Fortress Power eVault 18.5 Disassembly And Charging Manual

Fortress Power eVault 18.5 Disassembly And Charging Manual

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eVault 18.5 DISASSEMBLY AND CHARGING GUIDE
Contents
1 - INTRODUCTION ........................................................................................................................................................ 1
2 - eVault DISASSEMBLY .............................................................................................................................................. 1
3 - TRICKLE-CHARGING THE BATTERY ...................................................................................................................... 2
3A - CONNECTING THE LEADS AND CHARGING..................................................................................................... 2
4 - REPLACING THE BMS ............................................................................................................................................. 2
5 - FURTHER HELP ....................................................................................................................................................... 2
APPENDIX ...................................................................................................................................................................... 3
APPENDIX A ............................................................................................................................................................... 3
APPENDIX B ............................................................................................................................................................... 5
APPENDIX C ............................................................................................................................................................... 7

1 - INTRODUCTION

This guide will help with the disassembly and trickle-charging of the eVault battery. We will be bypassing the
BMS and trickle charging an eVault that is below the "danger zone" of ~46V. This guide is supplemental to the
installation manual-please make sure you understand the proper installation before attempting to open and
troubleshoot the eVault. Always read the warning notices on the installation manual and take all
necessary safety precautions when dealing with 48V batteries.

2 - eVault DISASSEMBLY

Please refer to the following steps when disassembling the eVault:
1) Remove the sixteen (16) screws that attach the front metal cover (Appendix A-1)
2) Slowly slide off the front cover as far as the LCD wires will allow-be careful not to pull too far and
strain the LCD wires
3) Remove the sixteen (16) screws that attach the back metal cover (Appendix A-2)
4) Slide off the back cover, exposing the cell packs
5) You should now have access to the battery internals (Appendix B-1)

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Summary of Contents for Fortress Power eVault 18.5

  • Page 1: Table Of Contents

    18.5 DISASSEMBLY AND CHARGING GUIDE Contents 1 – INTRODUCTION ................................ 1 2 – eVault DISASSEMBLY .............................. 1 3 – TRICKLE-CHARGING THE BATTERY ........................2 3A – CONNECTING THE LEADS AND CHARGING..................... 2 4 – REPLACING THE BMS ............................. 2 5 –...
  • Page 2: Trickle-Charging The Battery

    Rev. 1.3 3 – TRICKLE-CHARGING THE BATTERY Once the battery covers have been removed, it is now possible to bypass the BMS and charge the cells directly. 3A – CONNECTING THE LEADS AND CHARGING We will now connect the charger leads. 1) The standard color designation is BLACK for NEGATIVE (--) and RED for POSITIVE (+) a.
  • Page 3: Appendix

    Rev. 1.3 APPENDIX APPENDIX A Appendix A-1 505 Keystone Rd, Southampton, PA 18966, USA (877) 497 6937 www.fortresspower.com...
  • Page 4 Rev. 1.3 Appendix A-2 505 Keystone Rd, Southampton, PA 18966, USA (877) 497 6937 www.fortresspower.com...
  • Page 5 Rev. 1.3 APPENDIX B Appendix B-1 POSITIVE NEGATIVE 505 Keystone Rd, Southampton, PA 18966, USA (877) 497 6937 www.fortresspower.com...
  • Page 6 Rev. 1.3 Appendix B-2 NEGATIVE POSITIVE 505 Keystone Rd, Southampton, PA 18966, USA (877) 497 6937 www.fortresspower.com...
  • Page 7 Rev. 1.3 APPENDIX C Appendix C-1 BREAKER → OFF Appendix C-2 BMS Board 505 Keystone Rd, Southampton, PA 18966, USA (877) 497 6937 www.fortresspower.com...
  • Page 8 Rev. 1.3 Appendix C-3 Appendix C-4 505 Keystone Rd, Southampton, PA 18966, USA (877) 497 6937 www.fortresspower.com...
  • Page 9 Rev. 1.3 Appendix C-5 Number Connector Name LCD Power Supply Cable Pre-Charge Relay Cable Main Relay (D) Cable Main Relay (C) Cable Current Monitoring Main Control Cable RS485/CAN Com Cable LCD Signal Cable A Cell Monitoring B Cell Monitoring C Cell Monitoring Current Limiting Board Power Supply&Control Cable 505 Keystone Rd, Southampton, PA 18966, USA (877) 497 6937...

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