tabs on Position shelf to required height Tap Down with mallet...
  • Page 6 Assembly - Parts Bins Shelf PARTS BIN SHELF COMPONENTS Component Quantity Code Parts Bin Shelf VRPB526 Parts Bin B52B If you have any missing components please take note of the part name and code and contact your supplier Position shelf with the turned up lip Tap Down with mallet To stop shelf from rising bend tabs on forward to required height &...
  • Page 7 Refit the ply lining Slide the racking unit(s) against the side wall & fix to the brackets (you may need to drill suitable holes in the van racking frame to match the two. VR: 12/11...
  • Page 8 Assembly - Fitting Van Racking into Vehicle When fitting more than one unit in a run, If fixing to the floor is also required mark Caution Warning Caution! then connect the two frames through fixing locations through the base of the...

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