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Assembly & Usage Guide
CONTENTS
BiG200 + BiG340 Shelving
BiG400 + BiG800 Racking
BiG400 T Bar Workbenches
BiG400 + BiG800 Workbenches
BiG400 Mobile Workbenches
BiG400 T Bar Workstations
BiG400 2 Shelf Workstations
BiG400 Louvre Panel Workstations
Garage Space Saver
Please read all guidelines and assembly instructions before attempting to build products.
DO NOT mix components from different
series as this will result in excessively loose
or tight connections. If in doubt, check the
component steel thicknesses by using the
table to the right:
SERIES
IMPORTANT!
PAGES
2-4
CLICK HERE
5-7
CLICK HERE
8-9
CLICK HERE
10-11
CLICK HERE
12-13
CLICK HERE
14-16
CLICK HERE
17-19
CLICK HERE
20-22
CLICK HERE
23-25
CLICK HERE
Post & Beam
Series
Steel Thickness
BiG200
BiG340
BiG400
BiG800
1.5mm
2mm
1.5mm
2mm
JULY/14
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Summary of Contents for BiGDUG BiG Series
- Page 1 SERIES Assembly & Usage Guide CONTENTS PAGES BiG200 + BiG340 Shelving CLICK HERE BiG400 + BiG800 Racking CLICK HERE BiG400 T Bar Workbenches CLICK HERE 10-11 BiG400 + BiG800 Workbenches CLICK HERE 12-13 BiG400 Mobile Workbenches CLICK HERE 14-16 BiG400 T Bar Workstations CLICK HERE 17-19 BiG400 2 Shelf Workstations...
- Page 2 BiG200/BiG340 Pages 2-4 BACK TO INDEX Guide to Assembly & Usage Warning Caution! If in doubt please During assembly BiG200/BiG340 contact your supplier Take care when Never climb on the structure Please read Warning Caution! If in doubt please handling heavy objects Warning these instructions Caution!
- Page 3 BiG200/BiG340 Pages 2-4 BACK TO INDEX Assembly - BiG200/BiG340 Tap beam with a rubber mallet to Select two posts and push on plastic Repeat steps 1 and 2 until you have ensure the end studs are fully located feet to the bases. Insert a short side created a ‘ladder style frame’...
- Page 4 BACK TO INDEX BiG200/BiG340 Pages 2-4 Shelf Spacings - Euro Container Shelving Kits Applicable for Product Code: UZK39320 Applicable for Product Codes: UZK315415, UZK39349, Applicable for Product Codes: UZK6968, UZK612612 UZK312412 Beam Beam 3 Spacings 6 Spacings Beam Beam 3 Spacings Beam Beam 11 Spacings...
- Page 5 BiG400/BiG800 Pages 5-7 BACK TO INDEX Guide to Assembly & Usage BiG400/BiG800 Warning Caution! Warning Caution! Warning Caution! Warning If in doubt please Caution! If in doubt please Warning If in doubt please Caution! If in doubt please Warning If in doubt please Caution! Information If in doubt please...
- Page 6 BiG400/BiG800 Pages 5-7 BACK TO INDEX Assembly - BiG400/BiG800 Select two uprights and push on Tap beam with a plastic feet to the bases. Insert a rubber mallet to ensure short side beam into the keyholes at the end studs are fully Repeat steps 1 and 2 the lowest shelf level required.
- Page 7 BACK TO INDEX BiG400/BiG800 Pages 5-7 Assembly - BiG400/BiG800 For tall or narrow shelving we Optional steel feet are also available Position the racking and add shims recommend wall fixing where possible. with levelling shims. Simply bolt each under feet to level if needed. Feet can Use Wall Ties towards the top of each also be bolted to the floor using 70mm foot to the bottom hole in the upright...
- Page 8 BiG400 T Bar Workbench Pages 8-9 BACK TO INDEX Guide to Assembly & Usage BiG400 T Bar Workbench Warning Caution! If in doubt please Warning Caution! If in doubt please During assembly Warning Caution! contact your If in doubt please During assembly Warning Caution!
- Page 9 BACK TO INDEX BiG400 T Bar Workbench Pages 8-9 Assembly - BiG400 T Bar Workbench Select two posts and push on plastic Tap beam with a rubber mallet to feet to the bases. Insert a short side ensure the end studs are fully located beam into the keyholes at the lowest in the bottom of the keyholes...
- Page 10 BiG400/BiG800 Workbench Pages 10-11 BACK TO INDEX Guide to Assembly & Usage BiG400/BiG800 Workbench Warning Caution! If in doubt please Warning Caution! If in doubt please During assembly Warning Caution! contact your If in doubt please During assembly Warning Caution! If in doubt please contact your During assembly...
