SERVICE MANUAL COLOR TELEVISION YA057 2004 AV-32F475 , AV-32F475 AV-32F485 , AV-32F485 BASIC CHASSIS TABLE OF CONTENTS PRECAUTION............... . . 1-3 SPECIFIC SERVICE INSTRUCTIONS .
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SPECIFICATION Contents Items AV-32F475 AV-32F485 Dimensions (W × H × D) 93.9 cm × 68.5 cm × 57cm (37" × 27" × 22-1/2") Mass 64.0kg (140.8Ibs) TV RF System CCIR (M) Color System NTSC Sound System BTSC (Multi Channel Sound) TV Receiving Channels VHF low 02ch~06ch : 54MHz~88MHz...
SECTION 1 PRECAUTION SAFETY PRECAUTIONS (1) The design of this product contains special hardware, many (10) Isolation Check (Safety for Electrical Shock Hazard) circuits and components specially for safety purposes. For After re-assembling the product, always perform an isolation continued protection, no changes should be made to the original check on the exposed metal parts of the cabinet (antenna design unless authorized in writing by the manufacturer.
INCHES CHASSIS NO. MANUFACTURED SERIAL NO. VIDEO EQUIPMENT DISTINGUISH NAME 4C43 MAIN DIFFERENCE LIST The difference between Y models and Z models are in the PICTURE TUBE. Item AV-32F475/Y AV-32F475/Z AV-32F485/Y AV-32F485/Z PICTURE TUBE (ITC) A80AKS90X03 A80ERF082X17 A80AKS90X03 A80ERF082X17 ←...
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TECHNICAL INFORMATION 2.4.1 SYSTEM BLOCK DIAGRAM REMOCON REMOCON IC101 RECEIVER A F T 1 IC201 IF DET MAIN MI-COM / VIDEO PROCESS / IC702 S C L 1 DEF. PROCESS MEMORY S D A 1 SCL0 SDA0 S C L 0 S D A 0 S C L 0 S D A 0...
SECTION 3 DISASSEMBLY DISASSEMBLY PROCEDURE 3.1.1 REMOVING THE REAR COVER 3.1.7 CHECKING THE CHASSIS (1) Disconnect the power plug. To check the PW Board from back side. (2) Remove the 11 screws [A]. (1) Pull out the CHASSIS (refer to REMOVING THE CHASSIS). (3) Withdraw the REAR COVER backward.
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SPEAKER FRONT CABINET CRT SOCKET PWB SPEAKER HOLDER FRONT CONTROL PWB MAIN PWB CLAW LED & POWER SW PWB POWER CORD CLAW AV TERMINAL AV SELECTOR BOARD REAR COVER Fig.1 (No.YA057)1-7...
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3.1.9 REMOVING THE CRT NOTE: CRT CHANGE TABLE • Replacement of the CRT should be performed by 2 or more persons. • After removing the REAR COVER, CHASSIS etc., (1) Putting the CRT change table on soft cloth, the CRT APPROX.
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MEMORY IC REPLACEMENT 3.2.2 SERVICE MODE SETTING ITEMS • This model uses the memory IC. SERVICE MENU • This memory IC stores data for proper operation of the video and drive circuits. SERVICE MENU • When replacing, be sure to use an IC containing this (initial val- V/C(S) DEF(D) ue) data.
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3.2.3 SETTINGS OF FACTORY SHIPMENT 3.2.3.1 BUTTON OPERATION 3.2.3.2 REMOTE CONTROL DIRECT OPERATION Setting item Setting position Setting item Setting position POWER INPUT CHANNEL CH-02 CHANNEL CH-02 VOLUME VOLUME MUTING DISPLAY OFF TIMER THEATER PRO VIDEO STATUS DYNAMIC ASPECT A.H.S OFF [AV-32F485] SOUND HYPER SURROND OFF [AV-32F475]...
