Related Manuals for Entron EN6001
Summary of Contents for Entron EN6001
- Page 1 Entron Controls, LLC. 1402 S. Batesville Road Greer, SC 29650 Phone: 864.416.0190 fax: 864.416.0195 www.EntronControls.com 700230 Rev 2.2...
- Page 2 #1 and #5 for a complete description. Observe the WARNING, DANGER, and CAUTION labels affixed to control to maintain safe operation. ENTRON Controls, LLC. and its affiliates are not re- sponsible for any harm caused by non-compliance of instructions associated with the aforemen- tioned labels or signal words to follow.
- Page 3 My Control Information Filling out the following information (and keeping it readily available) may allow for future technical service of equipment to be conducted more efficiently: Model #: EN6001 Serial #: OEM/Distributer: Contact #: Purchase Date: Hardware Connections P1—2, Foot Switch #1 P1—3, Foot Switch #2...
- Page 4 Weld Schedule Worksheet Filling out the following information (and keeping it readily available) may allow for future technical service of equipment to be conducted more efficiently. Please duplicate and complete this page for each utilized schedule: SCHEDULE #: Squeeze Delay: cycles Squeeze: cycles...
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Page 5: Table Of Contents
Table of Contents Functions ………………………..............Specifications ……….……………………………………………………... Wiring Diagrams .............………………………. Menu Navigation ..................Saving Weld Schedules ……..……………………………………………….. Loading Weld Schedules ……..……………………………………………….. Updating Firmware ………………………………………………………………. User Connections ………………………………………………………………. Weld Timing Cycles .…………………………….………………………… Programming Parameters List .………………………………….…………… I/O Map ……………………………………………………………………….. Error List ……………………………………………………………………….. -
Page 6: Functions
Functions Constant current regulation • Primary or Secondary feedback • Current Monitoring with high, low, and pre-limits • Up to 64 programs (internal or external selection) • On Timer Membrane Keyboard with backlit 128x64 (8 lines) LCD graphic display • Six (6) inputs and four (4) outputs with output protection on CPU •... -
Page 7: Specifications
Specifications Environmental Conditions: Operating Temperature 0°C to 60°C Storage/Transport Temperature -25°C to 70°C Air pressure 0 to 2000m above sea level Humidity no dew point excursion allowed Enclosure Ratings NEMA 1 and NEMA 12 Electronics Ratings: CPU operating voltage (without I/O) 24 VDC +5% at 220 mA Rated current (without I/O) at 24V SV1-SV3:... -
Page 8: Wiring Diagrams
Wiring and Connectivity 700230 Rev 2.2... -
Page 9: Menu Navigation
Menu Navigation Status Page List (Default) Main Menu Schedule Select 1. Use Schedule 2. Edit Schedule 3. Copy Schedule 4. Reset Error 5. Edit counter 6. About Setup Menu 700230 Rev 2.2... -
Page 10: Saving Weld Schedules
Saving Weld Schedules Step 1: Insert a formatted USB drive into USB port on the control panel Step 2: From the ‘Setup Menu’ (see Menu Navigation for de- tails) select “Utility”. Step 3: Select “Backup data” Step 4: Rename file (desired) using Step 5: Set “Confirm”... -
Page 11: Loading Weld Schedules
“DONE!!!” appears in the top left corner of the title bar. *Note: The backup file must be on the root directory of the USB drive. And the filename must be EN6001 .EN6 to EN6001 .EN6 700230 Rev 2.2... -
Page 12: Updating Firmware
Updating Firmware Step 1: Ensure the control is completely powered down. Step 2: Insert USB drive with EN6001 firmware file into USB port on the control panel. Step 3: Press and hold Step 4: Power on the control. Once the Bootloader Menu (shown right) appears, release Step 5: Select “Refresh firmware”... -
Page 13: User Connections
User Connections (DC) Port Designation Switch P1—1 Foot Switch Common 24VDC P1—2 Foot Switch #1 N.O. P1—3 Foot Switch #2 N.O. P1—4 Emergency Stop N.C. P1—5 No Weld Signal N.C. P1—6 Programmable Input #1 N.O. P1—7 Programmable Input #2 N.O. P1—8 Programmable Input #3 N.O. - Page 14 User Connections User Connections (AC option) Port Designation Switch TS1 - SV1 Solenoid Valve #1 AC Analog TS1 - SV2 Solenoid Valve #1 Common 0VAC TS1 - SV3 Solenoid Valve #2 AC Analog TS1 - SV4 Solenoid Valve #2 Common 0VAC TS1 - SV5 Solenoid Valve #3...
