Belden DCX XCONNECT Installation Manual
Belden DCX XCONNECT Installation Manual

Belden DCX XCONNECT Installation Manual

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DCX XCONNECT CABINET: SYSTEM
INSTALLATION GUIDE
PX106864 - EN REV A
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.1. Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.2. Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. DCX product family and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
2.1. DCX Products family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.2. DCX accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
3. DCX Cabinet and Patch Cord Slack Module installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
3.1. Bolt Cabinet/Module to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
3.2. Leveling Cabinet/Module Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.3. Bolt Cabinets/Module Side-to-Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
3.4. Bolt Cabinets/Modules Back-to-Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
4.DCX Accessibility Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-20
4.1. Door removal/ installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17
4.2. Side Panel removal/ installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
4.3. Rear Panel removal/ installation - optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Table of Contents

Page 1 of 48

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Summary of Contents for Belden DCX XCONNECT

  • Page 1: Table Of Contents

    DCX XCONNECT CABINET: SYSTEM INSTALLATION GUIDE PX106864 - EN REV A Page 1 of 48 Table of Contents 1. Introduction ..................3 1.1.
  • Page 2 11.4. Cable Distribution and Splice Cassettes ..............48 DCX XCONNECT CABINET: SYSTEM...
  • Page 3: Introduction

    = General Information that is applicable in use of the DCX products family = Includes related warnings to prevent damage to equipment and/ or personal injury. 1.2. Glossary ODF: Optical Distribution Frame (also identified as DCX Cabinet) DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 3 of 48 INSTALLATION GUIDE...
  • Page 4: Dcx Product Family And Accessories

    This section shows some of the available DCX products and all accessories that are used to equip a regular ODF (Cabinet) system. Please take note that the following products may be required depending on your application. For further information regarding DCX accessories, please visit our website at www.belden.com 2.1. DCX Products family DCX Housing, Left to Right...
  • Page 5 This document doesn’t cover the procedures of how the components are assembled to the Module frame, for more details please refer to the Quick Start Guide PX106869. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 5 of 48...
  • Page 6: Dcx Cabinet And Patch Cord Slack Module Installation

    15.000" Leveling legs location Be sure to consult the local building codes to ensure proper anchor hole size and anchor specifications that are to be used. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 6 of 48 INSTALLATION GUIDE...
  • Page 7: Bolt Cabinet/Module To The Floor

    Cabinet frame to the floor, same goes to the scond detailed view below. ½ -13 bolts ½ lock washers ½ washers Bottom detailed view of the Module frame DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 7 of 48 INSTALLATION GUIDE...
  • Page 8: Leveling Cabinet/Module Legs

    Both isometric views have been purposely rotated to show the parts that need to be loosened to level the Cabinet (or Module) frame at the desired height. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 8 of 48...
  • Page 9: Bolt Cabinets/Module Side-To-Side

    Front detailed view of the Cabinets Nut thigthen (Opposite) tooth washer secured Cabinets legs DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 9 of 48 INSTALLATION GUIDE...
  • Page 10 Front view of selected Cabinet and Module Nut thigthen (Opposite) tooth washer secured Cabinet/Module legs DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 10 of 48 INSTALLATION GUIDE...
  • Page 11 3.3. BOLT CABINETS/MODULE SIDE -TO-SIDE (CONTINUED) Example of a Module ganged with two pairs of Cabinets in the same row. PAIR 1 PAIR 2 DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 11 of 48 INSTALLATION GUIDE...
  • Page 12 Nut (thigthen) (Opposite) tooth washer secured Side detailed view of the Cabinets DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 12 of 48 INSTALLATION GUIDE...
  • Page 13: Bolt Cabinets/Modules Back-To-Back

    The Isometric view has been purposely rotated to show the required hardware to insert, same goes for the second detailed view below. (Opposite) tooth washer secured Nut thigthen Side view of Modules DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 13 of 48 INSTALLATION GUIDE...
  • Page 14 Interconnect the row of Cabinets on both sides (section 10.2.) Back side For more details about the Module components assembly, please refer to the Quick Start Guide PX106869 DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 14 of 48 INSTALLATION GUIDE...
  • Page 15: Dcx Accessibility Components

