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Accu-Sort RFR-02 Test Procedure

Rfid iso reader
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Accu-Sort
511 School House Road
Telford, PA 18969 U.S.A.
1-800-BAR-CODE
1-(215)-723-0981
Annotations to this document are acceptable only if done in RED pen and initialed by a
representative of the department responsible for the creation and maintenance of the document
Note: You shall refer to ERP to determine the Rev. of assembly.
1.0
PURPOSE
This document provides instructions for testing assembly #1000052365 (12 VDC Power) and
1000053245 (10-30 VDC Power)
2.0
SCOPE
This document applies to any of the above items that have the potential of being shipped to a
customer in order to fulfill a sample request or a normal sale. It shall be used by ASI production
when being assembled, set-up or tested at ASI. At the discretion of the appropriate ASI personnel, it
can also be used by outside vendors.
3.0
RESPONSIBILITY
Primary:
Support:
4.0
REFERENCES
GU-ERP-019
SF-QAF-006
SP-QAF-005
WI-QAF-015
1000052365
1000053245
5.0
DEFINITIONS
6.0
REQUIREMENTS
Tools Required
______________________________________________________________________________
THIS IS A CONTROLLED COPY ONLY IF STAMPED "CONTROLLED COPY" IN RED.
®
Systems, inc.
This copy expires 7 days after: 8/25/06
unless stamped "CONTROLLED
COPY" in red
Issued: 07/06/05
Revised:
RFR-02 READER TEST PROCEDURE
Production
Manufacturing Engineering
Guide to Quality Module Data Entry
Parts Return Reject Repair Tag
Control of Nonconforming Product
In-Process Inspection
RFR-02 (12VDC Powered) Assembly BOM
RFR-02 (10-30VDC Powered) assembly BOM
RFID Spectrum Analyzer
Universal Counter
3/16" Nut Driver
Variable Power Supply
Philips Screwdriver
Flat Screwdriver
RFA-02 ASI Antenna 5" x 7"
Test Leads ("Jumper Cables")
©Accu-Sort Systems, inc.
TP-ENM-704
Rev. A
Page 1 of 22

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Summary of Contents for Accu-Sort RFR-02

