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Related Manuals for KTM TROXLER TV 2000
Summary of Contents for KTM TROXLER TV 2000
- Page 1 Screw capping machine TV 2000 KTM-TROXLER Wine cellar machines – Stainless steel technology In der Rohrmatt 8 77955 Ettenheim - Münchweier Tel. 07822/446940-0 Fax. 07822/446940-25 e-mail : info@ktm-troxler.de Internet :www.ktm-troxler.de Document:BA-TV2000-2003-07.doc...
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Page 2: Table Of Contents
Declaration of conformity Contents For your safety ..................3 Symbols used in these instructions ..............3 Warning signs on the screw capping machine ........... 3 During emergencies ................... 3 Safe working environment .................. 3 Stability of the plant .................... 3 Safety devices .................... -
Page 3: For Your Safety
Pay particular attention to the safety instructions. Store these operating instructions in a safe location for future use. We do not accept liability for damages resulting from improper operation. The KTM-Team 1. For your safety Symbols used in these instructions Hazard Indicates an immediate hazard. -
Page 4: Safety Devices
Declaration of conformity Safety devices Only work on the screw capping machine when the safety devices are fitted and functioning correctly. 1. Guard on screw capping machine Plexiglas guard over capping unit. The control system immediately shuts off the screw capping machine when the guard is pulled up. The screw capping machine cannot be switched on if the guard is up. -
Page 5: Overview Of Screw Capping Machine
Declaration of conformity 2. Overview of screw capping machine 1 Screw cap container: Storing and separating screw caps. 2 Lifting eyes: Suspending the machine for transportation by crane. 3 Screw head adjustment: Adjust screw head to the height of the bottle. 4 Screw cap feeder adjustment: Adjust the screw cap feed to the height of the bottle. -
Page 6: Operator Controls On Switching Unit
Declaration of conformity 1 Main circuit breaker: Switches the TV2000 on/off 2 "Belt drive" button with indicator lamp: Switches the belt drive on/off 3 "Screw head“ button with indicator lamp: Switches the screw head on/off 3. Operator controls on switching unit Information/tip The plexiglas guard is a safety device with an integrated EMERGENCY-OFF function. -
Page 7: Adjusting The Tv 2000
Declaration of conformity 4. Adjusting the TV 2000 Preparing the capping unit • Set down the capping machine on flat, level ground. (engage the wheel brakes, use the support feet to keep the machine upright if the floor is not level.) •... -
Page 8: Adjusting The Bottle Cap Feeder To The Bottle Height
Declaration of conformity Adjusting the bottle cap feeder to the bottle height • Open out the bottle feeder. 1 Hexagonal socket head screw Set height of screw cap feed 2 Knurled screw Adjust height of screw cap feed • Pull up the guard. •... -
Page 9: Assembling The Capping Unit
Declaration of conformity Assembling the capping unit Height adjustment of roll-on head • Connect the machine to the compressed air supply • Use the socket spanner to loosen the counternut on the hand-wheel • Adjust the roll-on head upwards by turning the hand-wheel •... -
Page 10: Dismantling The Screw Cap Separator Prior To Transportation
Declaration of conformity Dismantling the screw cap separator prior to transportation Caution Possible malfunction at control valve! Before tipping and transporting the machine, drain the condensation from the water separator and air reservoir (see chapter 6, Maintenance and Care). This prevents water from entering the control valve as the machine is tipped. 1 Screw cap separation 2 Motor connection (24V) for screw cap separation... -
Page 11: Technical Data
Declaration of conformity 5. Technical Data Electrical data Voltage 235 V ~ 50 Hz Control voltage 24 V = Noise level less than 85 dB(A) Compressed air Air requirement 250 l/min effective Input pressure At least 5 bar Performance data Capping performance 2500 bottles/hour Dimensions/sizes... -
Page 12: Maintenance And Care
Declaration of conformity 6. Maintenance and Care Hazard Accident risk due to moving machine parts when performing repairs. For all repairs: • Switch off the machine at the main circuit breaker. • Pull out the mains power cable. • Disconnect the compressed air supply. Information/tip Avoid "rust spots"... -
Page 13: Assistance In Case Of Malfunctions
Declaration of conformity 7. Assistance in case of malfunctions Troubleshooting instructions Hazard Accident risk due to moving machine parts when performing repairs. For all repairs: • Switch off the machine at the main circuit breaker. • Pull the mains power cable. •... -
Page 14: Accessories
The brushes serve to support narrow bottles as they are moving. Crown cork capping device The machine can be equipped to allow the capping of crown corks. Further information can be obtained from KTM. Belt extensions Information/tip The standard length of the belt drive is 900 mm. It is possible to extend the belt depending on the machine model and space restrictions in your factory. - Page 15 SETTING AND ADJUSTMENT OF THE CAPPING HEAD To achieve the correct performance of the capping head M2000 a periodic maintenance as well as its accurate setting is indispensable. A first and complete setting is given at the time of the final test of the capping head according to the the specific characteristics of the cap to be applied or according to specific Customer requirements.
