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Table of Contents
Related Manuals for Penny Hydraulics MezzLift Series
Summary of Contents for Penny Hydraulics MezzLift Series
- Page 1 Mezzlift range Operating & maintenance instructions...
- Page 3 Service & Operation Manual for the Penny Hydraulics MezzLifts with Push Button Control Station Road Clowne Chesterfield Derbyshire S43 4AB Tel: 01246 811475 E-mail: sales@pennyhydraulics.com Website: www.pennyhydraulics.com...
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Page 4: Table Of Contents
CONTENTS Page Introduction Safety Warning Operating Procedures Fault Finding Warranty Maintenance Service Service Contract Form Data, COSHH Assessment and Disposal Survey, Installation and Commissioning Declaration of Conformity Signs Spare Parts Wiring Diagram Hydraulic Circuits Training Record Work Record... -
Page 5: Introduction
We strongly recommend that each operator of the MezzLift be trained in its use and read all the details set out in this booklet. © This document is the property of Penny Hydraulics Limited and must not be copied or amended in part or in whole unless prior, express written permission is obtained from the... -
Page 6: Safety Warning
Safety Warning In the interest of safety all personnel involved in the operation of the lift must read and understand this operation manual. If they do not then they must not operate the equipment. • The lift must not be used for man riding. •... - Page 7 Method of Operation This MezzLift has hold to run control buttons at both levels. The main power to the hoist should be left on permanently unless isolated for maintenance. The gates or doors cannot be opened unless the platform is in position at that level and the main power is on. When a gate or door is opened the platform is locked in position by the hydraulic system and so the hoist will not function.
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Page 8: Fault Finding
Fault Finding Power failure. Should the power supply to the MezzLift be cut off for any reason during operation the platform will be held in position by the hydraulic brake on the end of the hydraulic motor. 1. The electric motor has thermal overload protection that may operate after prolonged use. - Page 9 Warranty is limited to a parts only service but in certain areas we have service partners who may be able to assist. Any defective item should be returned to Penny Hydraulics Ltd for inspection and any valid warranty claim will include reasonable carriage costs both ways.
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Page 10: Maintenance
Maintenance As required by LOLER* a competent person must carry out a thorough examination. In the case of a MezzLift this must be done every six months and will include various tests. In addition to this there are service operations that must be done on an annual basis. These are indicated in bold. - Page 11 Hydraulic system Check that power pack is securely mounted. Check power pack and hose ends for leaks. Check oil level and top up as necessary using Tellus 32 hydraulic oil. Check that relief valve is not causing motor to stall by driving the platform into the end stops.
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Page 12: Service
Service We believe that the Penny Hydraulics Lift will make a revolutionary improvement in the handling of your goods, both in terms of safety and efficiency. The machine is manufactured to the highest quality standards we can achieve to give long and reliable service. -
Page 13: Service Contract Form
Contact Telephone Email Penny Hydraulics Ltd agrees to carry out one annual service and one interim inspection on the lift in any twelve-month period. A test certificate will be left on site and a copy sent with the invoice. In the event of a problem arising in-between scheduled visits the customer should telephone 01246 811475 as soon as possible so that appropriate action can be taken by us. - Page 14 Wash the affected areas with soap and water or in the case of eyes just water. If irritation persists then seek medical attention. Terminal Disposal Penny Hydraulics will remove and dispose of the entire lift in an environmentally sound manner when required.
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Page 15: Survey, Installation And Commissioning
Survey, Installation and Commissioning This Penny Hydraulics lift is manufactured to a high standard and can be installed in many diverse situations. Since no two applications are the same the lift is custom made following a site survey and risk assessment. - Page 16 Commissioning • Carry out pre-commissioning checks: 1. All hose connections are tight and not leaking. 2. Hoses to be fastened back securely 3. All nuts and bolts are tight and safety lock pins in place. • Switch on power and listen to the motor running smoothly. •...
- Page 17 This declaration relates exclusively to the machinery in the state in which it was supplied, and excludes components, which are added, and/or operations carried out subsequently by the final user. Penny Hydraulics Limited hereby declares that the product(s) listed below: Name...
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Page 18: Signs
Signs There is a brass plate carrying the CE mark and lift serial number fixed either at the top of the lift on the right hand side of the back plate or in the centre of the lift near the bottom on the motor mounting plate. -
Page 19: Spare Parts
Up/down sign MHS02 Flow control valve Drop mat O-10 Hydraulic oil Tellus 32 Adjusting leg MHS25 ¼” Reusable ends P31C Drop Arm MHS01 Hydraulic hose per metre Call or email Penny Hydraulics Ltd for prompt delivery of all spare parts. -
Page 20: Wiring Diagram
Wiring Diagram... -
Page 21: Hydraulic Circuits
Hydraulic Circuits... - Page 22 Training register for: Date Trained operator Signature Trained by Signature One nominated person will be trained by the installer of the hoist upon completion of that installation. Further training is the responsibility of the owner of the equipment. Penny Hydraulics Ltd is happy to help with this.
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Page 23: Work Record
Work record for: Date Work done/remarks Engineer Company... - Page 24 12 month period by a competent person. Our service contract will ensure continued, safe, reliable use of the equipment and full compliance with current legislation. Key benefits of a Penny Hydraulics service contract include ... • Combined maintenance and statutory inspection saves time and money •...