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Plymovent STR-Magnetic Product User Manual

Straight rail system - magnetic grabber
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STR-Magnetic
Straight Rail System - Magnetic Grabber
Thank you for buying a Plymovent product. Before you unpack and put it into operation please read this
This manual should be handed over and kept by the service department
Headoffice
Plymovent Exhaust Extraction GmbH
Postbus 9350
Redcarstraße 36
1800 GJ Alkmaar
53842 Troisdorf
Koraalstraat 9
Germany
The Netherlands
TÜV-SÜD
product manual carefully, and follow the instructions.
after the installation.
PRODUCT USER MANUAL
®
1. Important safety instruction ........................................ 2
2. Introduction ..................................................................... 2
3. Product description ....................................................... 2
4. Safety .................................................................................. 3
5. CE Declaration.................................................................4
6. Area of use ........................................................................ 5
7. Delivery ..........................................................................6-8
8. Installation................................................................... 9-20
9. Installation trimming procedure ..........................21-24
10. User- and maintenance instruction ...................25-26
11. Cleaning and FAQ........................................................27
12. Disposal..........................................................................27
13. Spare parts..................................... .........................28-30
14. TÜV-SÜD certificate....................................................31
Plymovent Inc.
Plymovent Corp
4090B Sladeview Cres.
5 Corporate Drive
Unit 1
Cranbury, NJ 08512
Missisauga, ON
United States
L5L 5Y5
Canada
contents
Plymovent Ltd.
P.O. Box 747
OX16 6NZ Banbury
United Kingdom

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  • Page 1: Table Of Contents

    13. Spare parts..............28-30 14. TÜV-SÜD certificate............31 Thank you for buying a Plymovent product. Before you unpack and put it into operation please read this product manual carefully, and follow the instructions. This manual should be handed over and kept by the service department after the installation.

  • Page 2: Important Safety Instruction

    1.1 Identification of the product Please read these instructions before installing the Sliding The STR-Magnetic system is made up out of various different Track Rail (hereafter called STR) Magnetic system. This will parts which together form the STR Exhaust Removal System.

  • Page 3: Safety

    SAFETY WARNING General Do not attempt installation of this system unless you are familiar with the necessary tools, equipment, The manufacturer does not accept any liability for damage to utility connections and potential hazards. Installation the product or personal injury caused by ignoring of the safety should be performed only by a qualified service instructions in this manual, or by negligence during installation, provider.

  • Page 4: Ce Declaration

    This way possible injuries can Tools be avoided by a possible backwards motion of the These tools are needed to install the Plymovent System: Grabber® in the direction of the station and park position. - Power drill • Never install the product in front of entries, exits or...

  • Page 5: Area Of Use

    AREA OF USE ATTENTION The STR-Magnetic System is designed to operate The STR-Magnetic system is used in fire and rescue stations under standard vehicle performance conditions. where there are multiple vehicles parked behind the exit door Re-generation is not considered to be a standard waiting an emergency call.
  • Page 6 DELIVERY The STR, in all different versions, is built out of standard components which will be described in this section. Support leg The aluminium support leg is used for both vertical and horizontal mounting. The standard length is 19´(5790 mm) and it has to be cut to proper lengths.
  • Page 7 DELIVERY Closed end stop Prod. RRBC Art. Nr. 8925-1011 Duct connection end stop 160mm/6” Duct connection for back of track, max lenght of track 6m Prod. RRCE-160 Art. Nr. 8940-1011 Round rail industrial en stop Prod. RRIBC Art. Nr. 8922-1011 Low friction rubber seal Prod.

  • Page 8: Delivery

    DELIVERY Balancer Prod. BR-300 Art. Nr. 90100-1011 Optional BR-200 Art. Nr. 90120-1011 Internal Trolley Prod. Art. Nr. - ICCA-100 100mm / 4” 30448-1011 - ICCA-125 125mm / 5” 30453-1011 - ICCA-150 150mm / 6” 30458-1011 Hose kit There are 3 hose kits available: - Hose temp.resistance +150°C.

