Pioneer DVH-860AV/XEUW5 Service Manual
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Pioneer DVH-860AV/XEUW5 Service Manual

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DVD AV RECEIVER
DVH-860AV
DVH-865AVBT
DVH-865AVBT
DVH-8680AVBT
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2013
1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
DVH-860AV/XEUW5
/XERD
/XERI
/XFBR
ORDER NO.
CRT5452
/XEUW5
K-ZZZ DEC. 2013 Printed in Japan

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  • Page 1 PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2013 K-ZZZ DEC.

  • Page 2: Safety Information

    CAUTION Danger of explosion if battery is incorrectly replaced. Replaced only with the same or equivalent type recommended by the manufacture. Discord used batteries according to the manufacture's instructions. DVH-860AV/XEUW5...

  • Page 3: Table Of Contents

    10.6 KB PCB and AUX PCB...........................60 10.7 CB ASSY and LB ASSY .........................62 11. PCB CONNECTION DIAGRAM ........................64 11.1 MB ASSY ..............................64 11.2 SB ASSY..............................68 11.3 KB PCB..............................70 11.4 AUX PCB ..............................72 11.5 CB ASSY ..............................73 11.6 LB ASSY ..............................74 12. ELECTRICAL PARTS LIST...........................75 DVH-860AV/XEUW5...

  • Page 4: Service Precautions

    1) Turn over the Detach Panel and press RESET Button at Central Part. Without entire initialization. Microcomputer restarting (emergency resetting at function trouble) . With the reset of the pioneer. 2) Perform [Default Setting] initialization in Setting Perform product initialization except a part of items.

  • Page 5: Notes On Soldering

    Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden). The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia. DVH-860AV/XEUW5...

  • Page 6: Specifications

    2. SPECIFICATIONS 2.1 SPECIFICATIONS DVH-860AV/XEUW5 Backup current ........3 mA or less DVH-860AV/XEUW5...
  • Page 7 ........530 kHz to 1 640 kHz (10 kHz) Usable sensitivity:........30 dBµ (S/N: 20 dB) Bluetooth Version ............ Bluetooth 2.0 certified Output power ........... +4 dBm Maximum(Power class 2) Note Specifications and the design are subject to modifications without notice. DVH-860AV/XEUW5...
  • Page 8 DVH-8680AVBT/XEBR Backup current ........... 3 mA or less DVH-860AV/XEUW5...

  • Page 9: Disc/Content Format

    2.2 DISC/CONTENT FORMAT The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by PIONEER CORPORATION is under license. Other trademarks and trade names are those of their respective owners.

  • Page 10: Pcb Locations

    Unit Number : 843DM7387BLKB003(RI) Unit Number : 883DM7387BBKB003(BR) Unit Name : KB Assy Unit Number : 843DM7387BMCB000(UW5,RD,RI) Unit Number : CYW1043(BR) Unit Name : CB Assy Unit Number : 843DM7387BMLB001(UW5,RD,RI) Unit Number : CYW1044(BR) Unit Name : LB Assy DVH-860AV/XEUW5...

  • Page 11: Jigs List

    - When the Repair is Complete When the repair is complete, make the DVD mechanism ready for transportation implementing the following procedures: 1. Attach the two Transportation Screws. Now you can transport it.(See the figure below) Transportation Screws 121045000198 DVH-860AV/XEUW5...

  • Page 12: Block Diagram

    CON2: 34pin CN406 : 6pin to MB to MB CB Assy LB Assy (Connector Board) CON1:34pin to KB (Light Board) CON201: 34pin to CB 3.5inch TFT-LCD USB201: Module KB PCB USB Connector (Key Board) CON203 AUX PCB AUX-IN Connector DVH-860AV/XEUW5...

  • Page 13: Block Diagram

    4.2 BLOCK DIAGRAM Only RD, RI, BR Front AV-IN Rear AV in AUX PCB DVH-860AV/XEUW5...

  • Page 14: Power Block Diagram

    LOD 9V 1A AM FM PLL TUNER TEF6621 LSP9801 150mA U101 100R 20 mA U809 U301 Audio Preamp YD2792 Current Term 1.5A MAX:1.5A AP2191D U904 Audio EQ Processor TDA7419 47 mA U905 Audio ISO D3132 LM2950-5V MAX:100mA 200R U906 Audio 74HCT4052DB DVH-860AV/XEUW5...
  • Page 15 - 1V8 BACK_LIGHT_SW U204 LAMP_SW LAMP LED+ DC/DC AP34063 LIGHT COCOLORE MAX:120mA Key illumination RED or BLUE BLUE MAX:200mA REM201 +5V_M IR Receiver Rotary Encoder DVD_5V USB_5V USB_Power Current Term USB Connector USB Power AP1507-ADJ 5V 1.5A AP2191D U803 U403 DVH-860AV/XEUW5...

