Purple Line EGO400 User Manual

Caravan movers

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Caravan Movers
For use with Model Numbers:
EGO130 & EGO400
User Manual
Ref: CM-UM-0115-Rev.C AUS
PL CM manual AU 01-15.indd 1
14/1/15 10:43:37

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Summary of Contents for Purple Line EGO400

  • Page 1 Caravan Movers For use with Model Numbers: EGO130 & EGO400 User Manual Ref: CM-UM-0115-Rev.C AUS PL CM manual AU 01-15.indd 1 14/1/15 10:43:37...
  • Page 2 ANGULAR: NAME SIGNATURE DATE TITLE: DRAWN CHK'D APPV'D MATERIAL: eGo engagement tool adapter DWG NO. WEIGHT: SCALE:1:2 SHEET 1 OF 1 EGO400 The motor cables are supplied pre-wired to both motor assemblies PL CM manual AU 01-15.indd 2 14/1/15 10:43:38...
  • Page 3 Parts Identification & Fitting Diagrams Fig.1 EGO400 EGO130 Fig.3 Fig.2 EGO400 Fig.5 Fig.4 EGO130 Fig.6 PL CM manual AU 01-15.indd 3 14/1/15 10:43:39...
  • Page 4 When resistance is met – STOP WINDING. Failure to do this may result in mechanical damage. EGO130 Fig.10 Engaged Position Fig.9 EGO130 EGO130 Fig.11 Fig.12 20mm EGO400 EGO400 Disengaged Position Fig.13 EGO400 Engaged Position PL CM manual AU 01-15.indd 4 14/1/15 10:43:39...
  • Page 5 Parts Identification & Fitting Diagrams Fig.14 Fig.16 EGO400 10mm Fig.15 EGO130 10mm Fig.18 Fig.16A 165mm (min) 85mm (min) 1800mm to 2500mm (max) Fig.18A European Type Chassis Caravan Floor L–Profile U–Profile PL CM manual AU 01-15.indd 5 14/1/15 10:43:40...
  • Page 6 Parts Identification & Fitting Diagrams Fig.20 Caravan Front Fig.19 CONTROL UNIT BATTERY PL CM manual AU 01-15.indd 6 14/1/15 10:43:41...
  • Page 7 Parts Identification & Fitting Diagrams Fig.21 FRONT OF AXLE MOTORS Overhead Motor 1 Positive (+) cable to terminal 1 View Motor 1 Negative (-) cable to terminal 2 Motor 2 Positive (+) cable to terminal 3 Motor 2 Negative (-) cable to terminal 4 Caravan Front REAR OF AXLE MOTORS...
  • Page 8: Table Of Contents

    Cable P-Clips 10.4mm Cross Actuation Centre Bar Battery Terminal Connector 8mmØ Cross Actuation Insert Bars Battery Terminal Connector 6mmØ Engagement Tool (Model No. EGO400) Cable Spade Connectors Chassis Stop Bolts & Nuts (2 pairs) Cable Number Markers (1,2,3,4) Upper Chassis Clamp Plate...
  • Page 9: Introduction

    Introduction Thank you for choosing a Purple Line® caravan mover. This has been produced according to very high standards and has undergone careful quality control procedures. Simply by using the remote control you can move your caravan effortlessly into any position required within operating guidelines.
  • Page 10: Installation - Mechanical Components

    With the main assembly loosely fitted onto the chassis, slide the whole assembly along the chassis until the rollers (Fig.2A or Fig.4A) are 20mm away from the surface of the centre each tyre (Fig.8 or Fig.12). Two 20mm spacers (30) are provided. Purple Line® Page 3 Ref: CM-UM-0115-Rev.C AUS PL CM manual AU 01-15.indd 3...
  • Page 11: Installation - Electrical/Electronic Components

    Once the motor cables are through the drilled hole next to the Control Unit (32), cut the cables, ensuring that they are the same length. Remove approx. 5 mm of the insulation from the ends. Fix the spade connectors (24) by using crimping Purple Line® Page 4 Ref: CM-UM-0115-Rev.C AUS...
  • Page 12: Operation Safety Guidelines

    Cut the cables to an appropriate length and remove approx. 5 mm of the insulation from the ends. Fix the spade connectors by using crimping pliers. A secure and good quality connection on each cable is essential. Finally, connect the Battery Cables (14 & 15) to the Control Unit (32). Installation of your Purple Line® Caravan Mover is now complete.
  • Page 13: Operation - Motor Units

    The mover has two Motor Units (1 & 2). In general they are mounted in front of the axle of the caravan/trailer. Both units are identical but cannot be switched. Please refer to Fig.2 for Model No: EGO400 and Fig.4 for Model No: EGO130 Fig.2/Fig4...
  • Page 14: Operation - Remote Control Handset

    Control Unit’s LED is still flashing. The green LED will then be on without flashing. The remote control and Control Unit are now paired. Repeat this procedure with the second Control Unit. Purple Line® Page 7 Ref: CM-UM-0115-Rev.C AUS PL CM manual AU 01-15.indd 7...
  • Page 15: Using Your Caravan Mover With Quattro® Technology

    It is important that this procedure be understood and followed before you start to operate a four motor caravan mover system. The electronics that are supplied with all Purple Line caravan movers are Quattro electronics. These are designed in such a way that they can operate in two different modes - single and twin axle mode.
  • Page 16: The Jockey Wheel

    Make sure that both rollers are fully disengaged! Trying to drive away with the mover still engaged, will damage the mover, your caravan tyres and strain your tow vehicle! Purple Line® Page 9 Ref: CM-UM-0115-Rev.C AUS PL CM manual AU 01-15.indd 9...
  • Page 17: Maintenance

    Make sure you keep it charged to ensure it is in good condition the next time you want to use it. Once a year have your Purple Line® caravan mover maintained and visually inspected. This inspection must include all the bolt/nut connections, the cables and electrical connections and lubrication of movable parts/joints.
  • Page 18 If the pressure is low, the roller would need to be pushed into the tyre further than usual to gain sufficient traction. In case of any doubt, please call your Purple Line® Caravan Mover supplier. Purple Line®...
  • Page 19 Guarantee Purple Line® caravan mover systems are provided with a parts only warranty for a period of 2-years from the date of purchase. Any warranty claims must be directed through the place of purchase with a proof of purchase provided.
  • Page 20 © 2015 Purple Line Pty Ltd. Photographs are for illustration purposes only. Actual product may differ. Purple Line reserve the right to change product specifications without prior notice. PL CM manual AU 01-15.indd 13 14/1/15 10:43:43...

This manual is also suitable for:

Ego130

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