1. Manuals
  2. Brands
  3. KMT Manuals
  4. Industrial Equipment
  5. STREAMLINE SL-IV 100
  6. Operation and service manual

KMT STREAMLINE SL-IV 100 Operation And Service Manual

High pressure waterjet pump
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
STREAMLINE HIGH PRESSURE
WATERJET PUMP
OPERATION and SERVICE MANUAL
SL-IV 100 hp
200-208v/3/50-60
Manual No. 05148267 Rev. 0
Original: August 2001
05148283
Printed: 02/14/05

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the STREAMLINE SL-IV 100 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for KMT STREAMLINE SL-IV 100

Summary of Contents for KMT STREAMLINE SL-IV 100

  • Page 1 STREAMLINE HIGH PRESSURE WATERJET PUMP OPERATION and SERVICE MANUAL SL-IV 100 hp 200-208v/3/50-60 Manual No. 05148267 Rev. 0 Original: August 2001 05148283 Printed: 02/14/05...
  • Page 2 NOTICE This document contains subject matter in which KMT Waterjet Systems has proprietary rights. Recipients of this document shall not duplicate, use, or disclose information contained herein, in whole or in part, for other than the purpose for which this manual was provided.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 INTRODUCTION SL-IV100hp Waterjet Pump General Information Physical Description 1.1.1 Standard Equipment Functional Description 1.2.1 Functional Features Worldwide Product Support 1.3.1 Service Department 1.3.2 Spare Parts 1.3.3 Questionnaire Safety 1.4.1 Labels and Abbreviations 1.4.2 Safety Procedures 1.4.3 High Pressure (HP) Piping Safety 1-11 1.4.4 Emergency Medical Treatment...
  • Page 4 3.3.1 Initial Pump Start Up Checks 3.3.2 Pump Operation Shutdown Procedure 3-10 3.4.1 Normal Shutdown Procedure 3-10 3.4.2 Emergency Shutdown Procedure 3-10 3.4.3 Remote E-Stop Provisions 3-10 Fault Messages Overview 3-11 3.5.1 Water Supply Valve Reset 3-11 3.5.2 High Oil Temperature Shutdown 3-11 3.5.3 Low Oil Level Shutdown 3-12...
  • Page 5 SECTION 7 HIGH PRESSURE WATER SYSTEM High Pressure (HP) Water Components Intensifier Disassembly and Reassembly 7.2.1 HP & LP Water Piping 7.2.2 HP Sealing Head 7.2.3 HP Cylinder 7.2.4 Hydraulic Seal Cartridge & Plunger 7.2.5 Hydraulic Cylinder Head and Hydraulic Piston 7-10 Intensifier Subassemblies Inspection and Repair 7-12...
  • Page 6 9.1.2 Components Operation 9.2.1 Hydraulic Pressure Adjustment 9.2.2 Hydraulic System Pressure Protection Motor/Hydraulic Service Maintenance 9.3.1 Motor Service 9.3.2 Manifold Service SECTION 10 RECIRCULATION SYSTEM Recirculation System 10-1 10.1 Components 10-1 10.2 Operation 10-2 10.3 System Pressure Protection 10-3 10.4 Maintenance Overview 10-4 SECTION 11 SPECIFICATIONS Specifications...

  • Page 7: Section 1 Introduction

    SECTION 1 INTRODUCTION SL-IV 100hp Waterjet Pump General Information The Streamline SL-IV 100hp Waterjet Pump, maintains the level of component reliability and ease of installation and maintenance that have made the KMT Waterjet Streamline waterjet pumps the standard of the industry for both water and Hydrobrasive™...

  • Page 8: Standard Equipment

    SECTION 1 INTRODUCTION 1.1.1 Standard Equipment Following is an overview of the standard equipment for the SL-IV100hp Waterjet Pump: • Variable displacement, pressure compensated hydraulic pump • Water pressure boost and filtration system with 10-micron double-length filter • High efficiency heat exchanger in independent recirculation pump circuit •...

  • Page 9: Functional Description

    SECTION 1 INTRODUCTION Functional Description The SL-IV100hp Waterjet Pump meets the automotive and industrial markets needs of low to high volume production of water jet pumps. The maximum HP water pressure is limited by a hydraulic relief valve that is certified and sealed by TUV.

  • Page 10: Worldwide Product Support

    SECTION 1 INTRODUCTION Worldwide Product Support The KMT waterjet Service Department serves the customer, by providing: • Supervision of equipment installation, start up, and training for the number of days specified in the quotation, and per approved project. Additional time requested will be invoiced on a per diem basis, plus travel and normal living expenses.
  • Page 11 SECTION 1 INTRODUCTION EQUIPMENT AND SERVICE MANUAL QUESTIONNAIRE We have just installed a new SL-IV100hp Waterjet Pump at your location. We are interested in your initial impressions of the unit and its installation. Please take a few moments and answer the following questions. 1.
  • Page 12 SECTION 1 INTRODUCTION Other 7. What areas need improvement? Appearance Servicability Performance ________ Other Jan 2001 05114566 Page 1-6...
  • Page 13 SECTION 1 INTRODUCTION Manual Organization 1. Does the table of contents help you find topics easily? Comments: 2. Is the information well organized? Comments: 3. Is the page layout suitable for the material being presented? Comments: Graphics 1. How do you rate the quality and quantity of the photos/illustrations? Comments: Text...
  • Page 14 SECTION 1 INTRODUCTION Name: Title: Company Address: Jan 2001 05114566 Page 1-8...

  • Page 15: Safety

    SECTION 1 INTRODUCTION Safety Safety procedures and safe practices must be followed during installation, operation, and maintenance of the waterjet pump. In this section we have provided label and sign descriptions used in this manual, as well as recommended safety procedures. 1.4.1 Labels and Abbreviations The following describes hazard classifications of the waterjet pump.
  • Page 16 SECTION 1 INTRODUCTION Rear of Waterjet Pump • HP Water "OUT" • Plant Air "IN" • Cooling Water "IN" • Cooling Water "OUT" • Cutting Water "IN" • Drain Jan 2001 05114566 Page 1-10...

  • Page 17: Safety Procedures

    SECTION 1 INTRODUCTION 1.4.2 Safety Procedures Safety procedures must be observed while working on the pump, or any high pressure part of the installation. Service should only be performed by qualified personnel. • The high pressure water, 3,800 bar (55,000 psi) in waterjet cutting systems should not be a cause for concern.
  • Page 18 SECTION 1 INTRODUCTION Never do any work on the unit without making sure the WARNING electrical panel disconnect is locked out with a padlock in the OFF position. Never work on any high pressure component, or loosen any WARNING high pressure fittings without first bleeding the system and assuring there is no high pressure water present.