    Once the door is open, on the top hinge assembly, rotate the latch clockwise and pull downwards to disengage the door from the Cabinet. Tilt slightly the door downwards and lift it from the Cabinet. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A...
  • Page 16 REMOVAL TIP: To facilitate the door removal, it is possible to unlock the small door and fold it onto the big one. The door locks are disengaged by pulling the captive fastener and pushing the tab downwards. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 16 of 48 INSTALLATION GUIDE...
  • Page 17 2. For the installation of the door align bottom hinge latch of the door in its respective place. Reverse the previous procedures shown at the step 1 to secure the door top hinge. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A...
  • Page 18: Side Panel Removal/ Installation

    1. Remove the screws tighten to the Side Panel. Pull-out all fasteners to disengage the Side Panel. 2. Slide the Side Panel outwards the Cabinet. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 18 of 48 INSTALLATION GUIDE...
  • Page 19 The brackets are removed by loosening the bolts and tooth washer and pulling the fastener outside. These brackets are also removed when installing the In-Cabinet Channel accessories (refer to Section 10.1. for more details). DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A...
  • Page 20: Rear Panel Removal/ Installation - Optional

    4.3. Rear Panel removal/ installation - optional 1. Locate the tighten screws installed all over the Rear Panel area and loosen them to remove the accessory from the Cabinet. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 20 of 48...
  • Page 21: Cable Entrance Bracket

    1. Select an area where to install the Cable Entrance Bracket (from the top, bottom or both). Insert the Cable Entrance Bracket to the selected area and use the provided hardware to secure the accessory. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A...
  • Page 22: Securing Cables

    At the chosen entrance, secure the cables to the Entrance Brackets by using cable ties or Velcro. Cables that enter from the top Cable Entrance Bracket Cables secured Cable Entrance Bracket Cables secured Cables that enter from bottom DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 22 of 48 INSTALLATION GUIDE...
  • Page 23: Cable Distribution Brackets

    ●The number located below (or above) the arrow represents the Housing position. Top flow example (Housing#1) Housing #1 Top Cable Flow. Bottom flow example (Housing#1) Housing #1 Bottom Cable Flow. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 23 of 48 INSTALLATION GUIDE...
  • Page 24: Features And Cable Securing

    2 Slide the Cable Distribution Manager into the Bracket . Place trunk cables into the Housing Cable Guard. Repeat the previous steps to install the second Cable Distribution Manager on the Bracket. Cable Guard DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 24 of 48 INSTALLATION GUIDE...
  • Page 25 The white cases below represent cables that are secured at the rear (or bottom) of the Cable Distribution Manager and which Housing Tray the fibers will enter. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 25 of 48...
  • Page 26: Cable Operation And Management

    6.3.Cable operation and management This section shows the available methods for managing incoming cables in a filled Cabinet. 80 Top/20 Bottom Bottom 50 Top/50 Bottom (or inverted) DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 26 of 48 INSTALLATION GUIDE...
  • Page 27: Dcx Patch Cord Telescopic Spool

    Spools for Housing 1 and 2 are at the same horizontal position on the brackets, same go for 3-4, 5-6 and 7-8. Position associated to the installed Housing LR cable flow Spool indicator Position associated to the RL cable flow installed Housing Spool indicator DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 27 of 48 INSTALLATION GUIDE...
  • Page 28 Position 1 to place the Telescopic Spool Kit Thread cutting screw with black finish (#10-32) shown as reference Housing associated to the Telescopic Spool Kit installed. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 28 of 48 INSTALLATION GUIDE...
  • Page 29: Features And Manipulation

    The Telescopic Spool is extended by pushing the Spool Button and pulling the External Slider forward. External Slider Spool button Housing Tray on Patch position DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 29 of 48 INSTALLATION GUIDE...
  • Page 30: Cable Operation And Management

    Telescopic Spool Kit at position 6 Housing 4 Telescopic Spool Kit at position 7 Telescopic Spool Kit at position 8 Housing 5 Housing 6 Housing 7 Housing 8 DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 30 of 48 INSTALLATION GUIDE...
  • Page 31: Dcx Housing

    Once the installation area is determined, align the Housing brackets to the installed cage nuts. Use the provided screws to secure the bottom (or top) of the brackets. Repeat the previous procedure to secure the remaining sides of the brackets. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 31 of 48...
  • Page 32: Tray Opening

    1. Pull the Tray from both sides to disengage the position from the closed. 2. To open the Tray completely, squeeze the front latch and pull both sides of the tray. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A...
  • Page 33: Cable Guard Operation

