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Summary of Contents for cascade corporation F Series
- Page 1 ERVICE MANUAL F-Series Double-Wide Sideshifter Manual Number 6903351 cascade corporation Cascade is a Registered Trademark of Cascade Corporation...
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Page 2: Table Of Contents
CONTENTS Page Page INTRODUCTION, Section 1 SERVICE, Section 4 Introduction Attachment Removal Special Definitions Sideshift Frames Removal Base Frame Removal PERIODIC MAINTENANCE, Section 2 Daily Frame Service 1000-Hour Maintenance Bearing Lubrication 2000-Hour Maintenance Sideshift Frame Bearing Service TROUBLESHOOTING, Section 3 Base Frame Bearing Service General Procedures Cylinder Service... -
Page 3: Introduction, Section
INTRODUCTION Introduction This manual provides the Periodic Maintenance, Troubleshooting, Service and Specifications for Cascade F-Series Double-Wide Sideshifters. In any communication about the attachment, refer to the product catalog and serial numbers stamped on the nameplate. If the nameplate is missing, the numbers can be found stamped on the base frame where the plate was mounted. -
Page 4: Periodic Maintenance, Section
PERIODIC MAINTENANCE Daily WARNING: After completing any service procedure, always test the attachment Check the items shown each day. Report problems to the through five complete cycles. First test on-duty supervisor. Refer to Section 3 for Troubleshooting empty, then test with load to make sure and Section 4 for Service procedures. -
Page 5: General Procedures
TROUBLESHOOTING General Procedures WARNING: Before servicing any hydraulic component, relieve pressure Truck System Requirements 3.1-1 in the system. Turn the truck off and move the truck auxiliary control valves • Truck hydraulic pressure should be within the range several times in both directions. shown in Specifications, Section 5.1. -
Page 6: Plumbing
TROUBLESHOOTING Plumbing Hosing Diagram – Independent Sideshift 3.2-1 Two Auxiliary Control Valves LEFT SIDESHIFT FRAME, SIDESHIFT RIGHT Left Frame PRESSURE Sideshift Cylinder RETURN NOTE: For SIDESHIFT LEFT, reverse the colors shown. Left Sideshift Frame Truck Auxiliary Valve RIGHT SIDESHIFT FRAME, Right Frame SIDESHIFT RIGHT Sideshift Cylinder... -
Page 7: Hydraulic Schematic - Independent Sideshift
TROUBLESHOOTING Hydraulic Schematic – 3.2-2 Independent Sideshift Right Frame Left Frame Sideshift Cylinder Sideshift Cylinder Two Truck Auxiliary Valves One Truck Auxiliary Valve (Solenoid Equipped) 1 2 3 4 Solenoid Valve IHR Terminal IHR Terminals INDEPENDENT SIDESHIFT Truck Auxiliary Valve Truck Relief Valve Truck Relief Valve Truck... -
Page 8: Hosing Diagram - Simultaneous Open/Close
TROUBLESHOOTING Hosing Diagram – 3.2-3 Simultaneous Open/Close Left Frame CLOSE FRAMES Sideshift Cylinder PRESSURE RETURN NOTE: For OPEN FRAMES, reverse the colors shown. Right Frame Sideshift Cylinder OPEN/CLOSE Sideshift Frames Truck Auxiliary Valve Internal Hose Reeving SS1450.eps Hydraulic Schematic – 3.2-4 Simultaneous Open/Close Left Frame... -
Page 9: Hosing Diagram - Simultaneous Open/Close And Left/Right
TROUBLESHOOTING Hosing Diagram – Simultaneous 3.2-5 Open/Close and Left/Right CLOSE FRAMES PRESSURE RETURN Left Frame Sideshift Cylinder NOTE: For OPEN FRAMES, reverse the colors shown. Solenoid Valve Equipped, Right Frame De-Energized OPEN/CLOSE Sideshift Cylinder Sideshift Frames Truck Auxiliary Valve Truck Internal Hose Reeving Auxiliary Sideshift Frames... -
Page 10: Open/Close And Left/Right
TROUBLESHOOTING Hosing Schematic – Simultaneous 3.2-6 Open/Close and Left/Right Right Frame Left Frame Sideshift Cylinder Sideshift Cylinder Attachment Check Valve Valves Flow Divider/ Combiner Two Truck Auxiliary Valves One Truck Auxiliary Valve (Solenoid Equipped) 1 2 3 4 Solenoid Valve IHR Terminal IHR Terminals Truck... -
Page 11: Sideshift Frames
TROUBLESHOOTING Sideshift Frames There are five potential problems that could affect the sideshift frames: • Binding due to bending damage or wear. • Incorrect hydraulic pressure or flow from the truck. • External leaks. To Carriage Hose Terminal • Worn or defective cylinder seals. •... -
Page 12: Independent Sideshift Circuit Test
TROUBLESHOOTING Independent Sideshift Circuit Test 3.3-2 Perform the following for each sideshift frame: Solenoid equipped – Press the solenoid button. Listen for a 'click' at the solenoid valve. If no sound is heard, check fuse, wiring and coil. Make sure that the valve is not jammed. -
Page 13: Frame Circuit Test
TROUBLESHOOTING LEFT/RIGHT Sideshift Frame 3.3-3 Circuit Test Start the truck. Actuate the SIDESHIFT LEFT lever for Solenoid equipped – Press the solenoid button. Listen 10 seconds. for a 'click' at the solenoid valve. If no sound is heard, check fuse, wiring and coil. Make sure that the valve is •... - Page 14 TROUBLESHOOTING OPEN/CLOSE Sideshift Frame 3.3-4 Circuit Test Turn the truck off and relieve system pressure. Solenoid equipped – Press the solenoid button. Disconnect the right frame cylinder hose (base/head Listen for a 'click' at the solenoid valve. If no sound is end) at the valve.