  • Page 16: Diagnosis

    Press power on key DVD Power = 5 V TFT Power On and TFT Init Starts communication with Grille microcomputer. Source keys operative Source ON Entery select mode operative Completes power-on operation. (After that, proceed to each source operation) DVH-860AV/XEUW5...

  • Page 17: Error Code List

    Check the speaker connection. If the message Unit fails to operate or speaker fails to disappear even after the engine AMP ERROR connection is incorrect; protective is switched off/on, contact your dealer or circuit is activated. an authorized Pioneer Service Station for assistance. DVH-860AV/XEUW5...

  • Page 18: Connector Function Description

    1: FR- 11: RL+ 2: FL+ 12: GND 3: FR+ 13: RL- 4: FL- 14: LO-FL 5: RR+ 15: ACCIN 6: ILLU_IN 16: LO-FR 7: RR- 17: GND 8: ANT 18: GND 9: T_MUTE 19: LO/SUB-RR 10: +B 20: LO/SUB-RL DVH-860AV/XEUW5...

  • Page 19: Service Mode

    Then, you will find the version information as shown below. To exit the version display mode, press the "ESC" key. Example of a display MODEL: DVH-850AVBT/XERD MPEG CHIP: ZORAN36966H MPEG VERSION: V0.24_20120922 PCB:V1.0 Disc Region: MCU DATE: 09.20.12 MCU VERSION: 01.03 BT Firmware: V00.46R00.25 DVH-860AV/XEUW5...

  • Page 20: Software Version Up Method

    If you do not perform the Version Up, the initialization of MPEG software will not be executed. In addition, the Main Body Reset SW located at the rear surface of Detach Panel is only for the Restart RESET of MCU and it does not mean to perform all of the initializations. DVH-860AV/XEUW5...
  • Page 21 Fig.1 for the second time, it means MPEG upgrade process finished, you can remove the USB device, the whole upgrade process will last about 1 minute; DVH-860AV/XEUW5...
  • Page 22 SDRAM, this is different from MPEG upgrade, after the process reach 100%, which means MCU upgrade finished, and the system will power off automatically, you need to press the power key to restart the system, the whole upgrade process will take around 2.5 Minutes DVH-860AV/XEUW5...
  • Page 23 SDRAM, this is different from MPEG upgrade, after the process reach 100%, which means BT upgrade finished, and the system will power off automatically, you need to press the power key to restart the system, the whole upgrade process will take around 2.5 Minutes DVH-860AV/XEUW5...
  • Page 24 How to check the software version, the detailed operation method will be showed as below: 1) Enter into Seetting Menu; 2) Press "5" "4" "3" "2" numeric key on the remote control You will find the version information; to exit the version menu, please press "ESC" key DVH-860AV/XEUW5...

  • Page 25: Disassembly

    Remove the screw and then remove the Top Cover. Top Cover Fig.1 Removing the DVD Mechanism Module (Fig.2) Remove the two screws. Remove the two screws. Disconnect the two connectors and then remove the DVD Mechanism Module. DVD Mechanism Module Fig.2 DVH-860AV/XEUW5...
  • Page 26 Remove the four screws and then remove the Heat Sink. Heat Sink Remove the screw. Remove the solder at three locations indicated and then straighten the three tabs. Remove the two screws and then remove the MB Assy. Fig.4 DVH-860AV/XEUW5...
  • Page 27 How to eject the stuck disc (Procedure 1: Rotating the roller) Remove the screws. Remove the top and the bottom cover. Remove the screws. Remove the DVD mechanism module. Rotate the gear upward. Then, the disc will be ejected. DVH-860AV/XEUW5...
  • Page 28 How to eject the stuck disc (Procedure 2: Removing the top cover) Remove the screws. Remove the top and the bottom cover of the product. Remove the screws. Remove the DVD mechanism module. Remove the screws. Remove the dustproof cover. Remove the screws. Left side Right side DVH-860AV/XEUW5...
  • Page 29 Remove the top cover of the DVD mechanism. Lift up the clamp holder, and remove the disc. DVH-860AV/XEUW5...
  • Page 30 Removing the lever located at the reverse side of DVD mechanism's top cover Remove the top cover according to "How to eject the stuck disc (Procedure 2: Removing the top cover)" on the page 21. Remove the one screw. Remove the six hooks. Remove the black lever holder. Remove the lever. DVH-860AV/XEUW5...

