Healthy Climate Solutions HCWHD4-080 Installation Instructions Manual

Healthy Climate Solutions HCWHD4-080 Installation Instructions Manual

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INSTALLATION INSTRUCTIONS FOR HEALTHY CLIMATE
MODEL HCWHD4-080, HCWHD4-100 AND HCWHD4-130
READ COMPLETE SAFETY INSTRUCTIONS AND INSTALLATION INSTRUCTIONS BEFORE STARTING

Safety Instructions

WARNING
1. 120 Volts may cause serious injury from electric
shock. Disconnect electrical power before starting
installation or servicing. Leave power disconnected
until installation/service is completed.
2. Sharp edges may cause serious injury from cuts. Use
care when cutting plenum openings and handling
duct system.
3. Dropping may cause personal injury or equipment
damage. Handle with care and follow installation
instructions.
CAUTION
1. Read all instructions before beginning installation.
2. Improper installation may cause property damage or
injury. Installation, service, and maintenance must be
performed by a qualified service technician.
3. Do not use in pool applications. Pool chemicals can
damage the dehumidifier.
4. Do not use solvents or cleaners on or near the circuit
board. Chemicals can damage circuit board components.
5. Wait 24 hours before running the unit if it was not
shipped or stored in the upright position
6. Do not use dehumidification to prevent window
condensation in the winter. During the winter the
dehumidifier does not run enough to effectively prevent
window moisture. The dehumidifier has a 40° dew
point lower limit and the moisture level in a home during
the winter is usually below this value. The window
condensation is a result of the cold outdoor air/window
temperature. Ventilation is the most effective and efficient
means of dealing with window condensation in the winter.
7. This appliance is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety.
8. Children should be supervised to ensure that they
do not play with the appliance.
9. If the supply cord is damaged, it must be replaced
by a special cord or assembly available from the
manufacturer or its service agent.
DEHUMIDIFIERS
508165-01
3/2021
Supersedes 507386-02

Table of Contents

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Packaging Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Set Up Dehumidifier for Installation . . . . . . . . . . . . . . 3
Duct Collars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Control Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Location Considerations . . . . . . . . . . . . . . . . . . . . . . . 4
Suspended Installation . . . . . . . . . . . . . . . . . . . . . . . . 5
and HCWHD4-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
and Float Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Attic Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Non-Ducted Installations . . . . . . . . . . . . . . . . . . . . . . . 7
Ducting for Two Zone Installations. . . . . . . . . . . . . . . 8
Lennox Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
and Zone Dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
System Set-up and Checkout . . . . . . . . . . . . . . . . . . 12
Installer Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . 14
Start Up and Sequence of Operation . . . . . . . . . . . . 15
Using the Dehumidifier Control . . . . . . . . . . . . . . . 15
Using an iComfort
Y6456 External Control . . . . . . . . . . . . . . . . . . . . . 15
Using Y6456. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Two Zone - Primary and Secondary . . . . . . . . . . . 15
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installation & Wiring . . . . . . . . . . . . . . . . . . . . . . . . 16
Vent Auto & Vent-Timed . . . . . . . . . . . . . . . . . . . . . 16
Determine Ventilation Requirements . . . . . . . . . . . 17
Installer Settings . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . 19
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 4 - Error Codes . . . . . . . . . . . . . . . . . . . . . . 20
Table 5 - Troubleshooting Guide . . . . . . . . . . . . . . 21
Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1
HEALTHY CLIMATE
DEHUMIDIFIERS
DEHUMIDIFIER
®
Thermostat or
®
®

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Summary of Contents for Healthy Climate Solutions HCWHD4-080

  • Page 1: Table Of Contents

    Supersedes 507386-02 INSTALLATION INSTRUCTIONS FOR HEALTHY CLIMATE DEHUMIDIFIER ® MODEL HCWHD4-080, HCWHD4-100 AND HCWHD4-130 READ COMPLETE SAFETY INSTRUCTIONS AND INSTALLATION INSTRUCTIONS BEFORE STARTING Safety Instructions Table of Contents Safety Instructions ......1 WARNING Specifications .
  • Page 2: Specifications

    Specifications Model HCWHD4-080 Model HCWHD4-100 Model HCWHD4-130 Unit Weight 63 lbs. 64 lbs. 98 lbs. Shipping Weight 81 lbs. 82 lbs. 113 lbs. Capacity 80 pints per day 100 pints per day 130 pints per day 80°F, 60% RH Conditions...
  • Page 3: Set Up Dehumidifier For Installation

