CleanFreak 20B-Z Operator's & Parts Manual

CleanFreak 20B-Z Operator's & Parts Manual

Electric automatic floor scrubber

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Operator & Parts Manual
Electric Automatic Floor Scrubber
Model: 20B-Z
8050907
REV.01(10-2018)

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Summary of Contents for CleanFreak 20B-Z

  • Page 1 Operator & Parts Manual Electric Automatic Floor Scrubber Model: 20B-Z 8050907 REV.01(10-2018)
  • Page 2 Part # and quantity (do not order by page number) PROTECT THE ENVIRONMENT Please dispose of packaging materials, old machine components such as batteries, hazardous fluids, including antifreeze and oil, in an environmentally safe way according to local waste disposal regulations. Always remember to recycle. Specifications and parts are subject to change without notice. 20B-Z...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY PRECAUTIONS......................4 MACHINE COMPONENTS....................5 PANEL COMPONENTS......................6 MACHINE SETUP & INSTALLATION..................7 MACHINE OPERATION....................8 WHILE OPERATING MACHINE..................8 TANK DRAINING........................9 BATTERY CHARGING......................9 PREVENTATIVE MAINTENANCE...................9-10 FAULT CODE & SOLUTION....................11 BASIC TROUBLESHOOTING.....................12 TECHNICAL SPECIFICATIONS..................13 PARTS LIST......................14-33 WEAR AND TEAR PARTS....................34 WIRING DIAGRAM .......................35 20B-Z...
  • Page 4: Safety Precautions

    - Secure machine with wheel blocks prior to jacking the machine up. - Use approved jack or hoist to safely elevate the machine. - Disconnect batteries prior to working on machine. - Wear gloves when handling batteries or battery cables. 20B-Z...
  • Page 5: Machine Components

    13. Caster, 2 Inch, Squeegee Blade Adjustment 31. Recovery Tank Drain Hose 14. Hose Fill-Port 32. Recovery Tank 15. Squeegee Storage Bracket 33. Recovery Tank Cover 16. Main Power Key Switch 17. Control panel (see Panel components) 18. Main controller breaker 20B-Z...
  • Page 6: Panel Components

    1. Fault indicator 9. Vacuum motor indicator 2. Battery meter 10. Vacuum motor switch 3. Brush motor indicator 11. Fault code 4. LED display screen 12. Timer 5. Solution flow indicator 6. Solution flow control button (-) 7. Solution flow control button (+) 8. Fault message display area 20B-Z...
  • Page 7: Machine Setup & Installation

    Make sure the knobs are completely seated into the slots before securing knobs. 3. Connect the vacuum hose to the squeegee assembly. Loop the hose by using the hose clip provided. 4. Check the squeegee blades for proper adjustment. 20B-Z...
  • Page 8: Machine Operation

    6. Turn on the vacuum motor switch (see Panel components, item #10). 7. Ultron 20BA: Pull the control handle bail (see machine components, item #2) backwards to start scrubbing by moving the machine forward. 20B-Z...
  • Page 9: Tank Draining

    WARNING: Repairs are to be completed 2. Remove the cover of the filter assembly (see by Dealer only. Any repairs completed by machine components, item #29) to drain the unauthorized persons will avoid the warrenty. 20B-Z...
  • Page 10 Do not let them sit in a discharged condition. 1. Always follow the battery charging directions as outlined in the BATTERY CHARGING section of this manual. 2. Keep battery tops and terminals free from corrosion. A strong solution of baking soda 20B-Z...
  • Page 11: Fault Code & Solution

    Please refer to the below table to determine the flash continuously, accompany an audible alarm fault cause and the solution. occasionally. MODEL FAULT FAULT MESSAGE FAULT CAUSE SOLUTION CODE 20B-Z Release the control handle bail Lower Brush Deck Brush deck is off the floor ● or Lower the Brush deck Vac Mtr O.L. Vacuum motor overload ● RE-START!
  • Page 12: Basic Troubleshooting

    Low battery charge Recharge batteries Low battery charge Fully recharge batteries Defective batteries Replace batteries Short run time Faulty battery charger Repair or replace battery charger Down pressure lever is set for extra scrub Lower down pressure lever head pressure 20B-Z...
  • Page 13: Technical Specifications