  • Page 19: High Pressure (Hp) Piping Safety

    SECTION 1 INTRODUCTION 1.4.3 High Pressure (HP) Piping Safety High pressure piping must be installed without torsional or bending stresses. Proper supports and guides must be provided. 9/16” outside diameter HP tubing and fittings are recommended between the pump and the cutting station.

  • Page 20: Emergency Medical Treatment

    SECTION 1 INTRODUCTION 1.4.4 Emergency Medical Treatment An information card to aid treating a waterjet injury is included in the binder of each manual. The card is shown below. Contact the address shown for additional cards. (Front Side) Medical Alert This card is to be carried by personnel working with high pressure Waterjet equipment.

  • Page 21: Section 2 Installation

    SECTION 2 INSTALLATION Installation The installation, start-up, operation, and maintenance of the SL-IV 100hp Waterjet Pump requires complete reading and study of this manual to understand the system in detail. Installation Overview • Read the manual and become familiar with the operation of each component and its nomenclature.

  • Page 22: Buyer Obligations

    SECTION 2 INSTALLATION 2.1.1 Buyer Obligations Equipment installation requires cooperation between the user and KMT Waterjet Systems. If on-site support is requested, the KMT Waterjet Service Department will require the following tasks be accomplished before arrival at the customer site. •...

  • Page 23: Seller Obligations

    SECTION 2 INSTALLATION 2.1.2 Seller Obligations If KMT Waterjet is requested, the following tasks will be the responsibility of the KMT Waterjet technician at installation. • Insure site preparation is satisfactory. • Remove internal strapping and blocking material. • Insure that power is connected prior to equipment turn on. •...

  • Page 24: Installation Requirements (Utilities)

    SECTION 2 INSTALLATION Installation Requirements (Utilities) Environment: The SL-IV100hp Waterjet Pump must be installed indoors. Ambient conditions must not exceed maximum specifications. Moving: The SL-IV100hp Waterjet Pump has provisions to be moved with a forklift. Check weight specifications. The waterjet pump is top heavy. Avoid situations that CAUTION could result in the equipment overturning Electrical connections must be made by qualified...

  • Page 25: Service Connections

    SECTION 2 INSTALLATION 2.2.2 Service Connections Cooling Water IN/OUT: Supply piping must be properly sized to handle the necessary flow, and pressure. Piping must meet national and local piping codes. Cutting Water IN: Supply piping must be properly sized to handle the necessary flow and pressure.

  • Page 26: Tools And Equipment

    SECTION 2 INSTALLATION 2.2.3 Tools and Equipment HP Tube Coning and Threading Procedures Determine Tube Length - Measure, the distance (L), between the fittings, then add two times the tube engagement length in the following table. Cut tubing to length and deburr. High-pressure piping and fittings rated for 4,138 bar WARNING (60,000 psi) must be used.
  • Page 27 SECTION 2 INSTALLATION Cone and Thread Tube Cone and thread both ends of the tube per following diagram and procedure. Cone and Thread Dimensions O.D. Size I.D. size D (max) L (max) Thread mm (inch) mm (inch) mm (inch) mm (inch) NF-LH 6.35 (1/4") 2.11 (0.083)
  • Page 28 SECTION 2 INSTALLATION To cone the tubing, use the following figure as reference. Cone and Threading Tool Item Description (1) Cutter Handle (2) Cutter Support (3) Feed Nut (4) Cutting Blades (5) Collet (6) Housing (7) Gland Nut Tube Size (inch) 1/4”...
  • Page 29 SECTION 2 INSTALLATION Coning • Place appropriate size coning tool in vise so that lubricant can flow to cutting blades (4). • Set feed nut (3) location as shown in dimension A. • Slide tubing through collet (5) until end contacts cutting blades (4) and tighten gland nut (7) just enough to slightly grip tubing.
  • Page 30 SECTION 2 INSTALLATION HP Tube End Connection - Regular The following type of connection is for general applications, where the only load on tubing is due to internal pressure. 1. Slip gland nut (2) on tubing (1) as shown and lubricate thread with High Purity Goop.
  • Page 31 SECTION 2 INSTALLATION HP Tube End Connection – Anti-vibration The following type of connection must be used when tubing is subjected to vibration, rotation, movement, and side loads (i.e. whip tubing). Lubricate threads as above. Do not depend on end connection to take load alone. Proper WARNING piping support and guide must be provided.

  • Page 32: Section 3 Operation

    SECTION 3 OPERATION Operation The SL-IV 100D Waterjet Pump is composed of the following systems: • Low Pressure Water System • High Pressure Water System • Hydraulic System • Recirculation System • Electrical System (SLC 500 PLC w/2-line display) Operation Overview The following provides the component overview Item Description (1) Electric Motor...

  • Page 33: Operator Console

    SECTION 3 OPERATION Operator Console Operator interface with the SL-IV 100D Waterjet Pump is through the operator’s panel. The panel consists of the display keypad, emergency stop (E-Stop) palm button, and indicator lights. The keypad includes the start/stop function keys. The display shows the unit condition, hourmeter, and diagnostics.
  • Page 34 SECTION 3 OPERATION • Panel Electrical Disconnect Handle (13): Controls power to pump. • RESET (F6): Must be pushed to re-open water supply valve after 2 minutes of non-use. Also, must be pushed before motor will re-start following a fault shutdown.

  • Page 35: Operating Procedures

    SECTION 3 OPERATION 3.2.2 Operating Procedures The display on the operator’s console provides information and diagnostics. The following pages show start, stop and fault recovery procedures. The display messages are shown in a box representing the actual display. The display language is set by pressing function key F8 (14); scroll by pressing F8 until necessary language (abbreviation displayed between brackets) is found.

  • Page 36: Remote Operation

    SECTION 3 OPERATION STOP PROCEDURE From the following conditions, follow the procedure below to stop the unit: F5 LED ON RUN light ON CONTROL POWER ON Unit Running 1. Push F5, RUN light will go OFF F1 LED will go ON CONTROL POWER ON light will stay ON Unit will stop 2.

  • Page 37: Initial Pump Start Up Checks

    SECTION 3 OPERATION 3.3.1 Initial Pump Start Up Checks The following checklist should be reviewed before turning on the unit. • Verify all interface connections have been made. • Verify all safety circuits are connected and operational. • Make sure the oil tank (1) is full, check the sight glass (2) located on the side of the tank.
  • Page 38 SECTION 3 OPERATION To Check Motor Direction 1. Remove the front cover from the pump and locate the motor rotation direction arrow (5). Two people are required for this procedure, one person to determine the motor fan rotation and the other person to jog the motor. 2.