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REPLACEMENT OF CHIP COMPONENT 3.3.1 CAUTIONS (1) Avoid heating for more than 3 seconds. (2) Do not rub the electrodes and the resist parts of the pattern. (3) When removing a chip part, melt the solder adequately. (4) Do not reuse a chip part after removing it. 3.3.2 SOLDERING IRON (1) Use a high insulation soldering iron with a thin pointed end of it.
SECTION 4 ADJUSTMENT ADJUSTMENT PREPARATION MEASURING INSTRUMENT AND FIXTURES (1) There are 2 ways of adjusting this TV : One is with the • DC voltmeter (or digital voltmeter) REMOTE CONTROL UNIT and the other is the • Oscilloscope conventional method using adjustment parts and •...
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ADJUSTMENT LOCATIONS / WIRING FRONT LED & POWER SW FRONT FRONT CONTROL PWB POWER REMOCON POWER CN6007 CN6006 FRONT TO SPEAKER MAIN PWB CN007 DEG. F901 CN5006 AV SW CN004 MEMORY IC IC702 CN001 IC201 TUNER T111 V CENTER SW V CENTER SW S1401 DOWN...
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BASIC OPERATION OF SERVICE MODE SUB MENU 7.LOW LIGHT SERVICE MENU 1.V/C(S) 2.DEF(D) 3.SOUND(A) 4.OTHERS(F) 5.3L Y/C(LYC) 7.LOW LIGHT 8.HIGH LIGHT 9.VCO 11.I2C BUS 12.SYSTEM(SYS) SELECT BY EXIT BY EXIT OPERATE BY BRIGHT 1.V/C(S) 8.HIGH LIGHT 4 : 3 BRIGHT 2.DEF(D) 9.VCO 4 : 3...
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4.6.1 TOOL OF SERVICE MODE OPERATION Operate the SERVICE MODE with the REMOTE CONTROL UNIT. 4.6.2 SERVICE MODE ITEMS In general, basic setting (adjustments) items or verifications are performed in the SERVICE MODE. 1. V/C (S) This sets the setting values of the VIDEO circuit. 2.
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4.6.6 SERVICE MODE SETTING 1. V/C, 2. DEF 7. LOW LIGHT • Press [CH+] / [CH-] key The settings for LOW LIGHT is described in the WHITE For scrolling up/down the adjustment item. BALANCE page of ADJUSTMENT PROCEDURE. • Press [VOL+] / [VOL-] key NOTE: For scrolling up/down the data values.
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(2) Do not change the initial setting values of the setting items NOT LISTED IN ADJUSTMENT PROCEDURE. (3) --- : This mark described in each table shows "Cannot adjust it." 4.7.1 [1.V/C(S)] Initial setting value AV-32F475/Y AV-32F485/Y Setting Variable EXTERNAL...
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Initial setting value AV-32F475/Y AV-32F485/Y Setting Variable item range RF / EXTERNAL (S / COMPOSITE) EXTERNAL (COMPONENT) STANDARD THEATER STANDARD THEATER HIGH HIGH HIGH HIGH R CUT OFF 0 ~ 255 G CUT OFF 0 ~ 255 B CUT OFF...
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Setting Variable Initial setting value item range RGB MUTE 0 ~ 1 BLUE B 0 ~ 1 VIDEO SW 0 ~ 3 CMP ABCL 0 ~ 1 OSD ABL 0 ~ 1 OSD CONT 0 ~ 63 SUB CONT 0 ~ 15 ABL GAIN 0 ~ 3 ABL PNT...
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4.7.2 [2. DEF (D)] Initial setting value AV-32F475/Y AV-32F475/Z Setting Variable AV-32F485/Y AV-32F485/Z item range EXTERNAL EXTERNAL 16:9 16:9 V FREQ 0 ~ 3 AFC GAIN 0 ~ 3 H POSI 0 ~ 31 H POSI+- -128 ~ +127 V PHASE...