  • Page 31: Each Setting And Adjustment

    8. EACH SETTING AND ADJUSTMENT There is not information to be shown in this chapter. DVH-860AV/XEUW5...

  • Page 32: Exploded Views And Parts List

    Screw adjacent to mark on the product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions,apply as you think it appropriate.) 9.1 PACKING DVH-865AVBT/XERD DVH-865AVBT/XERI DVH-860AV/XEUW5 DVH-8680AVBT/XFBR DVH-865AVBT/XERD DVH-865AVBT/XERI DVH-8680AVBT/XFBR DVH-860AV/XEUW5...
  • Page 33 12-3 Owner's Manual See Contrast table (2) Microphone See Contrast table (2) 12-4 Owner's Manual See Contrast table (2) (2) CONTRAST TABLE DVH-860AV/XEUW5, DVH-865AVBT/XERD, DVH-865AVBT/XERI and DVH-8680AVBT/XFBR are constructed the same except for the following: DVH-860AV DVH-865AVBT DVH-865AVBT DVH-8680AVBT Mark...

  • Page 34: Exterior (1) (Xeuw5, Xerd, Xeri)

    9.2 EXTERIOR (1) (XEUW5, XERD, XERI) DVH-865AVBT/XERD DVH-860AV/XEUW5 DVH-865AVBT/XERI DVH-860AV/XEUW5...
  • Page 35 Cord Assy See Contrast table (2) Sponge 121405000272 Panel 141210601791017 Lens See Contrast table (2) (2) CONTRAST TABLE DVH-860AV/XEUW5, DVH-865AVBT/XERD and DVH-865AVBT/XERI are constructed the same except for the fol- lowing: Mark Description DVH-860AV/XEUW5 DVH-865AVBT/XERD DVH-865AVBT/XERI Detach Assy 843DM7387ARKB003 843DM7387BLKB003...

  • Page 36: Exterior (1) (Xfbr)

    9.3 EXTERIOR (1) (XFBR) DVH-860AV/XEUW5...
  • Page 37 121230013902018 Button (SRC) 121230504478014 Bracket 121240001659000 Cover 121290002818000 Double Side Tape 121445000323 Double Side Tape 121445000331 Slide Block L 14129080071300 Slide Block R 14129080071400 KB Assy 883DM7387BBKB003 Knob 121230004481000 Cover 121230504482014 Cord Assy 883DM7387BBPWR004 Battery Door 141272000043-FY Sponge 121405000272 DVH-860AV/XEUW5...

  • Page 38: Exterior (2) (Xeuw5, Xerd, Xeri)

    9.4 EXTERIOR (2) (XEUW5, XERD, XERI) DVH-850AVBT/XEUW5 DVH-865AVBT/XERD DVH-865AVBT/XERI DVH-865AVBT/XERD DVH-865AVBT/XERI DVH-860AV/XEUW5...
  • Page 39 See Contrast table (2) Screw 121100070059 Screw 121101050013 Sheet 121490000117 Screw 121103070004 (2) CONTRAST TABLE DVH-860AV/XEUW5, DVH-865AVBT/XERD and DVH-865AVBT/XERI are constructed the same except for the fol- lowing: Mark Description DVH-860AV/XEUW5 DVH-865AVBT/XERD DVH-865AVBT/XERI DVD Mechanism Module 843DM7387ARSB003 843DM7387BLSB003 843DM7387BMSB003 SB Assy...

  • Page 40: Exterior (2) (Xfbr)

    9.5 EXTERIOR (2) (XFBR) DVH-860AV/XEUW5...
  • Page 41 Any component parts in the Deck (CD Mechanism Unit) of this model can not be supplied. If you need to replace any parts in the Deck replace whole of Deck. <NOTE2> When you replace MB Assy (Main Board) on DVH-8680AVBT/XFBR, remove Q813 from the old MB Assy, and install onto the new MB Assy. DVH-860AV/XEUW5...