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Page 15: Electrical Circuit
TROUBLESHOOTING Electrical Circuit (Solenoid-equipped attachments) Use the electrical schematic and diagram shown and follow the steps below: Check the control knob circuit fuse. Replace if necessary. Check for loose electrical connections at the truck ignition switch, control knob button, solenoid coil terminals and diode. -
Page 16: Attachment Removal
SERVICE Attachment Removal Sideshift Frames Removal 4.1-1 Remove the forks from the attachment. WARNING: Check the attachment weight If equipped, remove the backrests from the attachment. (located on the nameplate) to make sure For reassembly, tighten to the following torque: the overhead hoist and chains or straps are rated for the weight of the attachment. -
Page 17: Base Frame Removal
SERVICE Base Frame Removal 4.1-2 Remove Sideshift Frames as described in Section 4.1-1. Remove the lower mounting hooks and inspect for wear, as shown. Replace if beyond wear limit. Wear Limit Mark SS1469.eps Minimum 1.81 in. WARNING: Check the attachment weight (46 mm) (located on the nameplate) to make sure the overhead hoist and chains or straps... -
Page 18: Frame Service
SERVICE Frame Service Bearing Lubrication 4.2-1 Lubricate both upper and lower sideshifter frames and base frame bearings with general purpose chassis grease every 1000 hours or 25 weeks of operation (whichever comes first). In contaminated environments, lubricate every week or as required. Sideshift Frame Bearings SS1470.eps Front View... -
Page 19: Sideshift Frame Bearing Service
SERVICE Sideshift Frame Bearing Service 4.2-2 Remove the sideshift frame from the truck as described in Section 4.1-1 and lay flat on a pallet or workbench. Remove the upper and lower bearings by driving out of the frame. If any bearing is worn to less than 0.09 in. (2.5 mm) thickness, replace all the bearings. -
Page 20: Base Frame Bearing Service
SERVICE Base Frame Bearing Service 4.2-3 Remove the base frame from the truck as described in Section 4.1-2 and lay flat on a pallet or workbench. Remove the upper bearings by driving out of the frame. If any bearing is worn to less than 0.09 in. (2.5 mm) thickness, replace all the upper bearings. -
Page 21: Cylinder Service
SERVICE Cylinder Service Removal and Installation 4.3-1 Perform the following procedure for each cylinder: Fully retract the sideshift cylinder rods. WARNING: Before removing any hoses, relieve pressure in the hydraulic system. With the truck off, open the truck auxiliary control valve(s) several time in both directions. -
Page 22: Rod Seal Replacement
SERVICE Rod Seal Replacement 4.3-2 Clamp the cylinder in a soft-jawed vise. Clamp lightly at the extreme base end only. Remove the clevis from the rod by loosening the jam nut and unscrewing the clevis. Unscrew the retainer from the cylinder shell. Slide the retainer off the cylinder rod. -
Page 23: Valve Removal
SERVICE Valve WARNING: Before removing any hoses, relieve pressure in the hydraulic system. Valve Removal With the truck off, open the truck auxiliary 4.4-1 control valve(s) several time in both The following procedures can be performed with the directions. attachment mounted on the truck. Capscrews Position the sideshift frames to gain access to the valve. -
Page 24: Solenoid Valve
SERVICE Solenoid Valve Coil Service 4.5-1 Disconnect the wires and diode from the coil terminals. Remove the end cover capscrews. Remove the end cover and coil. Note the position of the coil terminals. Install the new coil and end cover. Verify that the terminals are positioned correctly. -
Page 25: Specifications
SPECIFICATIONS Specifications Hydraulics 5.1-1 Truck Relief Setting 2600 psi (155 bar) Recommended 3500 psi (240 bar) Maximum Truck Flow Volume ➀ Min. Recommended Max. ➁ ➂ 1 GPM 2.5 GPM 3 GPM 25F, 32F (4 L/min.) (9.5 L/min.) (11.5 L/min.) ➀... -
Page 26: Truck Carriage
SPECIFICATIONS Truck Carriage 5.1-3 Carriage Mount Dimension (A) ITA (ISO) Minimum Maximum Class II 14.94 in. (380.0 mm) 15.00 in. (381.0 mm) 18.68 in. (474.5 mm) 18.74 in. (476.0 mm) Class III GA0389.eps 6903351... -
Page 27: Torque Values
SPECIFICATIONS Torque Values 5.1-4 Fastener torque values for F-Series Double-Wide Sideshifters are shown in the table below in US and metric units. All torque values are also called out in each specific service procedure section through out the manual. NOTE: All fasteners have a torque value range of ±10% of stated value. - Page 28 Pte. Ltd. Rocklea, QLD 4107 East Tamaki, Auckland 18 Tuas South Street 5 Australia New Zealand Singapore 637796 Tel: 1-800-227-223 Tel: +64-9-273-9136 Tel: +65-6795-7555 Fax: +61 7 3373-7333 Fax: +64-9-273-9137 Fax: +65-6863-1368 © Cascade Corporation 2018 05-2018 Part Number 6903351...
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