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ADJUSTMENT PROCEDURE 4.8.1 CHECK ITEM Measuring Item Test point Adjustment part Description instrument B1 POWER DC voltmeter S1 Connector (1) Receive the black-and-white signal. (color off) SUPPLY check 1-pin : TP-E (2) Connect the DC voltmeter to the TP-E and TP- 5-pin : TP-91 91(B1) of S1 connector.
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< D13 > (V LIN) and < D11 > (VS CORR). Picture Screen size size (100%) (92%) Initial setting value Setting item AV-32F475/Z AV-32F475/Y AV-32F485/Z AV-32F485/Y D05: V PHASE D07: V SIZE V. SIZE / Signal [2.DEF (D)] • V. SIZE / V. POSITION (4:3) adjustment should be V. POSITION generator D08: V.
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Measuring Item Test point Adjustment part Description instrument H. SIZE / Signal [2.DEF (D)] • V. SIZE / V. POSITION adjustment should be finished. H. POSITION / generator D03: H POSI (1) Receive a cross-hatch signal. SIDE PIN D15: H SIZE (2) Select 2.DEF(D) from the SERVICE MODE.
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4.8.5 VIDEO CIRCUIT Measuring Item Test point Adjustment part Description instrument WHITE Signal [1.V/C (S)] (1) Receive the black and white signal ( color off ). BALANCE generator S01: BRIGHT (2) Select the 1.V/C (S) from the SERVICE MODE. (LOW LIGHT) S11: R CUTOFF (3) Confirm the initial setting value of <...
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Measuring Item Test point Adjustment part Description instrument WHITE Signal [1.V/C (S)] (1) Receive the black-and-white signal (color off). BALANCE generator S14: R DRIVE (2) Select the 1.V/C (S) from the SERVICE MODE. (HIGH LIGHT) S15: B DRIVE (3) Set the initial setting value of < S14 > (R DRIVE) and Remote <...
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4.8.6 MTS CIRCUIT Measuring Item Test point Adjustment part Description instrument MTS INPUT Remote [3.SOUND (A)] (1) Receive the any broadcast. LEVEL control unit A01: IN LEVEL (2) Select the 3.SOUND (A) from the SERVICE MODE. (3) Select the < A01 > (IN LEVEL). (4) Set the intal setting value of the <...
SECTION 5 TROUBLE SHOOTING This service manual does not describe TROUBLESHOOTING. 1-28 (No.YA057)
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PARTS LIST CAUTION The parts identified by the symbol are important for the safety . Whenever replacing these parts, be sure to use specified ones to secure the safety. The parts not indicated in this Parts List and those which are filled with lines --- in the Parts No. columns will not be supplied. P.W.
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EXPLODED VIEW -1 ..............................3-3 EXPLODED VIEW PARTS LIST -2 ..........................3-4 EXPLODED VIEW -2 ..............................3-5 PRINTED WIRING BOARD PARTS LIST [AV-32F475/Y] MAIN P.W. BOARD ASS'Y (SGJ-1553A-M2) ....................3-6 CRT SOCKET P.W. BOARD ASS'Y (SGJ-3515A-M2) ..................3-9 AV SELECTOR P.W. BOARD ASS'Y (SGJ-5506A-M2) ..................3-9 FRONT CONTROL P.W.
PRINTED WIRING BOARD PARTS LIST [AV-32F475 MAIN P.W. BOARD ASS'Y (SGJ-1553A-M2) Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local D920 1SS133-T2 DIODE D931 RU4AM-LFT2 SI DIODE IC101 M52342FP-X D933 RU3YX-LFC4 SI DIODE IC201 TM8812CSDNG5DB9 IC(MCU) D935...
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Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local C515 QFZ0197-474 MPP CAPACITOR 0.47uF 250V J C999 QCZ9074-103 C CAPACITOR 0.01uF AC250V M C516 QCB32HK-561Z C CAPACITOR 560pF 500V K C521 QETN2EM-106Z E CAPACITOR 10uF 250V M R003 NRSA63J-101X...