  • Page 39: Pump Operation

    SECTION 3 OPERATION 3.3.2 Pump Operation Perform the following steps before operating the pump. Utilities Check: Cutting Water – ON Cooling Water – ON Main Electrical Power – ON Plant Air – ON Install an orifice in the cutting head and close the nozzle control valve. Insure all safety equipment is installed and working.
  • Page 40 SECTION 3 OPERATION Check for any leaks throughout the installation. Remove front cover and locate the HI (13) and LO (14) pressure control valves. They are factory set to deliver high pressure water at 3,100 bar (45,000 psi) and 690 bar (10,000 psi). Turning clockwise increases pressure, counterclockwise to decrease.

  • Page 41: Shutdown Procedure

    SECTION 3 OPERATION 11. Continue increasing pressure by 345 bar (5,000 psi) steps, checking for leaks every time, until reaching desired operating pressure. 12. With HI-LO selector switch change pressure two or three times to assure proper operation. 13. If other than factory LO setting required, set selector switch to LO, adjust LO pressure control valve (14).

  • Page 42: Fault Messages Overview

    SECTION 3 OPERATION Fault Messages Overview The pump will shutdown as a result of the following conditions. Correct problems as shown on the second line of display. The second line of the display will guide the operator through basic troubleshooting in order to eliminate the problem as described.

  • Page 43: Low Oil Level Shutdown

    SECTION 3 OPERATION 3.5.3 Low Oil Level Shutdown 1. The unit will shut down immediately and the following occurs due to low oil level: • RUN green light will go OFF • MALFUNCTION red light will go ON • F1 will be ON •...

  • Page 44: High Pressure Leak Warning

    SECTION 3 OPERATION 3.5.5 High Pressure Leak Warning The high pressure leak warning will occur for at least 60 seconds before the unit shutdowns. It is possible for the unit to run indefinitely with a high pressure leak warning 1. The following will occur as a warning to the operator of the unit’s condition: •...

  • Page 45: Cutting Water Supply

    SECTION 3 OPERATION 3.5.6 Cutting Water Supply F3 is the toggle for the cutting water supply. With F3 turned ON, cutting water supply automatically shuts off, five (5) minutes after the electric motor is shut off. The cutting water supply must be reset by pushing F6 before the motor will start. With F3 selected in the OFF mode, cutting water pressure will continue to be available to the pump, even if the electric motor is not running.
  • Page 46 SECTION 4 MAINTENANCE Maintenance This section provides an overview of “Scheduled Maintenance” and “Preventive Maintenance”. In addition, maintenance of the five systems is necessary and is described in their respective sections. Refer to the following sections for detailed information on the operator console and systems maintenance: •...

  • Page 47: Section 4 Maintenance

    SECTION 4 MAINTENANCE The following is an overview of the primary components and their location. • Hydraulic Pump – including electric motor, and hydraulic valve manifold block. The pump is a variable displacement, axial piston and pressure compensated type. • Recirculation Pump –...

  • Page 48: Scheduled Maintenance

    SECTION 4 MAINTENANCE Scheduled Maintenance Check Item to be Checked Major Component Description Oil Level Hydraulic Oil Tank Oil Sample Hydraulic System Fluid Level & Hydraulic Cartridge Seals Hydraulic Cylinder Leak Checks Plunger Seals HP Cylinder Sealing Head HP Cylinder Low Pressure Filter Water Supply Pressure Assembly...

  • Page 49: General Maintenance

    SECTION 4 MAINTENANCE General Maintenance Proper maintenance is important for reliable and consistent performance. Preventive maintenance reduces unscheduled downtime, and extends component life. High pressure water will cut almost anything it contacts. CAUTION Any leaks must be repaired immediately to prevent damage or serious personal injury.
  • Page 50 SECTION 4 MAINTENANCE Binding and Interference When assembling close tolerance machine parts, use extreme care in aligning them for assembly. Do not force the parts together. If parts bind during assembly, separate them and try again until they are successfully mated. NOTE It should never be necessary to force an assembly together.

  • Page 51: Service Log Data

    SECTION 4 MAINTENANCE Service Log Data Maintaining a book of Service Log Sheets such as shown in the following pages can be a useful method for ordering spare parts, and for tracking maintenance trends on the SL-IV high pressure intensifier pump. Each part replaced should be noted with the following information: date, person, operating hours, and parts replaced.
  • Page 52 SECTION 4 MAINTENANCE Cutting Conditions Operating Pressure: No. of Orifices & Orifice Size: SL-IV Service Log (Circle One): _____________bar/psi _____ each x ______ mm/inch Page ____ Pure water / Abrasive Date/Person Hours TW CYL 11 12 13 14 15 16 17 21 22 Remarks Jan 2002...
  • Page 53 SECTION 4 MAINTENANCE SL-IV SERVICE LOG – PARTS REFERENCE LIST Ref. Part No. 4.3.1 PART DESCRIPTION (CCN) 10106722 Filter Element, Low Pressure Water, 2 each x 10 microns 05049698 Filter Element, Hydraulic Oil Filter Element, High Pressure Water, ¼ HP, 3/8 HP, or 9/16 HP 05022702 Hydraulic Oil Change 05112487...
  • Page 54 SECTION 4 MAINTENANCE Jan 2002 05114590 Page 4-8...

  • Page 55: Section 5 Troubleshooting

    SECTION 5 TROUBLESHOOTING Section 5 TROUBLESHOOTING SL-IV Pump Will Not Start Condition & Possible Causes Corrective Action E-STOP Button Pull out E-STOP button. Push CONTROL POWER ON Depressed button – white light on CONTROL POWER ON button should illuminate. Power Disconnected Check that main power is present.
  • Page 56 SECTION 5 TROUBLESHOOTING Red Flashing Light, Message On Operator’s Console Condition and Possible Causes Corrective Action LEAK Check for HP piping leaks Check for HP seal leak Check for HP check valve leaks Check for HP valve leaks Check for sufficient water supply Check for dump valve closure or seal leakage.
  • Page 57 SECTION 5 TROUBLESHOOTING Oil or Water Leaks from HP Cylinder Weep Holes Condition and Possible Causes Corrective Action Oil Leak HP Intensifier Check hydraulic cylinder O-ring leakage. Check proximity switch area for oil leakage. Remove, inspect, replace or clean hydraulic seal (cartridge).
  • Page 58 SECTION 5 TROUBLESHOOTING HP Check Valves Leak If there are no visible HP water 1. Disconnect the proximity switch cables of the leaks, but there are higher opposite (normal) HP cylinders. temperatures on HP cylinder 2. With the cutting nozzle valve open, start pump or sealing head, this is an at low pressure;...

