EnerSys alpha HDX 400 Technical Manual

EnerSys alpha HDX 400 Technical Manual

Compact dc power distribution

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HDX
Compact DC Power Distribution
Technical Manual
Effective: April 2020

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Summary of Contents for EnerSys alpha HDX 400

  • Page 1 ™ Compact DC Power Distribution Technical Manual Effective: April 2020...
  • Page 2 Safety Notes Alpha Technologies Services, Inc. considers customer safety and satisfaction its most important priority. To reduce the risk of injury or death and to ensure continual safe operation of this product, certain information is presented differently in this manual. Alpha tries to adhere to ANSI Z535 and encourages special attention and care to information presented in ®...
  • Page 3 ™ Compact DC Power Distribution Technical Manual C048-693-30 R02, Rev. B Effective: April 2020 © 2020 by Alpha Technologies Services, Inc. Disclaimer Images contained in this manual are for illustrative purposes only. These images may not match your installation. Operator is cautioned to review the drawings and illustrations contained in this manual before proceeding. If there are questions regarding the safe operation of this powering system, please contact Alpha Technologies or your nearest Alpha representative.
  • Page 4: Table Of Contents

    Contents 1.0 Purpose and Applicability � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1�1 Product Model �...
  • Page 5: Purpose And Applicability

    1.0 Purpose and Applicability Purpose and Applicability The purpose of this document is to detail the installation and operation instructions for the HDX Compact DC Power Distribution Center� 1.1 Product Model Product Model This document applies to the following configurations of the HDX  Compact DC Power Distribution Center: Table 1. HDX Model Configurations PART NUMBER DESCRIPTION C016-450-10 HDX 400 Isolated A/B Input...
  • Page 6: Installation

    4.0 Installation Installation NOTICE: THIS PRODUCT MUST BE INSTALLED WITHIN A RESTRICTED ACCESS LOCATION WHERE ACCESS IS THROUGH THE USE OF A TOOL, LOCK AND KEY, OR OTHER MEANS OF SECURITY, AND IS CONTROLLED BY THE AUTHORITY RESPONSIBLE FOR THE LOCATION�...
  • Page 7: 4�2 Mounting

    4.2 Mounting Mounting The HDX product can be mounted in a 19 in� or 23 in� rack configuration, in a front flush or mid-mount orientation. Step 1. Attach the two (2) front mounting ears in the appropriate configuration using the included 1/4 in.-20 hardware as  shown in Figure 1� 4.3 Chassis Ground Chassis Ground CAUTION! DO NOT ENERGIZE THE PANEL BEFORE CHASSIS GROUND IS CONNECTED�...
  • Page 8: 4�5 Input Connections

    4.5 Input Connections Input Connections WARNING! ELECTRICAL HAZARD INPUTS MUST BE PROTECTED BY A LISTED CIRCUIT BREAKER OR BRANCH RATED FUSE� REFER TO TABLE 4 BELOW FOR MAXIMUM FUSE AND BREAKER SIZES� MULTIPLE POWER SOURCES ARE PRESENT, ENSURE ALL INPUT POWER FEEDS ARE NOT ENERGIZED BEFORE INSTALLING THEM�...
  • Page 9: 4�6 Output Connections

    4.6 Output Connections Output Connections CAUTION! DO NOT PERFORM THIS STEP ON CIRCUITS WITH BREAKERS INSTALLED� ENSURE NO POWER IS PRESENT ON THE CIRCUIT BEING WIRED BEFORE PROCEEDING� NOTICE: MAKE SURE THAT ALL CABLES HAVE INSULATED TERMINALS OR HEAT SHRINK APPLIED PRIOR TO TERMINATION, AND THAT NO-OXIDE COMPOUND IS APPLIED TO ALL COPPER-TO-COPPER CONNECTIONS�...
  • Page 10: 4�7 Rear Safety Cover Installation

    4.7 Rear Safety Cover Installation Rear Safety Cover Installation WARNING! ELECTRICAL HAZARD FAILURE TO INSTALL THE PLASTIC SAFETY SHIELDS PROPERLY MAY CREATE AN ELECTRICAL HAZARD�THE PANEL MAY BE ENERGIZED WHEN INSTALLING THE REAR PLASTIC SAFETY COVERS� The HDX product includes a rear safety cover which is to be installed around the rear eletrical terminations�...
  • Page 11: Operation

    5.0 Operation Operation 5.1 Panel Status Panel Status Bright front panel LEDs allow the overall status of the panel to be determined at a glance� 5.1.1 5.1.1 Front Panel LED Identification Front Panel LED Identification The HDX product provides status information illuminated LED on the front of the panel (see Figure 4)� A Power Input This LED will illuminate BLUE when power is present on the A input�...
  • Page 12: Product Specifications