  • Page 1 Guide to Quality Module Data Entry SF-QAF-006 Parts Return Reject Repair Tag SP-QAF-005 Control of Nonconforming Product WI-QAF-015 In-Process Inspection 1000052365 RFR-02 (12VDC Powered) Assembly BOM 1000053245 RFR-02 (10-30VDC Powered) assembly BOM DEFINITIONS REQUIREMENTS Tools Required RFID Spectrum Analyzer Universal Counter 3/16”...
  • Page 2 Install shield over RF section, ensure that all fingers alternate around cover and are gripping tight. Plug in serial cable (RS232) from COM1 of Test PC to the “SETUP” port on the RFR-02. On the Test PC, run the program “rfr02setup.exe”.
  • Page 3 “Download” button will progress from left to right. When the process is complete, you will notice that the Valid LED and the Network LED on the RFR-02 will flash three times simultaneously.
  • Page 4 Annotations to this document are acceptable only if done in RED pen and initialed by a representative of the department responsible for the creation and maintenance of the document RFR-02 READER TEST PROCEDURE ______________________________________________________________________________ THIS IS A CONTROLLED COPY ONLY IF STAMPED “CONTROLLED COPY” IN RED.
  • Page 5 Annotations to this document are acceptable only if done in RED pen and initialed by a representative of the department responsible for the creation and maintenance of the document RFR-02 READER TEST PROCEDURE Clear Write A (when Trace is previously...
  • Page 6 Annotations to this document are acceptable only if done in RED pen and initialed by a representative of the department responsible for the creation and maintenance of the document RFR-02 READER TEST PROCEDURE 7.14 Setting Span (500 KHz) On the Spectrum Analyzer: 7.14.1 Press “SPAN”.
  • Page 7 Revised: Annotations to this document are acceptable only if done in RED pen and initialed by a representative of the department responsible for the creation and maintenance of the document RFR-02 READER TEST PROCEDURE 7.26 Measure the frequency. 7.26.1 Plug the BNC connector into the universal counter on port “CHA 100 MHz”.
  • Page 8 7.29.2 After flash is complete, type “setup” in lower case letters. (The firmware version will be displayed) Also note that whenever you reboot the RFR-02, you will see an ACK (♠ or 0x06) transmitted from the RFR-02 about 3 seconds from power-on.
  • Page 9 Revised: Annotations to this document are acceptable only if done in RED pen and initialed by a representative of the department responsible for the creation and maintenance of the document RFR-02 READER TEST PROCEDURE Comm Port Baud Setting 7.29.3 Press “?”; Press Enter. (This will show all the parameters of the reader) ______________________________________________________________________________ THIS IS A CONTROLLED COPY ONLY IF STAMPED “CONTROLLED COPY”...
  • Page 10 Annotations to this document are acceptable only if done in RED pen and initialed by a representative of the department responsible for the creation and maintenance of the document RFR-02 READER TEST PROCEDURE Note: All commands must be in CAPS.
  • Page 11 Turn antenna 1 back on by typing “R199”. 7.34 Read Rate Test. 7.34.1 Unplug the RFR-02’s cable from the spectrum analyzer and plug it into the test RFA-02 antenna. ______________________________________________________________________________ THIS IS A CONTROLLED COPY ONLY IF STAMPED “CONTROLLED COPY” IN RED.
  • Page 12 RFR-02 READER TEST PROCEDURE 7.34.2 Remove cable from antenna 2 and plug into antenna 1 of the RFR-02. 7.34.3 Use the 7” spacer and reference tag. Reference the picture below.
  • Page 13 Annotations to this document are acceptable only if done in RED pen and initialed by a representative of the department responsible for the creation and maintenance of the document RFR-02 READER TEST PROCEDURE 7.35 Testing Input 1 and 2 Triggers.
  • Page 14 Annotations to this document are acceptable only if done in RED pen and initialed by a representative of the department responsible for the creation and maintenance of the document RFR-02 READER TEST PROCEDURE 7.39.1 On the variable power supply, the cable from the fixed voltage section (+6VDC) should be connected to the output port on the reader.
  • Page 15 LED on the lid should flash as well. 7.43 To test the output of the RFR-02, when you get a valid read, the bottom LED (LED Output 1) will light on the Variable Power Supply. When you get an invalid read, the top LED (LED Output 2) will light on the Variable Power Supply.
  • Page 16 20000 on the Procomm display and the blue LED on the lid should flash. This test evaluates the Isolated input of RFR-02’s Input 2. 7.47 If steps 7.42 through 7.46 pass, the RFR-02’s Input 2 and the Outputs are deemed functional. Record as passed. 7.48 Move the BNC cable from antenna 2 to antenna 1 and move test connector from input 2 to input 1 on the RFR-02.
  • Page 17 Annotations to this document are acceptable only if done in RED pen and initialed by a representative of the department responsible for the creation and maintenance of the document RFR-02 READER TEST PROCEDURE 7.50.1 Type “setup”. 7.50.2 Type “DEFAULT” to default all parameters.
  • Page 18 Power RFR-02 on. 7.56 Type “R99” on Procomm after the RFR-02 powers on. Remember, wait for the ACK (♠) before inputting any commands to the RFR-02. Procomm should display VALID READS: 100/100. This checks the communication for the RS232 section of the Network port.
  • Page 19 Annotations to this document are acceptable only if done in RED pen and initialed by a representative of the department responsible for the creation and maintenance of the document RFR-02 READER TEST PROCEDURE 7.60 Plug the cable connected to the RS422 side of the converter to the RFR-02’s network port. 7.61 Power on RFR-02. 7.62 Type “R99”...
  • Page 20 Disconnect all cables from RFR-02. 7.66 Attach Lid to RFR-02 making sure that the metal gasket is properly seated around the perimeter of the RFR-02 and no internal cables are being pinched. P3 & P2 cables must be separated for consistency. 7.67 Transfer RFR-02 to burn-in rack, connect power supply to RFR-02, and connect BNC cable from reader antenna 1 to RFA-02 test antenna.
  • Page 21 7.73.1 Power down and remove RFR-02 from burn in. 7.73.2 Connect RFR-02 to test power supply. 7.73.3 Connect serial cable to the Setup Port. 7.73.4 Connect the RFR-02’s antenna #1 port to the Spectrum Analyzer using the BNC cable. ______________________________________________________________________________ THIS IS A CONTROLLED COPY ONLY IF STAMPED “CONTROLLED COPY”...
  • Page 22 7.73.6 Ensure that the Spectrum Analyzer is setup correctly per steps 7.12 through 7.14. 7.73.7 Power on RFR-02 and record max amplitude of the 13.56 Mhz signal, tolerance is 22 dBm +/- 1.5 dB. This is for antenna 1. Record Max amplitude.