Related Manuals for Entron EN6001
Summary of Contents for Entron EN6001
- Page 1 Entron Controls, LLC. 1402 S. Batesville Road Greer, SC 29650 Phone: 864.416.0190 fax: 864.416.0195 www.EntronControls.com 700230 Rev 1.0...
- Page 2 #1 and #5 for a complete description. Observe the WARNING, DANGER, and CAUTION labels affixed to control to maintain safe operation. ENTRON Controls, LLC. and its affiliates are not re- sponsible for any harm caused by non-compliance of instructions associated with the aforemen- tioned labels or signal words to follow.
- Page 3 My Control Information Filling out the following information (and keeping it readily available) may allow for future technical service of equipment to be conducted more efficiently: Model #: EN6001 Serial #: OEM/Distributer: Contact #: Purchase Date: Hardware Connections P1—2, Foot Switch #1 P1—3, Foot Switch #2...
- Page 4 Weld Schedule Worksheet Filling out the following information (and keeping it readily available) may allow for future technical service of equipment to be conducted more efficiently. Please duplicate and complete this page for each utilized schedule: SCHEDULE #: Squeeze Delay: cycles Squeeze: cycles...
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Page 5: Table Of Contents
Table of Contents Functions ………………………..............Specifications ……….……………………………………………………... Wiring Diagrams .............………………………. Menu Navigation ..................Saving Weld Schedules ……..……………………………………………….. Loading Weld Schedules ……..……………………………………………….. Updating Firmware ………………………………………………………………. User Connections ………………………………………………………………. Weld Timing Cycles .…………………………….………………………… Programming Parameters List .………………………………….…………… I/O Map ……………………………………………………………………….. Error List ……………………………………………………………………….. -
Page 6: Functions
Functions Constant current regulation Primary or Secondary feedback Current Monitoring with high, low, and pre-limits Up to 64 programs (internal or external selection) On Timer Membrane Keyboard with backlit 128x64 (8 lines) LCD graphic display Six (6) inputs and four (4) outputs with output protection on CPU ... -
Page 7: Specifications
Specifications Environmental Conditions: Operating Temperature 0°C to 60°C Storage/Transport Temperature -25°C to 70°C Air pressure 0 to 2000m above sea level Humidity no dew point excursion allowed Enclosure Ratings NEMA 1 and NEMA 12 Electronics Ratings: CPU operating voltage (without I/O) 24 VDC +5% at 220 mA Rated current (without I/O) at 24V SV1-SV3:... -
Page 8: Wiring Diagrams
Wiring and Connectivity 700230 Rev 1.0... -
Page 9: Menu Navigation
Menu Navigation Status Page List (Default) Main Menu Schedule Select 1. Use Schedule 2. Edit Schedule 3. Copy Schedule 4. Reset Error 5. Edit counter 6. About Setup Menu 700230 Rev 1.0... -
Page 10: Saving Weld Schedules
Saving Weld Schedules Step 1: Insert a formatted USB drive into USB port on the control panel Step 2: From the ‘Setup Menu’ (see Menu Navigation for de- tails) select “Utility”. Step 3: Select “Backup data” Step 4: Rename file (desired) using Step 5: Set “Confirm”... -
Page 11: Loading Weld Schedules
“DONE!!!” appears in the top left corner of the title bar. *Note: The backup file must be on the root directory of the USB drive. And the filename must be EN6001 .EN6 to EN6001 .EN6 700230 Rev 1.0... -
Page 12: Updating Firmware
Updating Firmware Step 1: Ensure the control is completely powered down. Step 2: Insert USB drive with EN6001 firmware file into USB port on the control panel. Step 3: Press and hold Step 4: Power on the control. Once the Bootloader Menu (shown right) appears, release Step 5: Select “Refresh firmware”... -
Page 13: User Connections