  • Page 59: Section 6 Low Pressure Water System

    SECTION 6 LOW PRESSURE WATER Low Pressure Water System The SL-IV100hp Waterjet Pump is equipped with two low pressure circuits: • Cutting water supply for HP intensifier assembly • Cooling water supply for the oil-to-water heat exchanger The low pressure water system supplies the pump with the following: •...

  • Page 60: Cutting Water Supply

    SECTION 6 LOW PRESSURE WATER Cutting Water Supply The cutting water supply includes the following: • Low pressure water filter • Inlet water shutoff valve (solenoid operated) • Boost pump along with sensors and pressure controls The low pressure water fittings are stainless steel with rubber hoses connecting the low pressure water components.

  • Page 61: Operation

    SECTION 6 LOW PRESSURE WATER 6.2.2 Operation The cutting water enters the pump through port “B”. When the CONTROL POWER ON button on the operator control panel is activated, solenoid valve (11) opens allowing water to flow to the inlet of the boost pump (1). The boost pump increases the inlet pressure to 8 bar (120 psi) to assure proper supply to both intensifier assemblies.

  • Page 62: Boost Pump Pressure Adjustment

    SECTION 6 LOW PRESSURE WATER 6.2.3 Boost Pump Pressure Adjustment Adjustment must be made with the pump turned off and the inlet water turned off. The boost pump pressure relief valve (3) is adjusted by turning with a flat blade screwdriver.

  • Page 63: Maintenance Overview

    SECTION 6 LOW PRESSURE WATER Maintenance Overview In order to maintain necessary fluid pressure for the pump and to keep the water clean for proper operation it is necessary to replace the water filter and/or adjust the boost pump. The guidelines for servicing these parts are described below.

  • Page 64: Water Filter Service

    SECTION 6 LOW PRESSURE WATER 6.3.1 Water Filter Service Replace filter elements when there is a 1 bar (15 psi) pressure differential between gages (4) and (6): Components: Bleed Valve Element Head Housing Recommended Tools: Supplied filter thread/unthread tool (to turn housing) Container (to capture some water spill) Rags Parts:...

  • Page 65: Boost Pump

    SECTION 6 LOW PRESSURE WATER 6.3.2 Boost Pump If boost pressure, as read on the boost pump discharge pressure gage is not 8.0-8.3 bar (115-120 psi), the boost pump needs to be adjusted. Components: (1) Boost pump (3) Pressure control knob Recommended Tools: Flat screwdriver (To turn pressure control knob) Container (To capture some water spill)

  • Page 66: High Pressure (Hp) Water

    SECTION 7 HIGH PRESSURE WATER High Pressure (HP) Water The high pressure (HP) water system takes the relatively low pressure water inlet to up to 3,800 bar (55,000 psi) at 2.0 1/min, 0.53gpm with an orifice diameter of 0.28 mm (0.011”). 7.1 Components The high pressure water components include the hydraulic intensifier, HP attenuators, HP dump valve and HP piping.

  • Page 67: Intensifier Disassembly And Reassembly

    SECTION 7 HIGH PRESSURE WATER Intensifier Disassembly and Reassembly Detailed instructions are provided on disassembly and reassembly of the hydraulic intensifier, including HP seal maintenance. A discussion of detailed inspection and repair for individual HP subassemblies is also provided. HP attenuators are discussed but no disassembly procedures are included since attenuators are not serviceable by the customer.

  • Page 68: Hp & Lp Water Piping

    SECTION 7 HIGH PRESSURE WATER 7.2.1 HP & LP Water Piping Disconnect from/Reconnect to Waterjet Pump Before performing maintenance on the waterjet pump WARNING observe motor starter lock out/tag out procedures. 1. With 13/16” open wrench loosen and remove HP Piping attached to discharge HP check valve.

  • Page 69: Hp Sealing Head

    SECTION 7 HIGH PRESSURE WATER 7.2.2 HP Sealing Head Remove from/Install in Waterjet Pump Remove low pressure and HP piping from sealing head using procedure in Section 7.2.1. With pin spanner wrench located on head nut to turn counterclockwise, and cylinder wrench installed on cylinder to hold in opposite direction of rotation;...
  • Page 70 SECTION 7 HIGH PRESSURE WATER Remove the sealing head. Using the seal removal tool, remove the HP seal components remaining in the HP cylinder outboard end. Remove the cylinder bore liner. The HP cylinder can now be to be removed for further tear down, or the sealing head and it’s HP seal can be serviced.

  • Page 71: Hp Cylinder

    SECTION 7 HIGH PRESSURE WATER 7.2.3 HP Cylinder Remove from/Install in Waterjet Pump The HP cylinder can be unthreaded from the cylinder head either with or without its head nut and sealing head assembled to it. We recommend the following procedure since the combined parts make up a rather heavy assembly that is difficult to handle.
  • Page 72 SECTION 7 HIGH PRESSURE WATER 6. Reinstall the cartridge retainer flange with its retaining (snap) ring. Before assembly, lightly lubricate the follower and the seal assembly with food grade grease. Slide plunger seal follower over plunger. Install plunger HP seal assembly over plunger in the following order: •...

  • Page 73: Hydraulic Seal Cartridge & Plunger

    SECTION 7 HIGH PRESSURE WATER 7.2.4 Hydraulic Seal Cartridge & Plunger Remove/Install With the HP cylinder removed from the hydraulic cylinder head (Section 7.2.3), the following items become accessible: • Cartridge retainer flange • Hydraulic seal cartridge • Plunger • Hydraulic cylinder head •...
  • Page 74 SECTION 7 HIGH PRESSURE WATER 3. Using cartridge/plunger removal tool threaded to the seal cartridge, pull the cartridge outward over the plunger. Seals in the hydraulic cartridge can be removed and replaced, or the entire cartridge can be replaced. It is recommended that at least one spare cartridge be kept on hand, ready to install.

  • Page 75: Hydraulic Cylinder Head And Hydraulic Piston

    SECTION 7 HIGH PRESSURE WATER 7.2.5 Hydraulic Cylinder Head and Hydraulic Piston Disassembly 1. Remove sealing head and HP cylinder using procedures in Sections 7.2.2 and 7.2.3. 2. Remove proximity switch at cylinder end to be serviced. If both cylinder heads and/or the hydraulic piston are to be removed, both proximity switches must be removed.
  • Page 76 SECTION 7 HIGH PRESSURE WATER 4. Loosen and remove 6 each socket head cap screws retaining cylinder head to hydraulic cylinder. The cylinder head and its O-ring can be removed. The proximity switch mounting flats provide a small lip for loosening the cylinder head.