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Page 15: Weld Timing Cycles
Weld Timing Cycle ~50% Phase Shift Pressure Curve Weld 2 Hold Squeeze Weld 2 Cool 2 Cool 2 (2 cycles) (2 cycles) (3 cycles) (2 cycles) (1 cycle) Sequence Sequence First Impulse Second Impulse Initiation Termination PARAMETER SETTING Squeeze Delay 0 cycles Squeeze 3 cycles... -
Page 16: Programming Parameters List
Parameter List Main Menu Sub Menu Parameter Input Range Description 1. Use Schedule Schedule [0-63] Default = 0 2. Edit Schedule Default = 0 Advance [0-99] cycles This option only appears when ‘air-over-oil’ configuration is selected. Default = 0 This option only appears when ‘air-over-oil’ configuration is Intensify [0-99] cycles selected. - Page 17 Parameter List Main Menu (continued) Sub Menu Parameter Input Range Description 2. Edit Schedule (continued) Default = 0 The number of additional cycles between 'Weld 1' and 'Weld Slope [0-99] cycles 2' in order to transition between the two gradually. A larger 'Weld 1' will result in a downslope;...
- Page 18 Parameter List Main Menu (continued) Sub Menu Parameter Input Range Description 2. Edit Schedule (continued) Non-repeat – Control can be initiated for only one sequence/ schedule even if initiation remains closed. Repeat – Sequences/ schedules will continue if initiation re- Non-Repeat mains closed.
- Page 19 Parameter List Setup Menu Sub Menu Parameter Input Range Description 1. Config Spot – Standard squeeze, weld, hold and off sequence. Seam1 – When FS1 or FS2 input is toggled, control will run Spot 'schedule' from 'Squeeze Delay' through 'Cool 2'. If FS1 or Weld Mode Seam1 FS2 input is held, control will repeat 'Weld 2' and 'Cool 2'.
- Page 20 Parameter List Setup Menu (continued) Sub Menu Parameter Input Range Description 1. Config (continued) Off – Sequence/Schedule will complete with a momentary activation of FS1 or FS2 Squeeze – Sequence/Schedule requires continuous activation of FS1 or FS2 until the squeeze sequence is complete, other- wise the sequence will terminate.
- Page 21 Parameter List Setup Menu (continued) Sub Menu Parameter Input Range Description 1. Config (continued) Default = 75 – "Automatic Power Factor" mode 1-99 – Manual power factor delay. Value must be deter- mined by the Power Factor Delay and will vary for each ma- Power factor [0-99] % chine.
- Page 22 Parameter List Setup Menu (continued) Sub Menu Parameter Input Range Description 5. Stepper (continued) Default = 0 [01-10]:Count [0-9,999] The number of welds required to move onto the next step Default = 0 Additional phase shift to be added to Weld 1 and Weld 2 >Heat+ [0-99] % ‘Heat’...
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Page 23: I/O Map
I/O Map Setup Menu (continued) Description Input/Output Options (Location) Default TT1 – Temperature Limit Switch (also called TLS) 2nd stage 2nd stage – FS1/FS2 activates valve closure only; 2nd Stage input initiates weld Back step – Return to previous schedule in “Successive” Cycle mode Back step (P1 - 6) PCTR... -
Page 24: Error List
Error List Note: All error defaults are set to “Minor error”. Error handling should be set under the configurations menu and by utilizing the “Any Error”, “Contactor Error”, and “Major Error” options available for the programma- ble outputs in the I/O Map. ERROR CODE Configuration error... - Page 25 Error List ERROR CODE Interlock Error Control has timed out waiting for Interlock input. If this feature is unused, program ‘PI2’ and/or ‘PI4’ to another option or insert a jumper from ‘P1-7’ and/or “P1-9’ to ‘P1- 12’. If the feature is being utilized, verify that the external weld interlock is functioning appropriately.
- Page 26 Error List ERROR CODE Low Pulse Width2 The pulse width for Weld 2 was below the programmed lower limit. Check transformer or secondary circuit and/or adjust parameter under the ‘Edit Schedule’ menu. Tip dress pre-warn Dress tip AVC error Check AC line voltage and/or adjust the parameters under the ‘Config’ menu. Starts/Retract @ RST FS1, FS2, or PI5 programmed to retract was activated when the control was reset.
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Page 27: Warranty And Service Policy
The warranty shall be limited to the warranty of materials and workmanship and compliance with ENTRON’s Designed Use for the Product and ENTRON makes no other warranties. When the Product is sold to be used in combination with other equipment not of ENTRON’s design or manufacture, the warranty is limited to the Product and not the other equipment. - Page 28 Warranty and Service Policy Limitations of the Warranty: The damages for which ENTRON is liable in respect of any one cause of action shall not exceed the sum equal to 100% of the purchase price specified in the equipment purchase agreement.
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