YTL -010-757 Instructions & Assembly

YTL -010-757 Instructions & Assembly

500lb utlilty dump cart with release pedal

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YTL-010-757
500LB UTLILTY DUMP
CART WITH RELEASE
PEDAL
Instruction & Assembly
REV11132012

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Summary of Contents for YTL YTL-010-757

  • Page 1 YTL-010-757 500LB UTLILTY DUMP CART WITH RELEASE PEDAL Instruction & Assembly REV11132012...
  • Page 2: Table Of Contents

    SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE Table of Contents General Warnings and Rules ................3 Hazard Signal Word Definition ................4 Controls and Features Identification ..............5 Component & Hardware ................... 6, 7 Assembly Instructions ............... 8, 9 10, 11, 12, 13 Operation Instructions ..................
  • Page 3: General Warnings And Rules

    GENERAL WARNINGS READ and UNDERSTAND this manual completely before using Utility Dump Cart. Operator must read and understand all safety and warning information, operating instructions, maintenance and storage instructions before operating this equipment. Failure to properly operate and maintain the utility dump cart could result in serious injury to the operator or bystanders. Operation Warnings ⚫...
  • Page 4: Hazard Signal Word Definition

    Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates an imminently hazardous DANGER situation which, if not avoided, will result in death or serious injury.
  • Page 5: Controls And Features Identification

    Controls and Features Identification Read this owner’s manual before operating the equipment. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. 1) Removable Tailgate – Push up to remove for loading or unloading. 2) Utility Cart Box –...
  • Page 6: Component & Hardware

    CAUTION Read and follow all instructions for assembly and operation. Failure to properly assemble this equipment could result in serious injury to the user or bystanders, or cause equipment damage. UTILITY DUMP CART COMPONENT PARTS AND ASSEMBLY Take all parts out of the shipping crate and inspect components to ensure there are no missing pieces before starting to assemble the utility dump cart follow steps 1 through 11.
  • Page 7 Component Parts Ref# Description Screw M6x12 Lock Washer Ø6 Hex Nut M6 Screw M8x16 Lock Washer Ø8 Hex Nut M8 Flat Washer Ø16 R Pin Ø3 Hex Bolt M8x20 Spacer Latch Spring Hitch Pin Hex Bolt M6x90 Lock Nut M6 - 7 -...
  • Page 8: Assembly Instructions

    Assembly Instructions STEP 1: Attach Tongue Support 1. Attach the tongue support (#27) to the back of bottom panel (#1) using four sets of M6x12 screws (#3), Ø6 lock washers (#4) and M6 hex nuts (#5). Note: the hole on tongue support (#27) should be on right side.
  • Page 9 STEP 3: Attach the Wheels 1. Put eight sets of M8x20 hex bolts (#18), Ø8 lock washers (#12) and M8 hex nuts (#13). Loosely tighten the nuts. 2. Center the hitch tongue assembly (#19) in the wheel axle support. Insert the wheel axle (#17) through the hole and slide it through both the wheel axle support and the hitch tongue assembly (#19).
  • Page 10 STEP 5: Attach Hitch Pin Bracket 1. Attach the hitch pin bracket (#23) to the hitch tongue using two sets of M8x20 hex bolts (#18), Ø8 lock washers (#12) and M8 hex nuts (#13), then secure with Hitch Pin (#24) and Ø3 R Pin (#16) STEP 6: Attach Left and Right Panel 1.
  • Page 11 STEP 7: Attach the Front Panel 1. Attach the front panel (#28) to the bottom panel using four sets of M6x12 screws (#3), Ø6 lock washers (#4) and M6 hex nuts (#5). 2. Attach the front panel (#28) to the left and right panel using six sets of M6x12 screws (#3), Ø6 lock washers (#4) and M6 hex nuts (#5).
  • Page 12 STEP 9: Attach the Card Slot 1. Attach the rear panel frame (#7) to the bottom panel using four sets of M6x12 screws (#3), Ø6 lock washers (#4) and M6 hex nuts (#5). 2. Attach the rear panel card slot (#6) and side of rear panel frame (#7) to the side of left & right panel (#2) using six sets of M6x12 screws (#3), Ø6 lock washers (#4) and M6 hex nuts (#5).
  • Page 13: Operation Instructions

    STEP 11: Attach the Card Slot and Lock Support Tube 1. Insert the Ø3 R Pin (#16) into the safety pin on the hitch tongue. 2. Pull out the Ø3 R Pin (#16) before emptying the bed and then press the release pedal. Operation Instructions WARNING Before using the utility dump cart, review the instructions below and safety information.
  • Page 14: Maintenance And Storage

    Maintenance and Storage WARNING Improper maintenance and storage of the utility dump cart may void your warranty. MAINTENANCE • After each use clean material out of the cart box. • Rinse/dry inside and outside of the dump cart after each use. •...
  • Page 15: Specification

    Specifications Load Capacity ....................500lb Box and Frame Material ................. Steel Inside Box Dimensions ............38” x 28.15” x 11.8” Overall Dimensions ............58.27” x 31.10” x 26.77” Axle Dimensions ................. 0.59” x30.5” Wheel Size ..................13” (4.00-6) Wheel Type ................... Pneumatic Hitch Type ....................
  • Page 16: Parts Drawing & Parts List

    Parts Drawing & Parts List - 16 -...
  • Page 17 Parts Drawing & Parts List Ref# Description Ref# Description Bottom Panel R Pin Ø3 Left & Right Panel Wheel Axle Screw M6x12 Hex Bolt M8x20 Lock Washer Ø6 Hitch Tongue Hex Nut M6 Spacer Rear Panel Card Slot Release Pedal Rear Panel Frame Latch Spring Rear Panel...
  • Page 18: Limited Warranty

    Limited Warranty Warranty For one year from the date of purchase YTL International will replace for the original purchaser, or repair the utility dump cart. The warranty will not apply to any unit which was not assembled correctly, misused, overloaded or which has been used or operated contrary to our instructions, or which has been repaired or altered by anyone other than an authorized representative.

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