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Beta D3000 How To Install
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Beta D3000 How To Install

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Summary of Contents for Beta D3000

  • Page 1 How to Install D3000...
  • Page 2 Scope of Presentation • This presentation is intended for both experienced field personnel familiar with warewashing installations, as well as new field service personnel who have only a rudimentary knowledge of accessing triggers and conductivity control. • The objective is to train the installer to be able to install a UniView control dispenser on either a door or conveyor dishwashing machine, and troubleshoot any unusual conditions they may encounter.
  • Page 3 This presentation consists of the following sections • D-Series feature comparison • Physical installation: mounting, tubing, solenoid water supply • Wiring: power connection, trigger/signal wiring • Tank titration • Programming • Learning algorithm: how it works and as a sales tool •...
  • Page 4 D-Series Feature Comparison Features D3000 D1000 D950 D750 D500T D500C D250 Maximum # of products Third product capability Time detergent mode Speed mode Speed mode (rinse only) Time + speed mode simultaneously Conductivity Uniview programming Potentiometer programming Self-learning detergent feed algorithm...

  • Page 5: Mounting Location

    Mounting Location • Pick a spot to the pumpbox(s) on the wall over the dish tray counter or behind the washer; the former is preferred so it’s easy for the dishwashers to see and react to alarms. • For solid or powder detergent capsule bowls, be sure to install in a location where it’s easy for the dishwashers to...
  • Page 6 TUBING: Chemical Pickup Lance Connection • Connect tubes to standpipes as shown at left. The standpipes come with nut fittings to connect to standard 1/4” ID detergent/sanitizer and 1/8” ID rinse polyflow transport tubing • For installations requiring a low level alarm lance, you can either use a separate low level lance, or a low level suction lance such as 1201071 which clamps onto the...
  • Page 7 TUBING: Pump Connection • The left side of the pump is the suction side which should be connected to the chemical supply • The right side of the pump is the chemical discharge side which will be connected to injection fittings on the washer •...
  • Page 8 TUBING: Injection Fittings • Mount the detergent bulkhead fitting in a 7/8” hole above the water line, just above where the probe will be located. Make sure the area has plenty of water circulation, such as an area near the wash pump strainer inlet so the detergent will get circulated Bulkhead Fitting for bowls 035542 Note: liquid detergent fitting...
  • Page 9 Solenoid & Bowl • Connect water supply tube to water inlet on bottom of solenoid. Be sure to verify which way the arrows point on the solenoid, since standard warewash solenoids have the water inlet on the bottom whereas OPL solenoids have it on the top.
  • Page 10 WIRING: Trigger Connection • Connect detergent trigger wires to “DETERGENT” and rinse solenoid wires to “RINSE”, connecting one wire to HOT and the other to the appropriate voltage (use 115 for 90-115V, and 230 for voltages a bit over 230) •...
  • Page 11 OPTIONAL WIRING: Low Level Alarm • Put any low level drum lances(#1201188 or 1202071) into the chemical drums • Connect wires from the lance sensor to the pressure switch J5 connection on the PCB • The dispenser will automatically sound an alarm when the low level alarm has a contact closure •...
  • Page 12 WIRING: Probe Connection • Mount conductivity probe 3-4 inches (8-10 cm) under the water line, about 3”-5”/7-12cm under the detergent injection point and as close to the wash pump intake strainer as possible. The terminals should be vertically oriented as shown. •...
  • Page 13 Prime the Pumps • Press the button on the left to prime the detergent • Press the button on the right to prime the rinse • Press both buttons to prime any sanitizer...
  • Page 14 •Turn the knobs to determine settings as noted below Knob Conductivity Mode Time Mode Concentration Set Point Detergent Recharge DETERGENT 0-70 Beta Units 0-30 Seconds at 99% SETPOINT speed Rinse Speed Rinse Run Time RINSE 0-99% while trigger is on 0-30 sec...
  • Page 15 Uniview Programming • Before programming, you must change menu 23 from knob control “0” to Uniview control “1”. • Hold down data up/data down to change a value by increments of • A check mark appears above the Menu Number whenever a setting has been changed but not saved.