  • Page 42: Schematic Diagram

    AMP_ANT MCU5V R441 MCU23 R440 MCU24 LAMP R270 4.7K LAMP ZD205 Q206 DMP3098 R271 R272 R251 R250 COCLOUR C249 4.7K R274 1K 100nF MCU52 Q205 Q201 R275 KRC231 KRC231 BLUE R242 Q204 KRC231 ADD lamp control CN402 CON2 FY/CON34P-1.0SMT-90AAAAA DVH-860AV/XEUW5...
  • Page 43 No differentiation is made between chip resistors and discrete resistors. Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors. : The power supply is shown with the marked box. NM : No Mount MT-90AAAAA DVH-860AV/XEUW5...
  • Page 44 DVH-860AV/XEUW5...
  • Page 45 DVH-860AV/XEUW5...
  • Page 46 DVH-860AV/XEUW5...
  • Page 47 DVH-860AV/XEUW5...

  • Page 48: Mb Assy (Bt_Amp Part) (Guide Page)

    F_AUX_R C885 DTV_L C949 R965 4.7K C910 2.2uF MCU42 R963 MCU48 C907 C912 2.2uF 22nF DTV_CVBS F_AUX_L R964 C911 DTV_POWER 2.2uF DTV_R R901 200R 4.7K R966 INTERFACE C913 2.2uF DTV_L MCU54 C908 C950 100nF MCU53 R962 C909 10uF/16V AUX-GND DVH-860AV/XEUW5...
  • Page 49 10uF 470nF MCU42 MCU48 DTV_CVBS DTV_POWER DTV_R DTV_L MCU54 MCU53 The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. DVH-860AV/XEUW5...
  • Page 50 DVH-860AV/XEUW5...
  • Page 51 POWER SUPPLY DVH-860AV/XEUW5...
  • Page 52 DVH-860AV/XEUW5...
  • Page 53 DVH-860AV/XEUW5...

  • Page 54: Sb Assy (Power Part)

    U9-B MOT_SPDL+ SP+ 6 FB35 120R/2A +4.5VA C112 10uF MOT_SPDL- C110 47nF LOAD LOAD+ MOT_TRAY+ LOAD- MOT_TRAY- AGND AGND +3.3V 100R TCLL4148 +4.5VA A+9V DISC_SENSE1 white DISC-IN EC10 EC11 100nF 100uF/16V 100nF 100uF/16V orange DISC-OUT TCLL4148 AGND DGND +3.3V DVH-860AV/XEUW5...
  • Page 55 LRCK FB43 600R 10uF OUTL MCLK AOUTL 100R*4 10pF R101 220R A+9V FILT+ CVBS-C 1.35V 9015 1.8uH 0.68 31R/300MA 150R FB27 CVBS_C 100pF 150pF C108 33pF 600R C109 10nF DGND DGND 100nF C107 AGND AGND DGND DGND DGND A+9V DVH-860AV/XEUW5...

  • Page 56: Sb Assy (Main Part)

    1N4148 VOFC+ VOTK+ C128 FACT+ TACT+ RCS0 DGND RBA0 100PF RCS1 RRAS MGND RCAS DGND FB17 1K/100mA VDDPLL RDQM +1.8V PCLK 10uF DGND DGND +3.3V 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF DGND DVH-860AV/XEUW5...
  • Page 57 GPIO[58]/FCU_CS3# GPIO[57]/FCU_WAIT# RCS0 RAMCS0# GPIO[56]/FCU_RST RBA0 RAMBA INTGPIO[55]FCU_IRQ RCS1 RAMCS1#/GPO[65] RRAS RESET RAMRAS# RESET RCAS RAMCAS# RAMWE# 470R RDQM RAMDQM PCLK PCLK 27.000M 33pF 33pF DGND DGND Use PH1 to connect the shell of the crystal with ground DGND DVH-860AV/XEUW5...