  • Page 77: Intensifier Subassemblies Inspection And Repair

    SECTION 7 HIGH PRESSURE WATER 7.3 Intensifier Subassemblies Inspection and Repair The inspection and repair of the following subassemblies will be discussed: • Discharge HP Check Valve, Section 7.3.1 • Inlet Check Valve, Section 7.3.2 • Sealing Head, Section 7.3.3 •...

  • Page 78: Discharge Hp Check Valve

    SECTION 7 HIGH PRESSURE WATER 7.3.1 Discharge HP Check Valve The HP discharge check valve can be serviced with the sealing head either installed in or removed from its intensifier HP cylinder. 1. Remove the gland nut from the sealing head using two 30mm (1 3/16”) wrenches.
  • Page 79 SECTION 7 HIGH PRESSURE WATER 3. Inspect the poppet, spring, and guide for wear. Replace the spring and guide if worn. Replace the poppet ball if it has dull appearance. 4. Apply a thin film of High Purity Goop to the sealing face of the gland nut. Install the guide, spring, and poppet into the gland nut.

  • Page 80: Inlet Check Valve

    SECTION 7 HIGH PRESSURE WATER 7.3.2 Inlet Check Valve 1. Use a ½” flat bladed screwdriver to unscrew the poppet retainer from the sealing head. The inlet check valve is disassembled. 2. Inspect and refinish the sealing head face seal surface per instructions in Section 7.3.3.

  • Page 81: Sealing Head

    SECTION 7 HIGH PRESSURE WATER 7.3.3 Sealing Head The sealing head should be inspected for scratches and wear on two surfaces: • HP seal contact surface • Inlet HP check valve poppet contact surface In addition, the sealing head inlet water groove should be examined for cracking.

  • Page 82: Hp Cylinder

    SECTION 7 HIGH PRESSURE WATER 7.3.4 HP Cylinder 1. At a workbench, use the seal removal tool to prevent scratching the cylinder bore sealing surface. Use a pulling action to remove the sealing head HP seal. 2. Remove the bore liner. Use a plastic-faced hammer and the seal removal tool to drive out the plunger HP seal and follower.

  • Page 83: Plunger

    SECTION 7 HIGH PRESSURE WATER 7.3.5 Plunger Plunger surfaces can become streaked with longitudinal scratches or flaws, the surface can become discolored or dull in appearance, or the outboard end can become smeared with stainless steel due to contact with the bore liner. If any of these conditions become severe, the plunger HP seal and possibly the hydraulic seals will leak excessively.

  • Page 84: Hydraulic Seal Cartridge

    SECTION 7 HIGH PRESSURE WATER 7.3.6 Hydraulic Seal Cartridge 1. Carefully remove worn seals and O-rings from cartridge by pushing them with a dowel or similar object. Remove seals positioned close to the open ends first, working toward the interior. Examine seals for unusual wear, deformation or cuts.
  • Page 85 SECTION 7 HIGH PRESSURE WATER 3. During seal installation, orient U-cup packing seals (2) (8) so that they match figure above. 4. Apply food grade grease to seals and cartridge seal components to aid in installation and seal seating. Use installation tool, if available, for installation of U-cup seals (2) (8).

  • Page 86: Hydraulic Piston

    SECTION 7 HIGH PRESSURE WATER 7.3.7 Hydraulic Piston The hydraulic piston contains a seal assembly, glide rings that contact the cylinder bore, pins and elastic bands to retain the two plungers, and check valves to vent possible leaking hydraulic fluid internal to the piston assembly. 1.
  • Page 87 SECTION 7 HIGH PRESSURE WATER 2. Clean and inspect the seal groove and glide ring grooves (2 each) for unusual scratches, residue buildup, etc. Inspect outside diameter surfaces of piston for signs of contact with cylinder walls. If other than superficial damage has occurred, the piston should be replaced.

  • Page 88: Hydraulic Cylinder

    SECTION 7 HIGH PRESSURE WATER 7.3.8 Hydraulic Cylinder The inside diameter surface of the hydraulic cylinder should be inspected for wear grooves and surface finish whenever the hydraulic cylinder heads are removed. Excessive grooving on this bore is indicative of piston seal wear. Item Description (1) Hydraulic Cylinder (2) Cylinder Head...

  • Page 89: Hp Dump Valve

    SECTION 7 HIGH PRESSURE WATER 7.4 HP Dump Valve The dump valve assembly includes a normally open HP water valve, plus a solenoid operated air valve for the air actuator on the dump valve. 7.5 HP Attenuators There is no servicing of the HP attenuators at the customer level. The seals in the HP attenuators are tested at KMT Waterjet to high pressure in excess of operating pressure making disassembly difficult.

  • Page 90: Section 8 Electrical System

    SECTION 8 ELECTRICAL SYSTEM Electrical System The electrical system contains all functions necessary for turnkey operation. This includes the control and starter panel, intensifier reversal circuit, diagnostics, malfunction warning and protection. The electrical enclosure and the display, buttons, lights, and electrical harnesses into and out of this enclosure can be exposed to occasional water spray and dust per NEMA-12 standards.

  • Page 91: Control Circuits And Logic

    SECTION 8 ELECTRICAL SYSTEM 8.1.2 Control Circuits and Logic The operator controls the waterjet pump primarily through the digital display panel. The digital interface (display) communicates with the PLC controller located inside the electrical enclosure. In order to prevent costly damage to the pump, automatic shutdown logic and diagnostic messages are displayed to the operator as to the cause of the impending shutdown.

  • Page 92: Operation

    SECTION 8 ELECTRICAL SYSTEM 8.1.3 Operation During normal operation, the control panel shows operating messages and the RUN green light will be lit. After pulling the EMERGENCY STOP and CONTROL POWER ON pushbutton is pressed: The control power is turned ON. The cutting water inlet valve (11) solenoid is powered on and opens.
  • Page 93 SECTION 8 ELECTRICAL SYSTEM After pressing the F1 key: • The motor starter in the control panel is activated and the motor (10) starts. • The hydraulic HI-LO solenoid valve (5) shifts to LOW pressure to allow for minimum load on the motor during start up. After a few seconds, the pressure shifts to the operator's switch setting.

  • Page 94: Maintenance Overview

    SECTION 8 ELECTRICAL SYSTEM Maintenance Overview Electrical components require minimum attention and service. The components that require service are the proximity switches on the intensifier assembly, and the optical relay switch in the control panel. 8.2.1 Proximity Switch Service If the pump quits pumping water, the proximity switch may need to be replaced.