User Connections Port Designation Switch P1—1 Foot Switch Common 24VDC P1—2 Foot Switch #1 N.O. P1—3 Foot Switch #2 N.O. P1—4 Emergency Stop N.C. P1—5 No Weld Signal N.C. P1—6 Programmable Input #1 N.O. P1—7 Programmable Input #2 N.O. P1—8 Programmable Input #3 N.O. -
Page 14: Weld Timing Cycles
Weld Timing Cycle ~50% Phase Shift Pressure Curve Weld 2 Hold Squeeze Weld 2 Cool 2 Cool 2 (2 cycles) (2 cycles) (3 cycles) (2 cycles) (1 cycle) Sequence Sequence First Impulse Second Impulse Initiation Termination PARAMETER SETTING Squeeze Delay 0 cycles Squeeze 3 cycles... -
Page 15: Programming Parameters List
Parameter List Main Menu Sub Menu Parameter Input Range Description 1. Use Schedule Schedule [0-63] Default = 0 2. Edit Schedule Default = 0 Advance [0-99] cycles This option only appears when ‘air-over-oil’ configuration is selected. Default = 0 This option only appears when ‘air-over-oil’ configuration is Intensify [0-99] cycles selected. - Page 16 Parameter List Main Menu (continued) Sub Menu Parameter Input Range Description 2. Edit Schedule (continued) Default = 0 The number of additional cycles between 'Weld 1' and 'Weld Slope [0-99] cycles 2' in order to transition between the two gradually. A larger 'Weld 1' will result in a downslope;...
- Page 17 Parameter List Main Menu (continued) Sub Menu Parameter Input Range Description 2. Edit Schedule (continued) Default = Non-Repeat Non-repeat – Control can be initiated for only one sequence/ schedule even if initiation remains closed. Non-Repeat Repeat – Sequences/ schedules will continue if initiation re- Repeat mains closed.
- Page 18 Parameter List Setup Menu Sub Menu Parameter Input Range Description 1. Config Default = Spot Spot – Standard squeeze, weld, hold and off sequence. Seam1 – When FS1 or FS2 input is toggled, control will run Spot 'schedule' from 'Squeeze Delay' through 'Cool 2'. If FS1 or Weld Mode Seam1 FS2 input is held, control will repeat 'Weld 2' and 'Cool 2'.
- Page 19 Parameter List Setup Menu (continued) Sub Menu Parameter Input Range Description 1. Config (continued) Default = Off Off – Sequence/Schedule will complete with a momentary activation of FS1 or FS2 Squeeze – Sequence/Schedule requires continuous activation of FS1 or FS2 until the squeeze sequence is complete, other- wise the sequence will terminate.
- Page 20 Parameter List Setup Menu (continued) Sub Menu Parameter Input Range Description 1. Config (continued) Default = 75 – "Automatic Power Factor" mode 1-99 – Manual power factor delay. Value must be deter- mined by the Power Factor Delay and will vary for each ma- Power factor [0-99] % chine.
- Page 21 Parameter List Setup Menu (continued) Sub Menu Parameter Input Range Description 5. Stepper (continued) Default = 0 [01-10]:Count [0-9,999] The number of welds required to move onto the next step Default = 0 Additional phase shift to be added to Weld 1 and Weld 2 >Heat+ [0-99] % ‘Heat’...
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Page 22: I/O Map
I/O Map Setup Menu (continued) Input/Output Options Description TT1 – Temperature Limit Switch (also called TLS) 2nd stage 2nd stage – For valve closure before squeeze; to ensure good electrode position Back step Back step – Return to previous schedule in “Successive” Cycle mode PCTR PCTR –... -
Page 23: Error List
Error List Name Name 1 Config error 33 Starts/Retract @ RST 2 Calibration error 34 SYNC error 3 Schedule error 35 PNW error 4 Use Schedule error 36 DC Safety relay err. 37 AC Safety relay err. 6 Counter error 7 Stepper error 8 I/O Map error 9 E-stop error... -
Page 24: Warranty And Service Policy
TWO YEARS from the date of original purchase and, in the event of a manufac- turing defect, ENTRON will repair or replace, at its discretion, the defective part without any cost for parts or labor.
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