    OPERATOR MANUAL tecHnIcal SpecIfIcatIonS 20B-Z model Brush assist dImenSIonS l 55.7 in / 1,415 mm dImenSIonS W 22 in / 560 mm dImenSIonS H 44.9 in / 1,140 mm WeIGHt 210 lbs / 95 Kg WeIGHt WItH BatteRIeS 410 lbs /185 Kg RecoVeRy tanK 17.2 Gal / 65 L...
  • Page 14: Parts List

    PARTS LIST RECOVERY TANK GROUP 20B-Z...
  • Page 15 RECOVERY TANK SUPPORT 8115404 SLEEVE, P/M 1021830 HEX BOLT M8×30 8111015 FLOAT, SHUT-OFF 2320220 BEND 1321210 SCREW, SELF-TAPPING, ST4×10 2320216 COVER, CLEAR 2320218 GASKET, CLEAR WINDOW 1221410 SCREW M4×10 1421409 FLAT WASHER M4.3×DIA9×0.8 2320217 RUBBER HINGE 8111022 WARNING LABEL 20B-Z...
  • Page 16 PARTS LIST VACUUM FAN GROUP 20B-Z...
  • Page 17 8112005 GASKET, VACUUM MOTOR 1121605 HEX NUT M6 8112006 STUD M6×92 8132050 VACUUM MOTOR , 24VDC, 2-STAGE, KIT 1421612 FLAT WASHER M6×DIA12×1.6 1123608 LOCK NUT M6 1914300 TIE, NYLON, 5×300 8132007 MUFFLER, VACUUM MOTOR 1221512 SCREW M5×12 8133012 BRACKET 20B-Z...
  • Page 18 PARTS LIST SOLUTION TANK GROUP 20B-Z...
  • Page 19 8136002 SOLUTION TANK 8133007 CLEAN TUBING 1962025 CLAMP 16-25mm 8119005 BALL VALVE, G1/2 8119007 ELBOW G1/2 8113021 HANDLE, CONNECTOR 8113020 CONNECTOR 8114731 BATTERY CONNECT CABLE, ASSEMBLY 8113013 SPACER, BATTERY 8113011 BATTERY, 12TB115, 115AH, HOPPECKE 8133010 BATTERY, 6-EVF-100, 110AH, CHILWEE 20B-Z...
  • Page 20 NYLON, CLAMP 1123305 LOCK NUT M3 8113010 BRACKET, CONNECTOR MOUNTING 1434300 LOCK WASHER, TOOTH, M3 1211325 SCREW M3×25 8134783 BATTERY CONNECT CABLE, ASSEMBLY 1422513 LOCK WASHER M5 1321110 SELF-TAPPING SCREW ST3.5×10 1421409 FLAT WASHER M4×DIA9×0.8 8133002 CAP, SOLUTION FILL 20B-Z...
  • Page 21 PARTS LIST CONTROL CONSOLE GROUP(20B-Z) 20B-Z...
  • Page 22 PARTS LIST CONTROL CONSOLE GROUP(20B-Z) PART DESCRIPTION NUMBER REQ'D 8114709 KEY SWITCH 8114752 8134727 CONTROL PANEL DECAL, Ultron 20BA 1221512 SCREW M5×12 1422513 LOCK WASHER M5 1421510 FLAT WASHER M5×DIA10×1.0 8134720 CONTROL PANEL, Ultron 20BA 8134015 GASKET 8134736-G CONTROL PANEL PCB, Ultron 20BA (WET FLOODED/ EN) 1221306 SCREW M3×6...
  • Page 23 PARTS LIST CONTROL CONSOLE GROUP(20B-Z) PART DESCRIPTION NUMBER REQ'D 8134082 CABLE, SQUEEGEE LIFT 8014101 LIFTING ROPE SPACER 1021610 HEX HEAD BOLT M6×10, SS 1421616 FLAT WASHER M6×DIA16×1.0 1123608 LOCK NUT M6 8014012 BAFFLE 8113111 NYLON FLAT WASHER DIA12.9×DIA25.4×0.8 1121605 HEX NUT M6...
  • Page 24 PARTS LIST FRAME & WHEEL GROUP(20B-Z) 20B-Z...