  • Page 16: Programming: Mode Selection

    Programming: Mode Selection • Use the DATA UP and DATA DOWN keys on the Uniview to set the number to 1 for Probe Mode, 2 for Probeless Timed Mode or 3 for Probeless Speed Mode • So, screen will read: •...
  • Page 17 Programming: Machine Type • 1 = Conveyor dishmachine • 2 = Door machine (power on when chemical needed)
  • Page 18 Programming: Conductivity Reading Probe mode only • This screen displays the probe conductivity reading in Beta Units, including VCP correction for any scale or partial short – “Lo” is displayed if the contact is open and there is no reading.
  • Page 19 Programming: Conductivity Setpoint Probe mode only • After titrating tank and achieving the target dilution, check the Beta Unit reading on menu 3, and use that as the detergent setpoint on this screen. • The dispenser will automatically add detergent until the concentration reaches the setpoint.
  • Page 20 Programming: Detergent Recharge Probeless mode only • The recharge time is the amount of time the pump or solenoid is on during a recharge for each cycle. The recharge time range is between 0 and 20 seconds • The default is 5 seconds. When the dispenser is set to run in probeless mode, rather than the conductivity setpoint screen the...
  • Page 21 Programming: Initial Charge Probeless mode only • The initial charge is the amount of time the detergent pump or solenoid will be on when filling an empty tank. • This initial charge will occur 20 seconds after the power is applied and after the normal recharge.
  • Page 22 Programming: Rinse Delay • The rinse delay is the time between when the dispenser receives a signal that the rinse cycle has begun, and when it begins pumping chemical. • The rinse delay range is 0 to 240 seconds. Use the DATA UP and DATA DOWN keys to input the appropriate delay time, then press SEND.
  • Page 23 Programming: Rinse Speed • The rinse speed refers to the percentage of total pump speed (0 - 99). Use the DATA UP and DATA DOWN keys to input a percentage, then press SEND. • The example shows the rinse speed at 30%.
  • Page 24 Programming: Rinse Runtime Limit Door machine only • CONVEYOR MACHINE: – When machine type conveyor is elected, rinse will run continuously after rinse delay time, and this menu will show a rinse time of 0. • DOOR MACHINE: – This screen sets the maximum rinse runtime, 0 to 240 seconds.
  • Page 25 Programming: Wash Tank Temperature Reading Probe mode only • Wash tank temp is displayed in C – “Lo” indicates the contact is open and no temp reading is available – “Hi” indicates the contact is closed and no temp Celsius Fahrenheit reading is available •...
  • Page 26 Programming: Alarm Volume • This screen sets the alarm volume – 0 = alarm off – 1 = lowest volume – 5 = highest volume • Default = 5 • Note: there is not menu 11 or 12, so the next menu is 13...
  • Page 27 Programming: Detergent Pump Speed • This menu sets the speed from 0 to 99%. • The purpose of this control is to adjust the pump to best suit the viscosity of the product to be delivered. • The example shows a pump Always use a speed of 99%, the speed of 50% of maximum.
  • Page 28 Programming: Sanitizer Signal & Alarm Logic Ignore this menu if using a 2 product system without low level lance • Sanitizer can be set to feed with the rinse (by inputting a 0) or with detergent (by inputting a 1). –...
  • Page 29 This screen sets the sanitizer pump speed from 0-99% • In the example shown, the speed is set to 15% • The default setting is 0. Note you must use Uniview programming and modify this setting to run a sanitizer pump with a D3000.
  • Page 30 Programming: PCB ID Code Ignore this menu except during troubleshooting • Displays PCB version – 5 = Current 3 mode D3000 PCB...
  • Page 31 Programming: Rack Counts Menus 17-19 17 displays digits for • The rack count goes values in the millions, up every time the hundred thousands, and rinse pump turns on ten thousands. This when running with a screen shows a value of door machine, or 1,25#,### every 20 seconds...
  • Page 32 Programming: Drain Count Conductivity Mode Only • This screen shows the drain count, from 0-240 • The count resets after 240 • The objective on including this screen is to be able to check if an account is draining the tank enough...
  • Page 33 Programming: Conductivity Range Conductivity Mode Only • This screen sets the conductivity range, either at the default level of 1 for hi/standard conductivity range, or 0 for low conductivity range • The default is 1 • Generally speaking the low conductivity range is only used in Japan...
  • Page 34 • In the example on the right the conductivity reading is 60 Beta Units, which would cause a trouble call in most accounts. Here., because VCP corrects for probe scale, the dispenser can keep...
  • Page 35 Programming: Control Source • This screen determines whether the dispenser will use the potentiometer and switch settings on the PCB of the digital Uniview settings to run the pumps. • 0=Knobs/Dial & switch control from the PCB • 1=Uniview programmed setting This screen must be changed from control 0 to 1 in order to send any settings...
  • Page 36 Programming: Firmware Version • This screen denotes the version of firmware in the dispenser. • This information can not be changed, but may be used when contacting your local TCS (technical support) representative for technical assistance.
  • Page 37 Tank Titration: Step 1 =Check Water Hardness Check water hardness: Water hardness effects the amount of detergent that must be added, so you should check water hardness in the account: a. Get 10 ml sample of water b. Add 3-5 drops of buffer solution c.
  • Page 38 •If less drops required than the test result, decrease the amount of detergent •When you’ve reached the right number of drops, check the Beta Unit reading and use that as the setpoint; if in time mode, use the seconds counted on the stopwatch for initial charge.
  • Page 39 Tank Titration:Step 2 = Titrate for recharge Probeless mode only Once you’ve determined the number of seconds to run the initial charge, and the tank is titrated to the correct concentration, you can titrate for the recharge amount: 4. Turn dispenser off, and run a rack through the dishmachine. 5.
  • Page 40 Weight of Products 0.15 0.25 Product Factor Drops of Solution Unipak G1 0.007 Unipak G3 0.008 Diverpak 0.008 Precision Advantage 0.009 Encapsulated dish detergent Plus 0.01 Powder Keg 0.01 Declare Plus 0.01 Advance Dish Det 0.01 Encapsulated Dish Det Metal Safe 0.011 Diversey Pep 0.011...