  • Page 95: Optical Relay Switch Service

    SECTION 8 ELECTRICAL SYSTEM Replace Proximity Switch 1. Turn off waterjet pump, disconnect and LOCKOUT electric power. 2. Disconnect cable. 3. Unscrew bolts, remove proximity switch. 4. Install new switch. Install bolts. 5. Torque bolts to 16-18 Nm (140-160 in-lbs.). 8.2.2 Optical Relay Switch Service If the pump quits operating, the optical relay switch may need to be replaced: •...

  • Page 96: Section 9 Hydraulic System

    SECTION 9 HYDRAULIC SYSTEM Hydraulic System The hydraulic system drives the intensifier assembly to produce HP water. The system is composed of a variable displacement pressure compensated piston pump, driven by a motor. The hydraulic system is designed to provide sufficient hydraulic oil flow at sufficient pressure to supply the two intensifiers, at their specified maximum output conditions of flow and pressure.

  • Page 97: Features

    SECTION 9 HYDRAULIC SYSTEM 9.1.1 Features In addition to “slow start”, other features of the hydraulic system are listed below: • Hydraulic 4-way valve – directional control valve (DCV)–solenoid–operated. Used for HP cylinder shifting. • Closed coupled motor/hydraulic pump – pump mounts directly to the motor, saving approximately 8-10 inches of length on the overall pump/motor assembly, reducing footprint of the waterjet pump package.

  • Page 98: Components

    SECTION 9 HYDRAULIC SYSTEM 9.1.2 Components Following are the hydraulic system components: (1) HI pressure control (2) LO pressure control (3) Fixed relief valve (4) Gage (5) Manifold (6) Pump (7) Motor (8) Directional Control Valve (9) Hydraulic Cylinder (10) Hi-Lo Solenoid Valve NOTE The main pump is direct-mounted to the motor.

  • Page 99: Operation

    SECTION 9 HYDRAULIC SYSTEM Operation The hydraulic system operates at HI or LO pressure settings up to the maximum flow capacity of the variable displacement piston pump. Upon selecting HI or LO, the operator is able to adjust the HI or LO pressure controls within the respective adjustment ranges.

  • Page 100: Hydraulic System Pressure Protection

    SECTION 9 HYDRAULIC SYSTEM 9.2.2 Hydraulic System Pressure Protection Besides the HI-LOW Pressure Control Valves, the hydraulic system pressure is limited by the main relief valve (3). The operating hydraulic pressure is indicated by hydraulic gage (4). Pressure Adjustment Hyd. Pressure Bar (psi) Control Valve Increase...

  • Page 101: Motor/Hydraulic Service Maintenance

    SECTION 9 HYDRAULIC SYSTEM Motor/Hydraulic Service Maintenance The hydraulic oil filter should be checked daily and replaced when the visual indicator is in the red zone. The hydraulic oil should be replaced every 2000 hours or yearly, whichever occurs first. For hydraulic oil and filter maintenance, see Section 10, Recirculation System.

  • Page 102: Motor Service

    SECTION 9 HYDRAULIC SYSTEM 9.3.1 Motor Service 1. Locate the two zerk fittings, they are located at each end of the motor, remove their plastic caps. 2. Apply one or two strokes of grease. Replace caps on zerk fittings. 3. Run motor a few minutes. 9.3.2 Manifold Service 1.
  • Page 103 SECTION 9 HYDRAULIC SYSTEM Note: Additional clearance and access to the motor and pump splines can be had by pushing the pump assembly to the right. The main pump suction hose will limit movement to approximately 1-inch. It should not be necessary to disconnect any hydraulic hoses for this procedure.

  • Page 104: Section 10 Recirculation System

    SECTION 10 RECIRCULATION SYSTEM Recirculation System The recirculation system keeps the hydraulic oil at operating temperature while using the minimum amount of cooling water flow. The system also provides the necessary oil conditioning and filtration to maintain oil cleanliness. The conditioning of the hydraulic oil includes cooling it, cleaning it, and together with the hydraulic tank, removing air bubbles entrained in the oil due to agitation and turbulent flow in the main pump circuit.

  • Page 105: Operation

    SECTION 10 RECIRCULATION SYSTEM 10.2 Operation The recirculation pump (1) takes oil from the tank (6) and pumps it to the oil to water heat exchanger (3), then to the oil filter (5) and back to the tank. The visual indicator (4) indicates when the filter element needs replacement. It should be read when both the water jet pump is running and the oil temperature is approximately 115°F.

  • Page 106: System Pressure Protection

    SECTION 10 RECIRCULATION SYSTEM Operating Temperature Adjustment The operating temperature is adjusted by turning the water modulating valve (2) adjusting knob with a flat blade screwdriver. Clockwise increases the oil temperature. The water modulating valve regulates the cooling flow that enters at port “D” to the heat exchanger (3) and then discharges through port “C”...

  • Page 107: Maintenance Overview

    SECTION 10 RECIRCULATION SYSTEM 10.4 Maintenance Overview During normal operating condition, the oil will be maintained at the correct operating temperature. In order to get the best value from the hydraulic system (including the recirculation system) one should change the filter element when it indicates that it is time.
  • Page 108 SECTION 10 RECIRCULATION SYSTEM Oil Filter If the visual indicator (slide bar) is in the yellow zone or entering the red zone, this is an indication that the oil filter needs to be replaced. Components: (1) Oil Filter Head (2) Element (3) Visual Indicator Parts: Element...
  • Page 109 SECTION 10 RECIRCULATION SYSTEM Oil Tank The oil tank is equipped with the following: • Visual temperature and level indicator • Air breather and filter that prevents dirt from being sucked into the tank whenever the oil level drops, then allows air to escape when the level rises •...
  • Page 110 SECTION 10 RECIRCULATION SYSTEM Replace Hydraulic Oil 1. Drain the tank, by connecting the inlet hose of the oil transfer pump to the drain valve. Open valve and pump oil to container. 2. Close hand valve, remove oil transfer pump inlet hose from hand valve. NOTE Never assume a new drum of oil is free of damaging contaminants.