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Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local R502 NRSA63J-271X MG RESISTOR 270Ω 1/16W J R918 QRE121J-222Y C RESISTOR 2.2kΩ 1/2W J R503 QRE121J-103Y C RESISTOR 10kΩ 1/2W J R919 QRE121J-684Y C RESISTOR 680kΩ...
Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local S421 QSL4A13-C02 LEVER SWITCH V.CENTER R3313 QRL029J-223 OMF RESISTOR 22kΩ 2W J SF101 QAX0723-001 SAW FILTER R3314 QRL029J-223 OMF RESISTOR 22kΩ 2W J TH901 QAD0132-3R0 W-PIC 3Ω...
Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local C5020 NCB31HK-472X C CAPACITOR 4700pF 50V K R5241 NRSA63J-821X MG RESISTOR 820Ω 1/16W J C5021 QENC1HM-475Z BP E CAPACITOR 4.7uF 50V M R5242 NRSA63J-101X MG RESISTOR 100Ω...
PRINTED WIRING BOARD PARTS LIST [AV-32F475 MAIN P.W. BOARD ASS'Y (SGJ-1554A-M2) Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local D920 1SS133-T2 DIODE D931 RU4AM-LFT2 SI DIODE IC101 M52342FP-X D933 RU3YX-LFC4 SI DIODE IC201 TM8812CSDNG5DB9 IC(MCU) D935...
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Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local C515 QFZ0197-304 MPP CAPACITOR 0.3uF 250V J C999 QCZ9074-103 C CAPACITOR 0.01uF AC250V M C516 QCB32HK-561Z C CAPACITOR 560pF 500V K C521 QETN2EM-106Z E CAPACITOR 10uF 250V M R003 NRSA63J-101X...
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Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local R502 NRSA63J-271X MG RESISTOR 270Ω 1/16W J R918 QRE121J-222Y C RESISTOR 2.2kΩ 1/2W J R503 QRE121J-103Y C RESISTOR 10kΩ 1/2W J R919 QRE121J-684Y C RESISTOR 680kΩ...
Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local S421 QSL4A13-C02 LEVER SWITCH V.CENTER R3309 NRSA63J-470X MG RESISTOR 47Ω 1/16W J SF101 QAX0723-001 SAW FILTER R3310 QRL029J-183 OMF RESISTOR 18kΩ 2W J TH901 QAD0132-3R0 W-PIC 3Ω...
PRINTED WIRING BOARD PARTS LIST [AV-32F485 MAIN P.W. BOARD ASS'Y (SGJ-1558A-M2) Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local D915 SARS01-T2 SI DIODE D917 MTZJ30A-T2 Z DIODE IC101 M52342FP-X D918 MTZJ5.1C-T2 Z DIODE IC201 TM8812CSDNG5DB9 IC(MCU) D920...
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Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local C510 QFZ0200-422 MPP CAPACITOR 4200pF 1.5kV H C937 QCZ0340-102 C CAPACITOR 1000pF 2kV K QFZ0198-133 MPP CAPACITOR 0.013uF 1.5kV H C938 QETN1EM-477Z E CAPACITOR 470uF 25V M C513 C514...
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Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local R424 NRSA63J-393X MG RESISTOR 39kΩ 1/16W J R764 NRSA63J-221X MG RESISTOR 220Ω 1/16W J R426 NRSA63J-183X MG RESISTOR 18kΩ 1/16W J R765 NRSA63J-221X MG RESISTOR 220Ω...
PRINTED WIRING BOARD PARTS LIST [AV-32F485 MAIN P.W. BOARD ASS'Y (SGJ-1559A-M2) Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local D915 SARS01-T2 SI DIODE D917 MTZJ30A-T2 Z DIODE IC101 M52342FP-X D918 MTZJ5.1C-T2 Z DIODE IC201 TM8812CSDNG5DB9 IC(MCU) D920...
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Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local C510 QFZ0200-422 MPP CAPACITOR 4200pF 1.5kV H C937 QCZ0340-102 C CAPACITOR 1000pF 2kV K QFZ0200-822 MPP CAPACITOR 8200pF 1.5kV H C938 QETN1EM-477Z E CAPACITOR 470uF 25V M C513 C514...
