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06500
HYDRAULIC INTENSIFIER
By boosting low-pressure oil (2000
psi/140 bar) to high pressure (10,000
psi/700 bar) the intensifier powers
cylinders, jacks crimpers, nut splitters
torque wrenches and similar hydraulic
devices. The Matweld intensifier is a
complete self contained, safe, com-
pact unit. The intensifier is designed
to operate off of a 2000 psi 5 gpm
power source. All Intensifiers have a
relief pressure adjustable up to
10,000 psi. This ensures a safe
operation, not allowing the cylinders to
receive excessive pressures.
FLOW
5 gpm
(19 lpm)
MATWELD, INC.
Matweld reserves the right to change parts, features, or specifications without notice.
PRESSURE
: 2000 psi 140 bar)
INPUT
: adjustable up
OUPUT
to 10,000 psi
PHONE:(270) 444-0085
Email: customerservice@matweld.com
DIMENSIONS
WEIGHT
A - 15 1/2"
33 lbs.
B - 8"
(15 kg)
C - 11"
FAX:(270) 443-6180
632 South 3rd Street
P.O. Box 2816 • Paducah, KY 42002
270-444-0085
Fax: 270-443-6180
Website: www.matweld.com
02/09
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Summary of Contents for Matweld 06500
- Page 1 A - 15 1/2” 33 lbs. INPUT (19 lpm) : adjustable up B - 8” (15 kg) OUPUT to 10,000 psi C - 11” MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 02/09...
- Page 2 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 02/09...
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Page 3: General Safety Precautions
QUESTIONS ABOUT THE OPERATION, SAFETY OR MAINTENANCE OF THIS TOOL. FAILURE TO FOL- LOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE. MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE MATWELD PLANT. MATWELD HAS NO CONTROL OVER OPERATOR OR MAINTAINER SELECTION. THE CUS- TOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL’S SUITABILITY FOR A PARTICULAR FUNC-... - Page 4 URE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PERSONAL INJURY OR DEATH. • CLEAN UP ANY OIL OR FLUID SPILLS IMMEDIATELY. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 02/09...
- Page 5 HAVE SUPERVISOR ADD ADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORK AREA AND LOCAL SAFETY REGULATIONS BELOW: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 02/09...
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Page 6: Safety Precautions
STAND CLOSE TO HYDRAULIC POWER SOURCE CONTROLS TO OBSERVE. 7. NEVER ATTEMPT TO PERFORM MAINTENANCE ON THE INTENSIFIER WHILE UNDER PRESSURE. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 02/09... -
Page 7: Operation
2000 PSI (140 BAR) INPUT 10000 PSI (700 BAR) OUTPUT MAXIMUM APPLICATIONS: By boosting low pressure oil (2000 psi/140 bar) to high pressure (10,000 psi/700 bar), the Matweld intensi- fier powers cylinders, jacks, crimpers, nut splitters and similar hydraulic actuated devices. OPERATION: 1. -
Page 8: Maintenance
OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED. *SEE COLD WEATHER OPERATION HYDRAULIC OIL NOTE. 5. HAVE TOOL INSPECTED, AT LEAST ANNUALLY, BY MATWELD OR A MATWELD QUALIFIED SERVICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGES OR WORN PART REPLACEMENT. - Page 9 BATTERY STRAP INTENSIFIER CONNECTION 704013 FRAME A2048 5/16 NYLOCK NUT A2191 5/16 SAE WASHER 06329 J-BOLT A6850 U-BOLT 06500 INTENSIFIER CYLINDER CONNECTION MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 02/09...
- Page 10 06500 HYDRAULIC INTENSIFIER REVISED 02/26/09 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 02/09...
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Page 11: Parts List
NIPPLE 06501 BASE PANEL 03830 VIBRATION FEET A5447 5/16-18 x 3/4 SHCS A5472 5/15-18 x 4 1/4 SHCS 06502 RIGHT PANEL MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 02/09... -
Page 12: General Notes
06500 HYDRAULIC INTENSIFIER GENERAL NOTES: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 02/09... -
Page 13: Decal Legend
06500 HYDRAULIC INTENSIFIER DECAL LEGEND: 5 GPM UID L UID L FL UID L UID L OCK UID L DCL-1055 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 02/09... -
Page 14: Limited Warranty
ON ANY THEORY OF LIABILITY INCLUDING, WITHOUT LIMITATIONS, BREACH OF CONTRACT, TORT, (INCLUDING NEGLIGENCE OR STREET LIABILITY) AND NOT WITHSTANDING ANY FAIL- URE OF ANY REMEDY HEREIN OF ITS ESSENTIAL PURPOSE, EVEN IF MATWELD WAS AWARE OF THIS POSSIBILITY OF SUCH DAMAGE. MATWELD’S LIMITED WARRANTY AS SET FORTH... - Page 15 Company___________________________________________________ Serial # of your Matweld tool___________________________________ (Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept for order information.) MATWELD HYDRAULIC TOOL LIST All Matweld Hydraulic Tools operate at 5 or 10 GPM @ 2000 PSI POWER UNITS: 00100K –...
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