  • Page 111: Section 11 Specifications

    SECTION 11 SPECIFICATIONS Specifications Following are the specifications for the SL-IV 100D Waterjet Pump. Included are the specifications for the equipment, torque, cutting water, cooling water, and the maximum quantity of orifices that can be supported. 11.1 Equipment Specifications Indoors Installation location -Air borne dust/contaminants Ambient temperature...
  • Page 112 SECTION 11 SPECIFICATIONS Food applications Mobil, DTE Heavy Medium, # 021029 (KMT# 05022702) AMOCO #FG68EL (KMT# 10192524) -Hydraulic oil operation °C(°F) Minimum temperature 15(60) °C(°F) Maximum temperature 65(150) °C(°F) Optimum temperature 46(115) °C(°F) Hot oil shutdown 62(144) β >75 Oil filtration -Hydraulic Pump Type Piston Displacement...
  • Page 113 SECTION 11 SPECIFICATIONS -Cutting water out 9/16" 60,000 psi HP fitting -Cooling water in 1/2" NPT -Cooling water out 1/2" NPT -Plant air in 1/4" NPT -Cutting water drain 1/2" NPT -Oil tank drain valve 1/2" NPT -Oil tank fill port 3/4"...

  • Page 114: Torque Specifications

    SECTION 11 SPECIFICATIONS 11.2 Torque Specifications Recommended Torque Values–Hydraulic Intensifier and HP Connections Do not exceed torque values, excess torque can cause WARNING component damage or failure with potential hazards to equipment and personnel. Item Torque Nm(Ft-Lb) Wrench mm(inch) Hydraulic Intensifier Hydraulic Cylinder End bell bolt 200(145)

  • Page 115: Cutting Water Specifications

    SECTION 11 SPECIFICATIONS 11.3 Cutting Water Specifications The cutting water supply to the waterjet pump must meet the following specifications. High concentration of dissolved solids, especially calcium, silica, and chlorides, will affect high pressure component life. A water analysis will indicate the type of water treatment necessary.