    6.0 Product Specifications Product Specifications Table 7. Technical Specifications Per Model C016-450-10 C016-451-10 C016-452-10 Type of Input A/B Isolated Input Single Input Diode Redundant Routing Circuit Circuits 16 (8A/8B) Input Voltage -48VDC -48VDC -48VDC Input Current 400A Max 400A Max 200A Max Maximum Input Interruption Device 500A 500A 250A...
  • Page 13: Models And Accessories

    7.0 Models and Accessories Models and Accessories Table 9. HDX  Model Configurations ™ DESCRIPTION PART NUMBER HDX 400 Isolated A/B Input C016-450-10 HDX 400 Single Input A/B C016-451-10 HDX ABC 10 Isolated Diode Routed Input C016-452-10 Table 10. Accessories DESCRIPTION PART NUMBER Return adapter for large lug support (350kcmil and larger) C016-1651-10 - Allows termination of 3/8 in�...
  • Page 14 Table 12. Supported Lugs for Chassis Ground Connections WIRE GAUGE ALPHA PART MANUFACTURER MANUFACTURER PART CRIMP DIE REQUIRED NUMBER NUMBER #2 AWG C538-089-10 Burndy YAZV2C2TC14FX, Brown, 10 Burndy U4CRT, W2CVT, W2CRT, X2CRT Table 13. Supported Lugs for Input Connections WIRE GAUGE ALPHA PART MANUFACTURER MANUFACTURER PART CRIMP DIE REQUIRED...
  • Page 15: Appendix A: Mechanical Drawings

    Appendix A: Appendix A: Mechanical Drawings Mechanical Drawings A.1 Connection Detail Connection Detail HDX 400 A/B Isolated Input Model (C016-450-10) HDX 400 A/B Isolated Input Model (C016-450-10) C048-693-30 R02, Rev. B (04/2020)
  • Page 16: A�2 Rear Detail Hdx 400 A/B Isolated Input Model (C016-450-10)

    A.2 Rear Detail Rear Detail HDX 400 A/B Isolated Input Model (C016-450-10) HDX 400 A/B Isolated Input Model (C016-450-10) C048-693-30 R02, Rev. B (04/2020)
  • Page 17: A�3 Top And Bottom View Hdx 400 A/B Isolated Input Model (C016-450-10)

    A.3 Top and Bottom View Top and Bottom View HDX 400 A/B Isolated Input Model (C016-450-10) HDX 400 A/B Isolated Input Model (C016-450-10) C048-693-30 R02, Rev. B (04/2020)
  • Page 18: A�4 Connection Detail Hdx 400 A/B Single Input Model (C016-451-10)

    A.4 Connection Detail Connection Detail HDX 400 A/B Single Input Model (C016-451-10) HDX 400 A/B Single Input Model (C016-451-10) C048-693-30 R02, Rev. B (04/2020)
  • Page 19: A�5 Rear Detail Hdx 400 A/B Single Input Model (C016-451-10)

    A.5 Rear Detail Rear Detail HDX 400 A/B Single Input Model (C016-451-10) HDX 400 A/B Single Input Model (C016-451-10) C048-693-30 R02, Rev. B (04/2020)
  • Page 20: A�6 Top And Bottom View Hdx 400 A/B Single Input Model (C016-451-10)

    A.6 Top and Bottom View Top and Bottom View HDX 400 A/B Single Input Model (C016-451-10) HDX 400 A/B Single Input Model (C016-451-10) C048-693-30 R02, Rev. B (04/2020)
  • Page 21: A�7 Connection Detail Hdx A/B/C Diode Routed Input Model (C016-452-10)

    A.7 Connection Detail Connection Detail HDX A/B/C Diode Routed Input Model (C016-452-10) HDX A/B/C Diode Routed Input Model (C016-452-10) C048-693-30 R02, Rev. B (04/2020)
  • Page 22: A�8 Top And Bottom View Hdx A/B/C Diode Routed Input Model (C016-452-10)

    A.8 Top and Bottom View Top and Bottom View HDX A/B/C Diode Routed Input Model (C016-452-10) HDX A/B/C Diode Routed Input Model (C016-452-10) C048-693-30 R02, Rev. B (04/2020)
  • Page 23 C048-693-30 R02, Rev. B (04/2020)
  • Page 24 Alpha Technologies Services, Inc. | 3767 Alpha Way, Bellingham, WA 98226, USA Tel�: Toll Free North America: +1 800 322 5742 | Outside US: +1 360 647 2360 | Technical Support: +1 800 863 3364 For more information visit our website at: www�alpha�com ©...

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