Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Schaeffler BASIC Series
Summary of Contents for Schaeffler BASIC Series
- Page 1 Induction Heaters BASIC Series - Bench-top devices User manual...
- Page 2 Contact Address Schaeffler Technologies AG & Co. KG Georg-Schäfer-Straße 30 97421 Schweinfurt, Germany Tel +49 2407 9149-66 Web www.schaeffler.com/services Mail support.is@schaeffler.com ISO ISO 9001: 2015 Warning! Read the manual and safety instructions before operating the device Check all parts for possible damage during transportation.
- Page 3 Compared with previous models, further improvements have been made in performance capacity and safety and the part to be heated need no longer be of a minimum mass. In order to ensure durability in demanding industrial operation, the devices are extremely robust and reliable. Schaeffler Technologies...
-
Page 4: Table Of Contents
8.4 Error message ......................... 22 8.5 Switching between Celsius and Fahrenheit ................22 9. Cleaning, maintenance and troubleshooting ................23 10. Technical specifications ......................25 11. Waste disposal .......................... 27 12. Disclaimer ..........................27 13. Certificate of conformity ......................28 Schaeffler Technologies... -
Page 5: About The User Manual
The illustrations and descriptions cannot be used as grounds for any claims relating to devices that have already been delivered. Schaeffler Technologies AG & Co. KG accepts no liability for any damage or malfunctions if the device or accessories have been modified or used in an incorrect manner. -
Page 6: Safety, Warnings And Potential Hazards
Forbidden for persons with metal implants. Forbidden for magnetically sensitive data media. Read the user manual! Wear heat-resistant gloves! Wear safety shoes! Warning of danger. Electric shock hazard. Warning of magnetic fields. Warning of hot surface. Warning of heavy object. Schaeffler Technologies... -
Page 7: Description Of Potential Hazards
For this reason, persons with passive implants are recommended not to enter the immediate vicinity of the induction heater when it is in operation. Schaeffler Technologies... - Page 8 Caution! Risk of injury during lifting A number of units in the Schaeffler heater range weigh more than 23 kg and may therefore not be lifted by one person alone.
-
Page 9: Safety Measures To Be Taken
■ Never use or store an induction heater in a damp environment. ■ Only use Schaeffler induction heaters indoors. ■ If using a mobile version; always lock the castors when not moving the device. ■ If the heater is equipped with extendable horizontal supports, always secure them with the appropriate locking pin, both in the fully retracted and in the fully extended position. -
Page 10: Safety Provisions
■ Models with a swivel arm are equipped with a safety positioning cam. An induction heater operates by means of a magnetic field. At a distance of 1 metre, the magnetic field has been reduced to such an extent that it is below the applicable standard of 0.5mT. Schaeffler Technologies... -
Page 11: Introduction
240ºC (464°F), except for the HEATER20-BASIC type where the maximum temperature is set at 150ºC (300°F). Schaeffler induction heaters are suitable for continuous use. However, when heating to 240°C (464°F), don’t do so for more than half an hour. HEATER20-BASIC has a duty cycle of 1,5 hour. -
Page 12: Installation
Put heaters with wheels on the brake to prevent the heaters from moving. ■ A Schaeffler heater is supplied with ledges, temperature sensor, heat-resistant gloves (suitable up to 250°C / 482°F) and acid-free lubricant. - Page 13 ■ Connect the temperature sensor by inserting the plug into the socket. Make sure that the – and + of the plug correspond to that of the socket. ■ The induction heater is now ready for use in the temperature mode. Schaeffler Technologies...