- Page 11 BACK TO INDEX BiG400/BiG800 Workbench Pages 10-11 Assembly - BiG400/BiG800 Workbench Tap beam with a rubber mallet to Select two posts and push on plastic feet to the bases. Insert a short side ensure the end studs are fully located beam into the keyholes at the lowest in the bottom of the keyholes.
- Page 12 BiG400 Mobile Workbench Pages 12-13 BACK TO INDEX Guide to Assembly & Usage Warning Caution! If in doubt please Warning Caution! If in doubt please During assembly Warning Caution! contact your If in doubt please BiG400 Mobile Workbench Warning During assembly Caution! contact your If in doubt please...
- Page 13 BACK TO INDEX BiG400 Mobile Workbench Pages 12-13 Assembly - BiG400 Mobile Workbench Tap beam with a rubber mallet to Select two posts and leaving the ensure the end studs are fully located lowest 2 keyholes clear, insert a short in the bottom of the keyholes side beam in the next 2 keyholes up...
- Page 14 BiG400 T Bar Workstation Pages 14-16 BACK TO INDEX Guide to Assembly & Usage BiG400 T Bar Workstation Warning Caution! Warning Caution! Warning Caution! Warning If in doubt please Caution! If in doubt please Warning If in doubt please Caution! If in doubt please Warning If in doubt please...
- Page 15 BiG400 T Bar Workstation Pages 14-16 BACK TO INDEX Assembly - BiG400 T Bar Workstation Push a plastic foot onto the base of Create one end frame by joining a Take the centre foot rest all 6 uprights 1677mm long and 915mm locate onto the centre studs on the long upright...
- Page 16 BACK TO INDEX BiG400 T Bar Workstation Pages 14-16 Assembly - BiG400 T Bar Workstation Loading information BiG400 T Bar Workstation These load charts relate to workstations with the following specifications: Maximum post height = 1677 mm Single benches and multiple linked benches with a minimum of 2 levels per bay Similar distances (height) between levels Benches are positioned on a level floor For any other layouts, please refer to your supplier for detailed loading capacities...
- Page 17 BiG400 Workstation Pages 17-19 BACK TO INDEX Guide to Assembly & Usage BiG400 Workstation Warning Caution! Warning Caution! Warning Caution! Warning If in doubt please Caution! If in doubt please Warning If in doubt please Caution! If in doubt please Warning If in doubt please Caution!
- Page 18 BiG400 Workstation Pages 17-19 BACK TO INDEX Assembly - BiG400 Workstation Push a plastic foot onto the base of Take 2 front & back beams and insert Create one end frame by all 6 uprights each into the keyholes on one frame at joining a 1677mm long the bottom.
- Page 19 BACK TO INDEX BiG400 Workstation Pages 17-19 Assembly - BiG400 Workstation Loading information BiG400 Workstation These load charts relate to workstations with the following specifications: Maximum post height = 1677 mm Single benches and multiple linked benches with a minimum of 2 levels per bay Similar distances (height) between levels Benches are positioned on a level floor For any other layouts, please refer to your supplier for detailed loading capacities...
- Page 20 BiG400 Louvre Panel Workstation Pages 20-22 BACK TO INDEX Guide to Assembly & Usage BiG400 Louvre Panel Workstation Warning Caution! Warning Caution! Warning Caution! Warning If in doubt please Caution! If in doubt please Warning If in doubt please Caution! If in doubt please Warning If in doubt please...
- Page 21 BiG400 Louvre Panel Workstation Pages 20-22 BACK TO INDEX Assembly - BiG400 Louvre Panel Workstation Assembly - BiG400 Louvre Panel Workstation Push a plastic foot onto the base of Take the centre foot rest and locate Create one end frame by joining a all 6 uprights onto the centre studs on the lower 1555mm long...
- Page 22 BACK TO INDEX BiG400 Louvre Panel Workstation Pages 20-22 Assembly - BiG400 Louvre Panel Workstation Complete the fitting of the panels by With the louvre panels in position, When fitted correctly, the support beam rotate the support beam back over fixing the base of each panel to the should sit slightly higher as below, to the top of the panels to hold them...
- Page 23 Garage Space Saver Pages 23-25 BACK TO INDEX Guide to Assembly & Usage Garage Space Saver Warning Caution! If in doubt please Warning Caution! If in doubt please During assembly Warning Caution! contact your If in doubt please During assembly Warning Caution! contact your...
- Page 24 Garage Space Saver Pages 23-25 BACK TO INDEX Assembly - Garage Space Saver Secure the metal feet to the uprights with 2x round headed bolts, fitting the nuts and washers to the inside Fit the metal Measure the feet to the height of your bottom of the bonnet...
- Page 25 BACK TO INDEX Garage Space Saver Pages 23-25 Assembly - Garage Space Saver If not level then Slide the racking against fit shims under the wall and check that the corresponding feet racking is level ensuring that Fit the wall tie all beams have been tapped inserting the lugs down all the way in...
- Page 26 SERIES BACK TO INDEX...
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