  • Page 9: Installation

    INSTALLATION Mounting instructions; 4. After installation, fine tune the BLC and / or the rubber end 1. Determine the installation height of the rail (measured from stop if the disconnection point is not 10” from the door. the bottom of the rail). If a disconnection point closer to the door is preferred, the 2.
  • Page 10 INSTALLATION BACK-IN MEASUREMENT PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES Please determine the position of: Use care when servicing unit. Failure to do so could result in minor personal injury. 1. Exhaust pipe CAUTION 2. Gate / Exit door. Be sure to order the right Grabber® dimension. If a 3.
  • Page 11 INSTALLATION DRIVE-THROUGH MEASUREMENT PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES Please determine the position of: Use care when servicing unit. Failure to do so could result in minor personal injury. Exhaust pipe. Entrance door. CAUTION Exit door. Be sure to order the right Grabber® dimension. If a Distance between Entrance door / Exit door.
  • Page 12 INSTALLATION STR-TRACK LOCATION PROCEDURE WARNING PRODUCT MAY CONTAIN SHARP EDGES STR- Track Use care when servicing unit. Failure to do so could result in minor personal Exhaust injury. Door Track height Distance to vehicle Distance to exit door a) The STR-track (1) is mounted at a height (4) between 3,5m / 11.5 ft and 4,5m / 15 ft over the floor on the side where the vehicles exhaust pipe (2) is situated.
  • Page 13 INSTALLATION SPLICING THE PROFILE WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. STR profile Failure to do so could result in minor personal injury. Splicing sleeve a) Put the components of the rail under the intended position on supports or similar with the open side downwards.
  • Page 14 INSTALLATION MOUNTING OF RUBBER SEAL STR profile Rubber seal Tool no. 11600 Tool no. 11601 a) Turn the rail profile with the opening upwards. b) If the seal must be joined it must be done before mounting. The rubber seal should overlap and be cut together with a sharp knife.
  • Page 15 INSTALLATION MOUNTING OF END SOCKETS AND SHOCK ABSORBER WARNING STR profile: PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could result in minor personal End socket with hydraulic shock absorber injury. End socket Position the end sockets in the centre. a) Drill with a 8.5 mm drill according to the drawing below and mount end socket with hydraulic shock absorber at the exit side and mount end socket with cover or end socket with...
  • Page 16 INSTALLATION WARNING MOUNTING SUSPENSIONS TO THE RAIL STR profile: PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could result in minor personal RRTS Top suspension injury. RRSS Side suspension Top Suspension a) Position the STR-Rail correctly on the floor , find out the proper height/length of support leg and cut the Support Leg (STR-SL).
  • Page 17 INSTALLATION LIFTING THE RAIL ATTENTION Always use approved lifting equipment. The lifting 1. STR Rail equipment should only be operated by a certified operator. 2. Vertical suspension ATTENTION 3. Horizontal suspension NOTE! It is very important to lift the rail evenly to avoid damage to the splicing sleeves.
  • Page 18 MONTAGE WARNING HOSE ALIGNMENT PROCEDURE PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. 1. STR-profile Failure to do so could result in minor personal injury. 2. Grabber ®: 3. Saddle 4. ICCA Trolley 5. Balancer: The hose package (1) should be aligned before the assembly as follows: The exhaust hose assembly shall be aligned at installation as follows:...
  • Page 19 INSTALLATION HOSE/GRABBER HANGING PROCEDURE ATTENTION STR profile: A manual damper can / should be added to tune the airflow through the STR rail and Grabber®. STR profile height from floor (3-5m / 10-16'): WARNING Hose loop height: PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit.
  • Page 20 INSTALLATION PC-500 PRESSURE SWITCH INSTALLATION WARNING PROCEDURE PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit. Failure to do so could PC-500 pressure switch result in minor personal injury. Drilling machine with 10mm / 0.4” drillbit Measurement from ducting/hose approx. 100mm / 4” a) Drill a hole in the ducting using a drilling machine (2) above the riser bracket.

  • Page 21: Installation Trimming Procedure

    MOUNTING INSTRUCTION - TRIMMING PROCEDURE INSTALLATION TAILPIPE CONNECTOR WARNING PRODUCT MAY CONTAIN SHARP EDGES Distance exhaust pipe-truck body Use care when servicing unit. Failure to do so could Exhaust pipe end result in minor personal injury. Tailpipe adapter/connector ATTENTION Tailpipe bracket Please ensure that the position of the tailpipe connector is in line with EN 1846-2 which indicates a) The distance between the middle point of the exhaust...
  • Page 22 MOUNTING INSTRUCTION - TRIMMING PROCEDURE BALANCER SETTING PROCEDURE WARNING The Balancer is delivered under tension. Be carefull unwinding this balancer. 1. Balancer 2. Balancer locking cable (BLC) 3. Balancer safety chain The balancer is factory delivered at a pre-tension. In order to make sure the balancer is functioning optimally please follow the following procedure: a.
  • Page 23 The standard setting on delivery gives you a release force at 450N. Release Force You can adjust SDCA-Coupling by using different springs. These springs however are not standard and if you require such springs please contact your Plymovent representative. Article name Article number SDCH-Pneumatic 100mm/ 4” 90550-1011 SDCH-Pneumatic 125mm/ 5”...
  • Page 24 Image: Oval modification kit Tailpipe reducer packs The tailpipe reducer pack enables vehicles with different tailpipe sizes to connect to the Plymovent Magnetic Grabber® tailpipe connector. This product can be used in combination with the Magnetic Grabber® tailpipe bends as well as direct onto the Magnetic Grabber®...

  • Page 25: User- And Maintenance Instruction

    USER- AND MAINTENANCE INSTRUCTIONS OPERATING THE MAGNETIC GRABBER® CLEANING INSTRUCTIONS To ensure your system operates in the optimal Connecting the Magnetic Grabber® manner the product needs to be cleaned regularly. When a vehicle returns to its bay the Magnetic Grabber® a) Make sure you keep the connection surface of the tailpipe nozzle can easily be attached to the tailpipe adaptor/connector.
  • Page 26 USER- AND MAINTENANCE INSTRUCTIONS Inspection and maintenance: ATTENTION! a. Service and maintenance only to be done by Inspection/maintenance shall be done according to fol- qualified and trained persons ( in EU according lowing scedule: to TRGS 554. 0-500 turn-outs/year every 16th week b.

  • Page 27: Cleaning And Faq

    18) 12. DISPOSAL When dismantling the system please ensure to follow the The level of service and maintenance on the Plymovent similar safety precautions as mentioned in this manual for systems is relatively low. The service and maintenance installation.
  • Page 28 SPARE PARTS See separate SDCH See separate Balancer manual manual MAN_MAG_STR_TUV_SUD_180517/2_EN PUM_STR_091201_EN 28/30...
  • Page 29 SPARE PARTS MAN_MAG_STR_TUV_SUD_180517/2_EN PUM_STR_091201_EN 29/30...

  • Page 30: Spare Parts

    Copyright: All rights reserved. All information within this printed matter may not be reproduced, handed over, copied, or translated into another language, STRM in any form or any means without written permission from Plymovent. Plym- ovent reserves the right to make design changes. All models...

  • Page 31: Tüv-Süd Certificate

    MAN_MAG_STR_TUV_SUD_180517/2_EN PUM_STR_091201_EN 31/30...

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