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CC4-50
General Production Hose Crimper
The CC4-50 Series hose crimper with the Patented ACT™ Controller and 340
tons of crimping force has the capability to crimp up to 3" industrial hose.
UNIQUE USER FRIENDLY PATENTED ACT
CONTROLLER
TM
• Fully adjustable crimp to diameter.
• Production capabilities.
• Pressure Compensation uses pressure to eliminate "trial and error".
• Memory capacity for accurate repeatability.
• Automatically converts inch to mm and mm to inch so that no calculation is ever
required.
6.30"
160mm
Max Head Opening
W/O Dies
CC4-50 CRIMPER OPERATORS MANUAL
WITH ACT
CONTROLLER
TM
Updated 09/13/2017
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Summary of Contents for Custom Crimp CC4-50
- Page 1 CC4-50 General Production Hose Crimper The CC4-50 Series hose crimper with the Patented ACT™ Controller and 340 tons of crimping force has the capability to crimp up to 3" industrial hose. UNIQUE USER FRIENDLY PATENTED ACT CONTROLLER • Fully adjustable crimp to diameter.
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Page 2: Safety Precautions
SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. • CRIMPER CC4-50 CAN PRODUCE 340 TONS OF CRIMPING FORCE. • KEEP BOTH HANDS AWAY FROM PINCH POINTS. • CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS. -
Page 3: Table Of Contents
CONTROL PANEL QUICK START---------------------------------------------------------------------------------7 DIE SET UP AND INSTALLATION--------------------------------------------------------------------------------------------------------14 HYDRAULIC DIE INSTALLATION----------------------------------------------------------------------------------------15 AccuStop COUPLING STOP-------------------------------------------------------------------------------------------16 PLC RESET / RELAY REPLACEMENT------------------------------------------------------------------------------------17 TROUBLESHOOTING------------------------------------------------------------------------------------------------18 CC4-50 CRIMPER REPLACEMENT ACCESSORIES------------------------------------------------------------------------19 COMPONENT PARTS BREAKDOWN--------------------------------------------------------------------------------------------20 CC4-50 DIE PART IDENTIFICATION-------------------------------------------------------------------------------------------25 CC4-50 PREVENTATIVE MAINTENANCE PACKAGE------------------------------------------------------------------26 CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT---------------------------------------------------------------28 CUSTOMCRIMP® CONTACT INFORMATION--------------------------------------------------------------------------------------29... -
Page 4: Component Parts & Technical Data
CC4-50 General Production Hose Crimper COMPONENT PARTS & TECHNICAL DATA Technical Data 340 Ton Notch for clearance Max 2SP: 2-½", 4SP: 2-½", 6SP: 2-½" of 90° fittings Max Industrial: 3" The 7.5 HP motor delivers the power needed to get the L: 20"... -
Page 5: Initial Set Up & Maintenance
CC4-50 General Production Hose Crimper INITIAL SET UP & MAINTENANCE Do not lift the machine by the crimper head. Lift with a fork lift under the tank. Mount the crimper on a sturdy surface. Check electrical circuit to be certain that it matches the crimper requirements shown on the tag attached to the crimper cord. -
Page 6: Accucrimp Act
CC4-50 General Production Hose Crimper AccuCrimp ACT CONTROL PANEL STYLUS PEN 6" TOUCH SCREEN USB PORT EMERGENCY STOP MANUAL MODE FUNCTION: OPEN DIES AUTO MODE FUNCTION: CYCLE STOP MANUAL MODE FUNCTION: CLOSE DIES AUTO MODE FUNCTION: CYCLE START NOTE: MANUAL MODE... -
Page 7: Accucrimp Act Tm Control Panel Quick Start
CC4-50 General Production Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START While the ACT crimper has the ability to perform a number of fully automatic functions, manual operation is also possible. To make a manual crimp, two numbers are needed: The closed diameter of the die (in either inches or mm). - Page 8 CC4-50 General Production Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START HOW TO MAKE MINOR CORRECTIONS • Due to variations in hose and fitting tolerances a minor crimp adjustment may be required if the measured diameter of the final crimp is not within the hose and fitting manufacturer’s specifications.
- Page 9 CC4-50 General Production Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START HOW TO ADD A SAVED DIE Up to 50 different dies can be saved in the computer memory. These dies can be recalled in the set up process eliminating the need to re-enter the die size each time.
- Page 10 CC4-50 General Production Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START HOW TO ADD A SAVED CRIMP • Adjust the die diameter and crimp diameter as required and place the crimper in MANUAL mode. • Press SAVE. • Select a location (1-100) and press EDIT.
- Page 11 The minimum retraction diameters are: CC38 - Crimp Diameter plus 2 mm CC4-50 - Crimp Diameter plus 2 mm CC60 - Crimp Diameter plus 3 mm • Pressing the FULL AUTO button will toggle the crimper into SEMI-AUTO mode.
- Page 12 CC4-50 General Production Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START ADJUST CRIMP COUNT If a production operation is interrupted for some reason, it is possible to reset the counter to where the operation was at the point of interruption.
- Page 13 CC4-50 General Production Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START ADDITIONAL FEATURES Pre-Loaded Crimp Specifications In addition to the ability to store up to 50 user entered dies and 150 user entered crimp settings, the ACT™ Controller has the capability of accepting pre loaded manufacturer’s crimp specifi-...