-
Page 14: Explanation Of Display And Keys
5. Explanation of display and keys 1. Time or temperature up 2. Heating in time mode 3. Start heating after setting time/temperature 4. Display: time or temperature 5. Time or temperature down 6. Heating in temperature mode 7. Stop heating / automatic demagnetise Schaeffler Technologies... -
Page 15: The Magnetic Temperature Sensor
(in the casing). Make sure that the – and + of the plug correspond to that of the socket. Careful! Handle the sensor with care! It is a vulnerable part of the heater. After use, place the sensor on the side of a vertical pole. Schaeffler Technologies... -
Page 16: Method Of Operation
Never use a metal strap to support workpieces or suspend them in the magnetic field. High currents could start running through the strap, causing it to heat up. A workpiece can be placed in 2 different ways: Hanging, with ledge through the workpiece Schaeffler Technologies... -
Page 17: Heating A Hanging Workpiece
You can even use 2 ledges at the same time. This promotes optimal, fast and even heating. ■ Make sure that the bare-metal sides are sufficiently coated with lubricant to ensure optimal contact and avoid vibration. Schaeffler Technologies... -
Page 18: Heating A Horizontal Workpiece
■ Always make sure that the workpiece does not come into contact with the plastic casing of the heater. When the heating is finished, follow the instructions in reverse order. Use heat-resistant gloves to move the heated workpiece. Schaeffler Technologies... -
Page 19: Maximum Weights For Swivel Arm Models
CAREFUL! ■ Always handle induction ledges with care. They are damaged easily when dropped, knocked against something, etc. Store them immediately after use. Schaeffler Technologies... -
Page 20: Operation
If this is often the case, choose a bigger heater from the Schaeffler range. Schaeffler Technologies... -
Page 21: Selecting Heating Modes
■ Wear heat-resistant gloves. Place the ledge with the workpiece on a clean surface. If the heater has a swivel arm, open it up to the safety positioning cam and slide the workpiece off. Install the workpiece without delay and prevent it from cooling down. Schaeffler Technologies... -
Page 22: Error Message
■ After 10 seconds, another short beep is sounded and the display changes from one temperature unit to the other. ■ The heater can now be operated using the newly set temperature unit. ■ Store in a dry place, free from frost and damp. Schaeffler Technologies... -
Page 23: Cleaning, Maintenance And Troubleshooting
3. Loosen the socket screws and the bolts on the hinge bushing by about half a turn. 4. Switch on the heater by pressing start. The ledge now sets itself. If necessary, a dead blow (plastic) hammer may be used. Schaeffler Technologies... - Page 24 Carrying out the right maintenance and following the instructions is important. Contact your supplier if in doubt about the correct functioning of the device. Repairs must be carried out by the manufacturer or a specialist approved by the manufacturer. Schaeffler Technologies...
-
Page 25: Technical Specifications
10. Technical specifications BASIC series HEATER20-BASIC HEATER50-BASIC HEATER100- BASIC HEATER150-BASIC HEATER200-BASIC Key pad Single temperature Frequency 50-60Hz Temperature Single measurement Operating modes Time or temperature control Weight in kg Max. temperature 150°C / 302°F 240°C / 464°F 240°C / 464°F 240°C / 464°F... - Page 26 HEATER50-BASIC-120V-US 120V/13A HEATER50-BASIC-240V-US 240/13A HEATER100-BASIC-230V 230/16A HEATER100-BASIC-120V-US 120V/15A HEATER100-BASIC-240V-US 240V/15A HEATER150-BASIC-230V 230V/16A HEATER150-BASIC-240V-US 240V/16A HEATER200-BASIC-400V 2 ~ 400V/20A HEATER200-BASIC-450V 2 ~ 450V/16A HEATER200-BASIC-500V 2 ~ 500V/16A HEATER200-BASIC-480V-US 2 ~ 480V/16A HEATER200-BASIC-600V-US 2 ~ 600V/14A CERTIFIED ELECTRICAL SAFETY LR1601 Schaeffler Technologies...
-
Page 27: Waste Disposal
Power tools, accessories and packaging must be reused at the end of their life cycle in an environmentally sound manner. Do not dispose of used power tools as residual waste, but bring them to a recycling company that complies with the applicable environmental requirements. Schaeffler Technologies... -
Page 28: Certificate Of Conformity
■ EN 55011 ■ EN 61000-3-2 ■ EN 61000-3-3 EMC Immunity ■ EN 61000-6-2 Name and address of the Schaeffler Technologies AG & Co. KG authorized person for the Georg-Schäfer-Straße 30 technical documentation: D-97421 Schweinfurt H. van Essen Managing Director... - Page 30 This publication supersedes all deviating informa- tion from older publications. Printing, including support.is@schaeffler.com excerpts, is only permitted with our approval. © Schaeffler Technologies AG & Co. KG Phone +49 2407 9149-66 BA74 HEATER-BASIC / 01 / en-GB / DE / 2021-09...
Need help?
Do you have a question about the BASIC Series and is the answer not in the manual?
Questions and answers