    Set Up Dehumidifier for Installation OUTLET COVER OUTLET DUCT IMPORTANT COLLAR W/BACK INLET DRAFT DAMPER DUCT Cut the strap securing the compressor shipping support COLLAR bracket and remove the strap and shipping bracket. See Figure 1. END DISCHARGE REMOVE SHIPPING BRACKET MOVE OUTLET COVER AND INLET...
  • Page 4: Control Location

    PANEL COVER CONTROL CONTROL CONTROL PANEL COVER MINIMUM CLEARANCE 8 FT. POWER CORD FOR FILTER (EITHER SIDE) 15" FOR HCWHD4-080 FILTER & HCWHD4-100 20" FOR HCWHD4-130 TOP VIEW 90-1840 Figure 6. Filter Access Clearance FILTER ACCESS DOOR 90-1884 Suspended Installation Figure 4.
  • Page 5: Drain Installation - Model Hcwhd4-080

    REDUCING TEE 90-1951 WITH PLUG Figure 7. Suspended Installation Drain Installation – Model HCWHD4-080 and HCWHD4-100 The drain outlet on the dehumidifier can be hard piped using a 3/4" PVC Slip x 3/4" MNPT fitting. Always maintain a LENNOX P-TRAP 49P66, J-TRAP constant downward slope from the dehumidifier to the drain.
  • Page 6: Leveling

    LEVELING LEVELING The feet can be adjusted to level the unit, and if required, The feet can be adjusted to level the unit, and if required, to accommodate drain fittings and a secondary condensate to accommodate drain fittings and a secondary condensate pan.
  • Page 7: Ducting To Hvac System - Basement And Attic Installations

    Ducting to HVAC System – Ducting for Stand Alone Installations Basement and Attic Installations or Non-Ducted Installations The Preferred Installation is to duct the dehumidifier to In this installation the dehumidifier is not ducted to the pull air from and return dehumidified air to the HVAC return HVAC system and is used to dehumidify a specific area.
  • Page 8: Ducting For Two Zone Installations

    SUPPLY DUCT static pressure does not HCWHD4-130 0.7” w.c. MAX exceed the maximums shown HCWHD4-100 0.6” w.c. MAX NORMALLY HCWHD4-080 0.4” w.c. MAX and disable dehumidification OPEN DAMPER during active air conditioning. RETURN DUCT See DEH W /AC on page 13.
  • Page 9: Lennox Control

    Lennox Control NOTE: All Lennox thermostats use reverse logic for All Lennox thermostats can be used as an external control if used with a SPDT relay. The recommended relay is Catalog dehumidification. There is 24VAC between the DH and No. 69J79. See Figures 21 & 22 for wiring with SPDT. C terminals when there is no call for dehumidification.
  • Page 10: Y6456 - External Control Or Crawl Space/Sealed Attic Control And Wiring

    Y6456 – External Control or Crawl Space/Sealed Attic Control and Wiring NOTE: Use 18-22 AWG wire for control NO/NC SWITCH wiring. EXTERNAL CONTROL Used as an external control, the Y6456 + - A B VENT DEH is mounted in the space that is to be Remote Sensor Dampers...
  • Page 11: Wiring The Dehumidifier To The Hvac System

    Wiring the Dehumidifier to the HVAC System and Zone Dampers NOTE: Use 18-22 AWG wire for wiring to HVAC system and zone dampers. Pull off the wiring access cover near the dehumidifier control to access the wiring terminals. Snap the wiring access cover back into place after completing all wiring.
  • Page 12: System Set-Up And Checkout

    System Set-up and Checkout VENTILATION If not using the dehumidifier If dehumidifier installation does not include ventilation or to bring in outdoor air, zoning and will not be wired to an external control, remote press MODE to go to control or the HVAC system, proceed to INSTALLER TEST ZONE screen selections.
  • Page 13 ZONE DEH W/AC If installing the dehumidifier To allow dehumidification in a single zone application, during active air select DISABLED and conditioning, select press MODE to go to the ENABLED and press EXTERNAL control screen MODE. selections. 90-1854 90-1854 If installing the dehumidifier To disable dehumidification in a two-zone application, when the air conditioning is...
  • Page 14: Installer Test Mode