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Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local R424 NRSA63J-393X MG RESISTOR 39kΩ 1/16W J R764 NRSA63J-221X MG RESISTOR 220Ω 1/16W J R426 NRSA63J-183X MG RESISTOR 18kΩ 1/16W J R765 NRSA63J-221X MG RESISTOR 220Ω...
PACKING PACKING PARTS LIST Ref.No. Part No. Part Name Description Local LC10181-033B-A PACKING CASE CM36616-001-A CORNER LABEL 2pcs in 1set LC11560-002E-A CUSHION ASSY 4pcs in 1set CP30055-A02-A TOP COVER CP30056-A04-A POLY BAG QPA02503505 POLY BAG 25cm x 35cm RM-C1258G-1H REMOCON LCT1562-001A-A INST BOOK...
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AV-32F475 AV-32F475 AV-32F485 AV-32F485 STANDARD CIRCUIT DIAGRAM NOTE ON USING CIRCUIT DIAGRAMS 1.SAFETY Type No indication : Ceramic capacitor The components identified by the symbol and shading are : Metalized mylar capacitor critical for safety. For continued safety replace safety ciritical : Polypropylene capacitor components only with manufactures recommended parts.
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FRONT CONTROL PWB PATTERN ......................2-18 LED & POWER SW PWB PATTERN ......................2-18 CHANNEL CHART (US) ................2-19 CHANNEL CHART (CA) ................2-20 USING P.W. BOARD PWB ASS'Y nam e AV-32F475/Y AV-32F475/Z AV-32F485/Y AV-32F485/Z MAIN P.W. BOARD SGJ-1553A-M2 SGJ-1554A-M2...
BLOCK DIAGRAM INPUT 3 FRONT CONTROL IC5501 AV SW INPUT 1 L3/R3 IC5001 L1/R1 L2/R2 INPUT 2 AUDIO OUT L/R AUDIO MTS DECODE TU001 IC101 R/G/B TUNER IF DET CUTOFF/ DRIVE Y/V2 INPUT 2 CHROMA PROCESS COMPONENT Y, R-Y, B-Y VIDEO Y PROCESS BASE BAND...
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AV SW PWB IC5201 CRT SOCKET PWB 3L DIGITAL COMB FILTER Q3304 MTS DECODE/AUDIO CONTROL R/G/B Q3306 RGB OUT VOLUME TONE SURROUND CONTROL CONTROL Q3103 Q3107 Q3109 VM AMP VM COIL MAIN CPU/CLOSED CAPTION DECODE/ IC201 VIDEO PROCESS/RGB PROCESS/ SYNC. SEP/DEF PROCESS GENERAT L / R MICOM...
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MODE MODE DC ( V ) DC ( V ) PIN NO. PIN NO. IC 5001 L5201 L5251 IC 5201 C5204 R5210 C5203 47/25 EF5201 OPEN C5209 C5205 OPEN 47/25 3 LINE COMB FILTER C5251 C5252 47/25 C5208 C5206 R5259 C5254 IC5201 OPEN...
FRONT CONTROL PWB CIRCUIT DIAGRAM SHEET 5 Y6401 OPEN CN6006 C6401 J6401 R6401 QJB003-054610 10/50 LC6401 QNN0281-003 QQR1459-001 Y6001 K6401 Y6402 OPEN OPEN Y6403 OPEN C6402 J6402 QNN0281-002 2.2/50 R6402 220K LC6402 QQR1459-001 INPUT 3 AV SELECTOR Y6404 OPEN Y6405 OPEN C6403 J6403...
FRONT CONTROL PWB PATTERN LED & POWER SW PWB PATTERN R6703 R6704 R6705 CL6001 R6706 FRONT FRONT R6925 R6926 Y6406 C6403 Y6405 Y6001 LC6402 C6402 R6401 LC6401 No.YA057 2-18...
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