  • Page 25 PARTS LIST FRAME & WHEEL GROUP(20B-Z) PART DESCRIPTION REQ'D NUMBER 1021820 HEX BOLT M8×20 1422821 LOCK WASHER M8 1421824 FLAT WASHER M8×DIA24×2 8145100 MAIN FRAME 1421618 FLAT WASHER M6×DIA18×1.6 1123608 LOCK NUT M6 8115300 BRACKET, PEDAL LOCKING 1421124 FLAT WASHER M12×DIA24×2.5...
  • Page 26 PARTS LIST SCRUB HEAD GROUP (20B-Z) 20B-Z...
  • Page 27 PARTS LIST SCRUB HEAD GROUP (20B-Z) PART DESCRIPTION NUMBER REQ'D 8116200 BRUSH MOTOR, 24VDC 1.0HP, KIT 8116007 BRUSH MOTOR CARBON BRUSH 1656433 1221412 SCREW M4×12 1422513 LOCK WASHER M5 1421518 FLAT WASHER M5×DIA18×2 8116100 WATER SUPPLY TUBE 8116006 SCRUB HEAD HOUSING...
  • Page 28 PARTS LIST SCRUB HEAD LIFT GROUP (20B-Z) 20B-Z...
  • Page 29 PARTS LIST SCRUB HEAD LIFT GROUP (20B-Z) PART DESCRIPTION REQ'D NUMBER 8137006 NON-SLIP MAT 8137100 BRACKET, SCRUB HEAD LIFT 8133151 BUMPER 1123810 LOCK NUT M8 1021830 HEX BOLT M8×30 1421824 FLAT WASHER M8×DIA24×2 8117007 NYLON WASHER DIA12.9×DIA24×2.5 8115404 BEARING, JOURNAL...
  • Page 30 PARTS LIST SQUEEGEE GROUP 20B-Z...
  • Page 31 SQUEEGEE BLADE, FRONT, LINATEX 8118610 SHORT CLAMP ASSEBLY 1221575 SCREW M5×75 8118200 LEFT BRACKET 1121008 HEX NUT M10 8118600A CLAMP ASSEMBLY 8118624 SHAFT 8118623 SPACER 1123507 LOCK NUT M5 8118109 HOLDER VACUUM HOSE 8118006 VACUUM HOSE 8118000-BK SQUEEGEE ASSEMBLY, LINATEX 20B-Z...
  • Page 32 PARTS LIST SOLUTION GROUP 20B-Z...
  • Page 33 FLAT WASHER M5×DIA10×1 1221512 SCREW M5×12 8119202 TUBING ID=12MM L=100MM 1221412 SCREW M4×12 1422411 LOCK WASHER M4 1421409 FLAT WASHER M4×DIA9×0.8 8119003 SOLENOID VALVE, 24VDC 1962016 CLAMP, 10-16mm 8119203 TUBING ID=12MM L=135MM 8119204 TUBING ID=10MM L=360MM 8116100 WATER SUPPLY TUBE 20B-Z...
  • Page 34: Wear And Tear Parts

    BEARING, BALL, 6004, 8" WHEEL 8116078 PROTECTIVE WHEEL 8118021 SQUEEGEE BLADE, FRONT, LINATEX 8118022 SQUEEGEE BLADE, REAR, LINATEX 9050020 20" BRUSH, 0.7MM PP BRISTLE, BLACK. (OPTIONAL) 9050020E 20" BRUSH, 0.5MM PP BRISTLE, BLUE. (OPTIONAL) 9040019 19" PAD HOLDER 9040019K 19" PAD HOLDER.(OPTIONAL) 20B-Z...
  • Page 35: Wiring Diagram

    WIRING DIAGRAM WIRING DIAGRAM(20B-Z) BAT: 2-12V Batteries MAIN CONTROLLER: Main controller BR: Main controller circuit breaker, 5A CONTROL PANEL PCB: Control panel PCB SW1: Main power key switch EW: Solution solenoid valve switch LED1: Running lights SW3: Control handle start bail switch...

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