    INSTALLER TEST MODE Zoning and/or Ventilation If everything is properly wired, the dehumidifier and all of If the dehumidifier has the wired components will turn on and off during Installer been set up for ventilation, Test Mode to demonstrate that all are properly operating. VENTILATING will appear Installer Test Mode lasts for four (4) minutes.
  • Page 15: Start Up And Sequence Of Operation

    CRAWL SPACE OR SEALED ATTIC (REMOTE) Start Up and Sequence of Operation CONTROL USING Y6456 1. Press the ON/OFF button to turn the dehumidifier control SINGLE ZONE WHOLE HOUSE OR STAND ALONE ON. “REMOTE” will show on the display to indicate that USING THE DEHUMIDIFIER CONTROL a remote control is wired to the dehumidifier.
  • Page 16: Ventilation

    Ventilation The dehumidifier can activate a normally closed damper to bring in outdoor air through a fresh air intake duct. This feature can not be used when a Y6456 has been installed + - A B VENT DEH Remote Sensor Dampers in a Remote Control application, and is not recommended for two-zone installations.
  • Page 17: Outdoor Temperature Sensor Installation

    OUTDOOR TEMPERATURE SENSOR INSTALLATION DETERMINE VENTILATION REQUIREMENTS The 58N66 Outdoor Temperature Sensor should be installed Calculating Airflow Requirement outside in a shaded location, or in the outdoor air intake 1. The MINIMUM ventilation requirement is calculated duct. using ASHRAE 62.2-2010. ASHRAE Airflow in CFM = [House Area in Sq.
  • Page 18: Installer Settings

    Determine Cycle Time 1. Use the Required CFM and Delivered CFM from the above steps to determine the Cycle Time from Table 3. 2. The values highlighted in gray cannot be set due to the maximum 60 minute Cycle Time. A second ventilation device (i.e., bigger duct or second duct) will be required to meet ventilation needs.
  • Page 19: Sequence Of Operation

    SEQUENCE OF OPERATION Troubleshooting When wired as shown in Figure 29, the ventilation damper Technical Support is available Monday through Friday, will open whenever there is an HVAC heating (W), cooling 6:30 a.m. to 6:30 p.m. CST, at 1-800-LENNOX (800-453- (Y) or fan (Gs) call, allowing fresh air to be brought in when 6669).
  • Page 20 Table 4. Error Codes Error Code Failure Mode Action Reset Internal Humidity 1. Cycle power to clear error code. Cycle Power or Temperature 2. If error code reoccurs replace User Interface, Catalog No. Y6459. Sensor Open or Shorted High Refrigeration 1.
  • Page 21 • Check the drain line blockages and for a continuous downward slope. • For HCWHD4-080 and HCWHD4-100 only: Verify presence and condition of drain insert. See Maintenance in Owner’s Manual for cleaning procedure. Replace with Catalog No. 22H26 if missing or damaged.
  • Page 22: Wiring Schematic

    Wiring Schematic HCWHD4-080, HCWHD4-100 or HCWHD4-130 USER INTERFACE ASSY WIRE HARNESS, POWER SWITCH, ON/OFF POWER SENSOR, CORD HI-TEMP SENSOR, LOW-TEMP CMP_N CMP_L FAN_N FAN_L BLUE PCB ASSY, INTERNAL CTRL CAPACITOR, COMPRESSOR COMPRESSOR CAPACITOR, B2206629B FAN, B.C.
  • Page 23: Service Parts

    Service Parts HCWHD4-080 and HCWHD4-100 90-2595 Description Catalog No. Description Catalog No. EZK Filter, 13.5" x 11.875" x 0.875" 22H31 Wire Harness, Power, Deh 22H27 Internal Control Board, Deh Y6458 Sensor, Low Temperature, Deh Y6470 User Interface Assembly, Deh Y6459...
  • Page 24 Service Parts HCWHD4-130 90-2031 Description Catalog No. Description Catalog No. Filter, 14" x 19" x 1" EZK Y7120 Cover, Outlet, Deh Y6466 Internal Control Board, Deh Y6458 Fan, 130pt Deh, with 10MFD Capacitor Y7122 User Interface Assembly, Deh Y6459 Wire Harness, Power, Deh Y6469 Wiring Access Door, Deh Y6460...

This manual is also suitable for:

Hcwhd4-100Hcwhd4-130

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