- Page 16 ADJUSTMENT OF THE SPRING LOAD (Fig.2) -Remove the centering plate A (Fig.2) by loosening the four screws B. -Measure the following diameters: D1 = diameter of the root of the thread D2 = diameter of the tuck-under (neck of the bottle) D3 = inner diameter of the pressure-block and diameter of the pressure-block DT3 With the above dimensions previously taken choose the round calibre C which has the dimensions (DT1, DT2) 1÷2 mm less than those taken.
- Page 17 threading rollers. Screw (clockwise) or unscrew (anti-clockwise) this bush by introducing a long pin in the cavities G. Once the adjustments are completed firmly lock the safety grub screw F. WARNING Make sure that before putting back safety grub screw F it is dipped in medium density “loctite” yellow paste. Lift the machine so that the load on the capping inner spring is now released.
- Page 18 After verifying that all the arms are adjusted to the same load, carry out a few applications of the cap on the bottle thus verifying that it conforms to the technical specification. If the quality of the application is acceptable, then it means that the loads on the arms are correct. If negative, repeat the above described adjustments.
- Page 19 ROLLERS RADIAL LOAD Threading Rollers 8 ÷ 13 [Kg] Tuck-under rollers 6 ÷ 10 [Kg] These values are starting values and can be varied according to the results to be achieved. PRESSURE-BLOCK DESCRIPTION The pressure-blocks are divided into two categories: -Fixed pressure-block.
- Page 20 TUCK-UNDER ROLLER There are two types of tuck-under rollers: -Tuck-under forming roller -Tuck-under finishing roller The standard tuck-under forming roller C (Fig.7) has a radius D of 0.8 [mm] There are more than one version of the tuck-under finishing roller: -The standard version E with a step F between the outside diameter and the shoulder (for side tucking) of 2 [mm] -The version for STELCAP caps G with a step H between the outside diameter and the shoulder (for side tucking) which varies according to the cap diameter:...
- Page 21 THE THREAD ROLLERS CUT THE CAP AT THE START OF THREAD. Rollers set too high. THE THREAD ROLLERS CUT THE CAP AFTER THE START OF THREAD Rollers set too low. Rollers radial load too high. Partially gripped rollers. THE THREAD ROLLERS START TO THREAD THE CAP TOO LOW THUS DOWNWARD DEFORMING IT.
- Page 22 MAINTENANCE -Lubrication of the thread rollers: weekly. -Lubrication of the tuck-under rollers: weekly. -Check that the grub screws are well tightened: Half yearly. For a trouble free working of the capping head we advice to observe the following recommendations: -Monthly: Inject grease (for food machinery) compatible with the FDA norms, using the grease gun A (Fig 5) for the lubrication of the inner ball bearings of the capping head.
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