  • Page 58: Sb Assy (Flash&Sdram Part)

    100nF 100nF 100nF 100nF 100nF 47uF/16V 100nF C102 C101 C100 DGND M12L64164A-7TG RA10 RD10 RA11 RD11 RD12 RD13 RDQM DQML RD14 DOMH RD15 PCLK RBA0 RCS0 RCAS RRAS RCS1 SD3V3 VSSQ VCCQ DGND VSSQ VCCQ VSSQ VCCQ VSSQ VCCQ DVH-860AV/XEUW5...
  • Page 59 WP/NC MA19 A19/RY/BY R301 DGND MA19 NC/A19 R302 RESET R303 MCS0 R304 R305 when using intel flash: DGND A19 = PIN15(R301=0 OHM R302 NM) when using SST flash: A19 = PIN9(R302=0 OHM R301 NM) +3.3V 2pF/NM Download mode:short JP1 DVH-860AV/XEUW5...

  • Page 60: Kb Pcb And Aux Pcb

    LEFT BAND SW203 SW208 SW205 MULTI-CONTROL R208 3.3K R201 R202 1.2K R207 7.5K R209 3.9K R210 ENC201 WE1103ECHVP15FXX6 MUTE DOWN SW204 SW201 SW207 SW202 SW209 R217 R212 R211 1.2K R213 R238 R214 1.5K R215 1.8K R216 R218 3.3K 2.2K DVH-860AV/XEUW5...
  • Page 61 C253 1uF C229 C228 C230 C254 22uF 100nF Q202 R233 BACK_LIGHT_SW DTC114EKA AUX PCB BAND SW205 SW206 CON203 USB-GND 3.5MMJ R210 5.6K AUXGND AUXR AUXL SW210 AVIN R217 R200 R218 3.3K KB ASSY Consists of KB PCB AUX PCB DVH-860AV/XEUW5...

  • Page 62: Cb Assy And Lb Assy

    10.7 CB ASSY and LB ASSY CB ASSY CON201 CN402 LB ASSY EJECT CON406 RESET DVH-860AV/XEUW5...
  • Page 63 DVH-860AV/XEUW5...

  • Page 64: Pcb Connection Diagram

    For further information for respective destinations, be sure to check with the schematic dia- gram. 2.Viewpoint of PCB diagrams Capacitor Connector POWER SUPPLY SIDE A SIDE B Chip Part P.C.Board SERVO CN406 FRONT DVH-860AV/XEUW5...
  • Page 65 SIDE A ANTENNA WIRED REMOTE CON2 FRONT DVH-860AV/XEUW5...
  • Page 66 MB ASSY DVH-860AV/XEUW5...
  • Page 67 SIDE B DVH-860AV/XEUW5...

  • Page 68: Sb Assy

    11.2 SB ASSY SB ASSY SIDE A CN202 CON201 DVH-860AV/XEUW5...
  • Page 69 SB ASSY SIDE B DVH-860AV/XEUW5...

  • Page 70: Kb Pcb

    11.3 KB PCB KB PCB SIDE A DVH-860AV/XEUW5...
  • Page 71 KB PCB SIDE B CON201 CON1 DVH-860AV/XEUW5...

  • Page 72: Aux Pcb

    11.4 AUX PCB AUX PCB SIDE A AUX PCB SIDE B DVH-860AV/XEUW5...

  • Page 73: Cb Assy

    11.5 CB ASSY CB ASSY SIDE A CON201 CB ASSY SIDE B CN402 DVH-860AV/XEUW5...

  • Page 74: Lb Assy

    11.6 LB ASSY LB ASSY SIDE A EJECT CON406 RESET DTHSW LB ASSY SIDE B DVH-860AV/XEUW5...

  • Page 75: Electrical Parts List

    123830001554 (NOTE) When you replace the IC, the software has to be updated to the latest one. CN202 Socket 123805000145 CN402 FPC Socket 143815000208 CN901 Socket 123830010086 CON201 FPC Socket 143800000019 Unit Number : 843DM7387ARMB003(UW5) CON406 FPC Socket 123815000269 DVH-860AV/XEUW5...
  • Page 76 143405010069 FPC Socket 143800000019 Tact SW 123210010125 Connector 143815000046 Tact SW 143210010096 Tact SW 143210000097 CN406 FPC Socket 123815000269 KB Assy CON2 FPC Socket 143815000208 Consists of KB PCB AUX PCB Unit Number : 843DM7387ARKB003(UW5) Unit Number : 843DM7387BLKB003(RD) DVH-860AV/XEUW5...

This manual is also suitable for:

Dvh-865avbt/xerdDvh-865avbt/xeriDvh-8680avbt/xfbr

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