  • Page 41: Troubleshooting And Faq

    Troubleshooting & FAQ Solutions to potential installation and maintenance issues...
  • Page 42 Probe Troubleshooting Chart Probe Reading Solution No reading us ually m eans the wires aren’t properly connected. Check all the wire connections , and the wire its elf for dam age. If everything’s hooked up correctly, the problem could be delam ination; to check for this detach wires from probe, attach both voltm eter wires (us e ohm s etting) to one probe pos t, LO (00) with one wire on the s ens or s ide, one wire on the s crew/wire attachm ent...
  • Page 43 Properly Rated Fuse Blows Repeatedly 1. Is there a mechanical problem with a motor or solenoid? Note that a worn out gearbox can draw too much current and blow the fuse. 2. Do motor and/or solenoid resistance measurements fall in the approximate range from 4 to 100 ohms? If yes, go on to the next step.
  • Page 44 Programming Chart Reference Menu Conductivity Mode Timed Mode Menu Conductivity Mode Timed Mode Detergent Speed 0-99% Detergent Speed 0-99% 1 - Conveyor 1 - Conveyor Sanitizer Feed: 0 = on with rinse, 1 = on with 2 - Door 2 - Door detergent, 2 = on with rinse, low level stops all 3 - Door with external pumps, 3 = on with detergent, low level stops all...
  • Page 45 – It measures how many Beta Units below setpoint the conductivity is – It pumps about one second per Beta Unit below setpoint on the first feed. – The second feed duration is calculated by the dispenser, based on the rise in Beta Units per second of pump run time in the first feed.
  • Page 46 Patented Learning Algorithm = Sales Tool • A timed mode dispenser will dose the same amount of chemical whether there’s a light or heavy soil load. This limits effectiveness and causes waste. • Competitors’ probe mode dispensers have fixed feed rates, which are not capable of adjusting themselves to washing conditions which change moment-by-moment with changes in water pressure and soil load •...

  • Page 47: Probe Alarms

    – Even when performing initial charge, tanks will typically reach setpoint within the first five feeds. To alert the operator that there’s no more detergent, or the wash tank drain is open, the D3000 will issue an on/off beeping alarm starting on the sixth feed. It will continue pumping another five feeds, with the duration of each feed determined by the learning algorithm.
  • Page 48 UniView Communication Trouble • The telephone cable (090358) used on the UNIVIEW displays the following symptoms when the a wire is severed or the socket connection is dubious such that the contact is OPEN: • Black wire: UNIVIEW display is blank / PCB operates ok.