    Before detaching the Patch Cord Tray from the Housing, make sure that the selected Tray is completely opened and the Cable Guard is disengaged from the Housing. 1. Press slightly into the Housing side slots to detach the Tray. Remove the released Tray to the Housing. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 33 of 48 INSTALLATION GUIDE...
  • Page 34: Cassettes/Adapter Frames Installation And Removal

    Reverse the procedure shown at section 8.2 (step 2) to close the tray. 8.5. Cassettes/Adapter Frames installation and Removal 1. Release the Patch Cord Cover by lifting both sides of the cover and pull it outwards. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 34 of 48...
  • Page 35 The installation procedures below are similar for DCX Adapter Frames & Splice Cassettes. 2. Align the Cassette brackets to the tray attaching ports. Make a slight push to attach the Cassette to the Tray. = Attaching ports DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 35 of 48 INSTALLATION GUIDE...
  • Page 36 8.5. CASSETTES/ADAPTER FRAMES INSTALLATION AND REMOVAL (CONTINUED) 3. To remove the Cassette/Adapter Frame from the Tray, press on the latch and slide the component outward. Cassette latch Frame latch DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 36 of 48 INSTALLATION GUIDE...
  • Page 37: Strain Relief Operation

    2. Install the Patch Cord fibers to the desired Cassettes (or Adapter Frames) and secure the fibers by reversing the previous step shown. Set the Patch Cord Cover to its closed position. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 37 of 48...
  • Page 38 8.6. STRAIN RELIEF OPERATION (CONTINUED) 3. Place the fibers to its respective Spool. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 38 of 48 INSTALLATION GUIDE...
  • Page 39: Labeling Installation

    2. Insert the required I.D label behind the holder. Align the holder tabs to the Patch Cord Cover slots. Secure the holder by pressing on the entire surface. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 39 of 48...
  • Page 40: Dcx Horizontal Rear Channel Kit Installation

    Position 4 to install Rear Channel Position 5 to install Rear Channel Position 6 to install Rear Channel Position 7 to install Rear Channel Position 8 to install Rear Channel DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 40 of 48 INSTALLATION GUIDE...
  • Page 41 Telescopic Spool Rear Channel Assembly, make sure that the Support of the Rear Frame Spool is inserted into the Rear Channel correctly. Rear Frame Support DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 41 of 48 INSTALLATION GUIDE...
  • Page 42: Horizontal In-Cabinet Channel Kit/ Patch Cord Bridge Installation

    1. Align the pins of the In-Cabinet Channel to their respective positions. Insert the In-Cabinet Channel and use the (2) screws provided to secure the In-Cabinet Channel. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 42 of 48...
  • Page 43 NOTE: DCX-HINC-KIT02x uses the same installation procedures shown at the previous page. Refer to PX106869 to see the Inner Channel instructions of DCX-PCST-MOD01x First DCX-HINC-KIT01x installed. DCX-HINC-KIT02x is always installed into the first and last Cabinets. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 43 of 48 INSTALLATION GUIDE...
  • Page 44: In-Cabinet Patch Cord Bridge Installation - Optional

    2. Place the Patch Cord Bridge Assembly between two In-Cabinet Channels at the patch cord management area. Insert the plastic screws provided (4 per side) to secure the Patch Cord Bridge from both sides (Front and Rear). DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A...
  • Page 45: Fiber Routing

    CABLES / SUB-UNITS OD (MM) COUNT COUNT 1.60 Duplex 2.00 2156 16 to 24 2.00 3.00 3.00 4.80 6.50 7.50 8.70 9.90 15.50 18.40 22.80 25.00 DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 45 of 48 INSTALLATION GUIDE...
  • Page 46: Pre-Term Cables And Cassettes

    If Pre-term cables lenght exceeds, the cables can be looped under the Guide tab. The fiber cable is inserted by pressing down the lower tab. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 46 of 48 INSTALLATION GUIDE...
  • Page 47: Pre-Term Cables And Fiber Adapter Frames

    If Patch Cord cable length exceeds, the cables can be looped under the Guide tab or around the Tray as shown below. The fiber cable is inserted by pressing down the lower tab. DCX XCONNECT CABINET: SYSTEM PX106864 - EN REV A Page 47 of 48...
  • Page 48: Cable Distribution And Splice Cassettes

    Continue the routing the tight buffer (900 µm) or optical fibers (250 µm) inside the Cassette by referring to the Installation Guide (DCX Cassettes/ Adapter Frames). DCX XConnect Cabinet: System - Installation Guide Scan this QR code to PX106864 - EN REV A...

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