  • Page 116: Cooling Water Specifications

    SECTION 11 SPECIFICATIONS 11.4 Cooling Water Specifications Depending on the type of cooling system (closed recirculation, once through, etc.), the following common problems can be experienced: Closed recirculation: Corrosion Fouling Once through: Corrosion Fouling Scale Microbiological Scale control is the most common problem, and is the result of insoluble matter deposited on the heat transfer surface.
  • Page 117 SECTION 12 PARTS LISTS PARTS LISTS For: SL-IV /100 hp High Pressure Waterjet Pump Version 2.0 200-208v / 3φ / 50-60 Hz To contact the KMT Waterjet Spare Parts Department: Parts Department Europe: Spare Parts Manager KMT Waterjet Systems GmbH Waterjet Systems Wasserstrahl–Schneidetechnik 635 West 12...
  • Page 118 SECTION 12 PARTS LISTS SECTION 12 PARTS LISTS 100 hp SL-IV 12.1 General This section contains parts lists for service procedures and part identification, along with electrical and plumbing schematics of the SL-IV 100 hp high pressure (HP) Waterjet Pump. The reader can use these parts lists to identify the part on a drawing, then find the part number and part description corresponding to the drawing balloon number.
  • Page 119 SECTION 12 PARTS LISTS Fig # Figure Title Page # 12-1 Intensifier Assembly 12-5 12-2 Seal Head Assembly 12-7 12-3 Hydraulic Piston 12-9 12-4 Hydraulic Cartridge 12-11 12-5 Hydraulic Hose Assembly 12-13 12-6 HP Piping Assembly 12-15 12-7 Hydraulic Manifold Assembly 12-17 12-8 Bulkhead Piping...
  • Page 120 SECTION 12 PARTS LISTS Figure 12-1. INTENSIFIER ASSEMBLY-05119169 ITEM No. QTY. PART No. DESCRIPTION 05059712 Body, Cylinder, HP, 1.13-in. ID 05119151 Plunger, Ceramic 05116769 Head Assembly, Sealing 05034772 Head, Cylinder 05133145 Seal Kit, StreamLIFE, (includes packing follower) 10110393 Seal Assembly, Sealing Head 05059688 Nut, Retaining, Sealing Head 05130091...
  • Page 121 SECTION 12 PARTS LISTS Aug 2002 page 12-5 05148275...
  • Page 122 SECTION 12 PARTS LISTS Figure 12-2. SEALING HEAD ASSEMBLY 05116769 ITEM No. PART No. DESCRIPTION 10106417 Body, Sealing Head 10107894 Poppet, Inlet, Cutting Water 05116777 Gland, HP, Sealing Head 05112768 Seat, HP, Sealing Head 49884562 Spring, Compression 05116561 Poppet, Valve, HP Check 05116751 Pin, Guide 10118552...
  • Page 123 SECTION 12 PARTS LISTS Aug 2002 page 12-7 05148275...
  • Page 124 SECTION 12 PARTS LISTS Figure 12-3. HYDRAULIC PISTON ASSEMBLY 05132253 ITEM No. PART No. DESCRIPTION 05132261 Body, Hyd Piston 05074380 Pin, Clevis 05049887 Screw, Set, Socket, with Through Hole 10148757 Valve, Check, Cartridge, with O-ring 49877509 Adhesive, Thread Locker 05088364 Ring, Snap, Flat Wire 05049994 Ring, Backup...
  • Page 125 SECTION 12 PARTS LISTS Aug 2002 page 12-9 05148275...
  • Page 126 SECTION 12 PARTS LISTS Figure 12-4. HYDRAULIC CARTRIDGE SEAL ASSEMBLY 05130091 ITEM No. PART No. DESCRIPTION 05130109 Body, Seal, Cartridge 05015060 Seal, U-Cup, with O-ring 10193522 O-ring 05050760 Ring, Backup 05129481 O-ring 05013024 O-ring 05129515 Back-up Ring 05027255 Seal, U-Cup Ref 1 05009048 Tool, Seal Installation...
  • Page 127 SECTION 12 PARTS LISTS Aug 2002 page 12-11 05148275...
  • Page 128 SECTION 12 PARTS LISTS Figure 12-5. HYDRAULIC HOSE CONNECTIONS 05107032 ITEM PART No. DESCRIPTION 05106950 Hose Assembly 05106968 Hose Assembly 05106976 Hose Assembly 10194207 Hose Clamp 10079754 Radiator Hose 49872245 Split Flange 05106984 Split Flange Elbow 05112750 Hose Assembly 05051214 Hose Assembly 05073176 O-ring Adapter...
  • Page 129 SECTION 12 PARTS LISTS Aug 2002 page 12-13 05148275...
  • Page 130 SECTION 12 PARTS LISTS Figure 12-6 HIGH PRESSURE PIPING 05113659 ITEM PART 10083897 Hose Ferrule, .25 DESCRIPTION 10078772 Plug, .56 05070628 Tube, HP, Bent, 3/8 158” 10186153 Conduit, Extra Flexible, 3/8-ID 05070644 Tube, Hp, Bent, 3/8 05090717 Nut, Retaining, Accumulator 10078590 Tee, HP, 3/8, 60,000 psi, 10079465 Tee, HP, 9/16, 60,000 psi, SST 10079457 Adapter, HP, 9/6 x 3/8,...
  • Page 131 SECTION 12 PARTS LISTS Aug 2002 page 12-15 05148275...
  • Page 132 SECTION 12 PARTS LISTS Figure 12-7 HYDRAULIC MANIFOLD ASSEMBLY 05103171 ITEM No. QTY. PART No. DESCRIPTION 05103197 Block, Manifold, Hydraulic 10187417 O-ring, -128 05071055 Plug, -12 SAE O-ring, Hex Socket, Steel 05103189 Valve, Check, Hyd, Cartridge 10187060 Valve, Relief, Hyd, 25 – 800 psi Range, Adjustable 10187052 Valve, Relief, Hyd, 100 –...
  • Page 133 SECTION 12 PARTS LISTS Aug 2002 page 12-17 05148275...
  • Page 134 SECTION 12 PARTS LISTS Figure 12-8 BULKHEAD PIPING ASSEMBLY 05105499 ITEM 05111380 Quick Disconnect Body, 1/4 PART No. DESCRIPTION 49895303 Adapter, Str ½-NPT x –8 49887011 Elbow, 90-deg, 1/2 10069714 Washer, Flat, 3/8 10091866 Modulating, Valve 05111406 Adapter, Str, ¼-NPT x –8 05060207 Nipple, SST, 1/2 NPT 95157418 Adapter, Str, ½-NPT x –8 05111398 Quick Disconnect Coupling...
  • Page 135 SECTION 12 PARTS LISTS Aug 2002 page 12-19 05148275...
  • Page 136 SECTION 12 PARTS LISTS Figure 12-9 LOW PRESSURE WATER FILTER ASSEMBLY 05135678 ITEM No. QTY. PART No. DESCRIPTION 05044052 Gage, Pressure, O–200 psig, ¼ NPT, Stainless, Bottom-Mount 10100428 Adapter, Bushing, ½ x ¼ NPT, Stainless 05070982 Valve, Relief, 50 – 150 psi, ½ NPT 05074067 Nipple, ½...
  • Page 137 SECTION 12 PARTS LISTS Aug 2002 page 12-21 05148275...
  • Page 138 SECTION 12 PARTS LISTS Figure 12-10 HYDRAULIC POWER PACKAGE, 100 HP SL-IV 200-208v/3/50-60 05145321 ITEM PART No. PART DESCRIPTION 05145305 Motor/Pump Assembly-200-208/3/50-60 05103411 Water Pump Adapter 95572897 Hex Head Screw, 1/4-20 x 5/8 95838314 Lock Washer, .25 05093638 Vane Water Pump 05069885 Temperature Switch Adapter 05103429...
  • Page 139 SECTION 12 PARTS LISTS Jan 2003 page 12-23 05148275...
  • Page 140 SECTION 12 PARTS LISTS Figure 12-11 MOTOR / PUMP ASSY SL-IV 100 hp, 200-208v 05145305 ITEM QTY PART NO. DESCRIPTION 95296281 Capscrew, Hex Head, ¾-10 95688735 Washer, Lock, ¾ 05103205 Mount, Motor 05145248 Electric Motor, 200-208/3/50-60 10066256 Capscrew, Hex Head, ¾-10 10184802 Grease, Anti-Seize, Optimol 05103239...
  • Page 141 SECTION 12 PARTS LISTS Jan 2003 page 12-25 05148275...
  • Page 142 SECTION 12 PARTS LISTS Figure 12-12 RESERVOIR ASSEMBLY 05104153 ITEM PART No. DESCRIPTION 05104161 Weldment, Reservoir 05104179 Gasket, Cover, Reservoir 05050026 Switch, Temperature / Level, Hyd, Cartridge- Type, 149 deg F 05092739 Breather, Air 10168862 Gage, Dual Scale, Level/Temperature, Oil 05103809 Housing, Filter, Hyd Oil, w/Gage 05104187...
  • Page 143 SECTION 12 PARTS LISTS Jan 2003 page 12-27 05148275...
  • Page 144 SECTION 12 PARTS LISTS Figure 12- 13 TOP COVER ASSEMBLY, 05106026 ITEM No. QTY. PART No. DESCRIPTION 05091970 Screw, Machine, Flat Head, #10 – 32 x .75-in., Stainless Steel, Phillips Head 05106034 Support, Cover, SL-IV, Weldment 05106042 Hinge, Cover 05106059 Cover, Top 05092002 Screw, Flange Head, 3/8 –...
  • Page 145 SECTION 12 PARTS LISTS Jan 2003 page 12-29 05148275...
  • Page 146 SECTION 12 PARTS LISTS Figure 12-14 SL-4/100 hp, ELECTRICAL ASSEMBLY 200-208v/3/50-60-05145826 ITEM PART No. DESCRIPTION 05107040 Sensor Harness 10098804 Flexible Conduit Conn, 90 deg 10069763 Washer, .50 42” 05039938 Flexible Conduit, 1.50 10114932 Flexible Conduit Conn, 45 deg 05147251 Conduit Bushing, 1.50 80073109 Split Bolt Connector 95423695...
  • Page 147 SECTION 12 PARTS LISTS Jan 2003 page 12-31 05148275...
  • Page 148 SECTION 12 PARTS LISTS Figure 12-15 CONTROL PANEL CONFIGURATION, 200-208/3/50-60-05145818 ITEM 05105929 Control Sub-assembly PART No DESCRIPTION 48” 05106398 #3 Wire, Green/Yellow 05145453 Circuit Breaker, 400A 05145537 Non-reversing Contactor 05031620 Skt Hd Screw, #10-32 x 1 3/4 05107248 Crimp Ferrule 05145487 Door Interlock Handle 05145552 Contactor Jumper 05145461 Terminal Lug...
  • Page 149 SECTION 12 PARTS LISTS Jan 2003 page 12-33 05148275...
  • Page 150 SECTION 12 PARTS LISTS Figure 12-16. CONTROLS SUB-ASSEMBLY, 05105929 ITEM 05107107 Operator Interface QTY PART No DESCRIPTION 10156859 I/O Rack 1584” 10176410 #16 Wire, Blue 10146363 Single Point Module 05049416 Seletor Switch 10157659 Star Lock Washer, .25 168” 10170165 #16 Wire, Green/Yellow 05021944 Wiring Duct 10170132...
  • Page 151 SECTION 12 PARTS LISTS Jan 2003 page 12-35 05148275...
  • Page 152 Date: 4/24/2003 Time : 12:49:39 PM Title: J:\cad\Release\0510\05107172.DWG...

Table of Contents