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Page 14: Die Set Up And Installation
(84S series dies have an 84mm O.D. etc). A set of 130mm O.D. to 99mm I.D. Intermediate Dies is furnished with the CC4-50 crimper. The Master Dies in the CC4-50 Crimper have an I.D. of 130mm. The I.D. of the intermediate die must match the O.D. of the hydraulic die or accurate crimps are not possible. -
Page 15: Hydraulic Die Installation
CC4-50 General Production Hose Crimper HYDRAULIC DIE INSTALLATION Install Intermediate Adapter Dies as shown previously making certain that the Intermediate Adapter Die I.D. matches the Hydraulic Die O.D. Bring the crimper head to fully opened position as shown in photo A. -
Page 16: Coupling Stop
CC4-50 General Production Hose Crimper AccuStop COUPLING STOP Coupling Stop The AccuStop coupling stop eliminates guesswork Coupling Stop allowing the operator to visually observe exactly where Clamp the crimp will be positioned on the fitting without the need for trial and error and product scrap due to poor crimp positioning. -
Page 17: Plc Reset / Relay Replacement
CC4-50 General Production Hose Crimper PLC RESET / RELAY REPLACEMENT Electrical Panel (Front Cover Removed) Programmable Logic Controller (PLC) Motor Relay Dies Open Relay Dies Close Relay The PLC (Programmable Logic Controller) requires a relatively constant source of electrical power. -
Page 18: Troubleshooting
CC4-50 General Production Hose Crimper TROUBLESHOOTING PROBLEM: CRIMPER WILL NOT RUN AT ALL • Check the E-Stop switch to be certain that it is not depressed. A slight twist is required to release switch after it has been depressed. •... -
Page 19: Cc4-50 Crimper Replacement Accessories
CC4-50 General Production Hose Crimper CC4-50 REPLACEMENT ACCESSORIES 6" Touch Screen Panel CC-Foot Switch 99mm Quick Change Tool Intermediate Die Removal Tool P/N:102600-ACT P/N:CC-FOOTSWITCH P/N:102571 P/N:5691A13 Electronic Back Stop Manual Back Stop Die Rack 9 Station Die Holders Crimper Stand 16 Station... -
Page 20: Component Parts Breakdown
CC4-50 General Production Hose Crimper COMPONENT PARTS BREAKDOWN 10 11 Touch Panel Housing Assembly (102633) ITEM PART NUMBER DESCRIPTION 69915K65 3/4" NPT Straight Flex Cord Grip 9600K24 Grommet - 1/4" 9600K11 Grommet - 1/8" 103874 Foot Pedal Jack W/Nut 69915K57 1/2"... - Page 21 CC4-50 General Production Hose Crimper COMPONENT PARTS BREAKDOWN 40 41 DETAIL A 22 23 34 35...
- Page 22 CC4-50 General Production Hose Crimper COMPONENT PARTS BREAKDOWN Crimper Assembly - CC38 (101547) / CC4-50 (101832) / CC60 (101551) ITEM PART NUMBER DESCRIPTION 102618-WELD CC Crimper Reservoir 103049 Sight Glass 4534K43 3/8-18 NPTF Hex Socket Pipe Plug 103048 Venter Filler Cap...
- Page 23 CC4-50 General Production Hose Crimper COMPONENT PARTS BREAKDOWN CC Motor and Pump Assembly (101714) ITEM PART NUMBER DESCRIPTION 101541 5 HP 1800 RPM Motor 101540 7.5 HP 1800 RPM Motor 102994 10 HP 1800 RPM Motor 101539 Motor Mounting Flange...
- Page 24 CC4-50 General Production Hose Crimper COMPONENT PARTS BREAKDOWN OPTIONAL Crimper Table Assembly (101755) Description Item Part Number 101244 Die Panel 101246 End Panel 90108A030 5/16 Flat Washer 91102A030 5/16 Lock Washer 92865A581 5/16-18 X 1 Hex Bolt 95462A030 5/16-18 Hex Nut...
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Page 25: Cc4-50 Die Part Identification
CC4-50 General Production Hose Crimper CC4-50 DIE PART IDENTIFICATON Master Dies 130mm to 99 mm Adapter Dies 99mm Hydraulic Dies Master Dies Accept: • 130/99mm Adapter Dies; or • 130S Series Dies (84 - 114mm (3")) 130/99 Adapter Dies Accept: •... -
Page 26: Cc4-50 Preventative Maintenance Package
This service includes the cleaning of main wear components, inspection of wear components and seals, and calibration of your crimper. Prevent downtime with this economical service package performed at your facility. CC4-50 PREVENTATIVE MAINTENANCE PACKAGE INCLUDES: • Inspection and Cleaning of Cylinder Body. • Inspection of Electrical Components. - Page 27 CC4-50 Preventative Maintenance Package We understand how critical it is to have your crimpers running everyday and limiting downtime. We hope that our services will help eliminate downtime, shipping costs, and uncertainty of when your machine will be fixed. Please feel free to search our website and contact us with any questions.
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Page 28: Customcrimp® "No-Nonsense" Warranty Statement
CC4-50 General Production Hose Crimper CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT CustomCrimp® “No-Nonsense” Warranty Statement All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material. - Page 29 CC4-50 General Production Hose Crimper CONTACT US CUSTOMCRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. Products and services to support industry wide hose assembly needs. CustomCrimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East Valparaiso, IN 46383...
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Questions and answers
Yes, I am trying to identify the dies I have with my Custom Crimp CC 4-50 crimping system. Is there a chart that I can get that gives me the Die numbers and their corresponding crimp sizes? Thank you so much!