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Penny Hydraulics MezzLift Service And Operation Manual

Penny hydraulics lifts, 1000kg
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Service and
Operation Manual for
Penny Hydraulics
Lifts
1000kg MezzLift
Station Road
Clowne
Chesterfield
Derbyshire
S43 4AB
Tel: 01246 811475
Fax: 01246 810403
E-mail: sales@pennyhydraulics.com
Website: www.pennyhydraulics.com
© This document, the MezzLift logo and the MezzLift machines are the property of Penny Hydraulics Limited and must not
be copied or amended in part or in whole unless prior, express written permission is obtained from the Company.

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Summary of Contents for Penny Hydraulics MezzLift

  • Page 1 Website: www.pennyhydraulics.com © This document, the MezzLift logo and the MezzLift machines are the property of Penny Hydraulics Limited and must not be copied or amended in part or in whole unless prior, express written permission is obtained from the Company.

  • Page 2: Introduction And Intended Use

    Introduction and Intended Use Thank you for purchasing a Penny Hydraulics MezzLift. This is a unique design that is built in our factory to your specification. Each one is tailor-made and we trust that it meets with your approval and will provide you with a safe, efficient and trouble free means of moving goods for many years.

  • Page 3: Table Of Contents

    Contents ..............................2 Safety Warning ............................2 Method of Operation ..........................4 Fault Finding ............................5 Penny Hydraulics Limited Warranty Policy ................... 6 Maintenance ............................7 Service Contract ............................ 11 Technical Data ............................12 Survey, Installation and Commissioning ....................13 Declaration of Conformity ........................
  • Page 4 12 months. 5. Do not interfere with the factory settings 6. Do not modify or re-install this machine without seeking guidance from Penny Hydraulics Ltd. Only use correct and certified lifting accessories. Any lifting or securing attachments must be formally certified by thorough examination every 6 months.

  • Page 5: Method Of Operation

    Method of Operation Before operation, please read the operating instructions and ensure all persons involved in the operation are familiar with the equipment and site requirements. Read all safety warnings and instructions carefully. Failure to do so could WARNING result in seriously injury or death. Standard operation is via a hold to run, push button control.

  • Page 6: Fault Finding

    Fault Finding Power failure. Should the power supply to the MezzLift be cut off for any reason during operation, the platform will be held in position by the hydraulic brake on the end of the hydraulic motor. 1. The electric motor has thermal overload protection that may operate after prolonged use.

  • Page 7: Penny Hydraulics Limited Warranty Policy

    Warranty is limited to a parts-only service, but in certain areas we may have service partners who may be able to assist. Any defective item should be returned to Penny Hydraulics Ltd for inspection and any valid warranty claim will include reasonable carriage costs both ways. A replacement part will then be sent to the customer.

  • Page 8: Maintenance

    Penny Hydraulics Ltd support team offers a service package to meet customer requirements and to conform to LOLER certification. Please see service contract form enclosed.
  • Page 9 Mountings Check top and bottom mountings for security. These are to be re-examined under full load conditions during the testing procedure and inspected for movement. Cradle chain type Visually check chain attachment points on cradle. Check for free movement of cradle. Check rollers for free movement and wear.
  • Page 10 General Check for correct operation of all door locks. Check for correct operation of all proximity switches. Check for correct operation of all control buttons. Check existing guarding and assess the general safety of the installation. Check that all signage is in position. Replace signs as necessary. Check that there is an Operation &...
  • Page 11 Service Requirements We believe that the Penny Hydraulics Lift will make a revolutionary improvement in the handling of your goods, both in terms of safety and efficiency. The machine is manufactured to the highest quality standards we can achieve to give long and reliable service.

  • Page 12: Service Contract

    Email Email Penny Hydraulics Ltd agrees to carry out one annual service and one interim inspection on the lift in any 12-month period. A test certificate will be left on site and a copy sent with invoice. In the event of a problem arising in-between scheduled visits, the customer should telephone the HELPLINE on 01246811475 as soon as possible so that appropriate action can be taken by us.

  • Page 13: Technical Data

    All Penny Hydraulic lifts contain Tellus Type 32 hydraulic oil which is not considered hazardous as defined by EC legislation. Any spillage should be wiped up, not flushed away. Penny Hydraulics will collect and dispose of rags or sand used to soak up oil in an approved manner. Contact with the oil should be avoided as it may cause transient irritation.

  • Page 14: Survey, Installation And Commissioning

    Survey, Installation and Commissioning All Penny Hydraulics lifts are manufactured to a high standard and can be installed in many diverse situations. Since no two applications are the same, this lift is custom-made following a site survey and risk assessment.
  • Page 15 Commissioning • Perform all pre-commissioning checks; o All hose connections are tight and not leaking. o Hoses to be fastened back securely o All nuts and bolts are tight and safety lock pins in place • Switch on the power and by listening, ensure the motor is running smoothly •...

  • Page 16: Declaration Of Conformity

    HSE Guidance LAC 49/10: Power operated cellar hoists for beer containers All information is given within a Technical File compiled by: Mr Terry Brocklehurst c/o Penny Hydraulics Ltd. Penny Hydraulics Limited, Station Road Industrial Estate, Station Road, Clowne, S43 4AB. Place Penny Hydraulics Limited...

  • Page 17: General Arrangement

    General Arrangement Issue 1 – ER - Oct 2019...

  • Page 18: Spares List

    Spares List (See P18 for Drawing) Label Part No. Description 692-000052 Limit Switch 550-000077 4Kw Power Pack 560-000029 Control Button Unit 186-000002 Interlock 692-000052 Interlock Slider 064-000020 Interlock Housing Assembly 052-000669 Control Panel FD-PM2RV Flow Divider 158-000031 Gate Hinge - RHS 158-000030 Gate Hinge - LHS 614-000043...
  • Page 19 Issue 1 – ER - Oct 2019...

  • Page 20: Hydraulic Diagram

    Hydraulic Diagram Issue 1 – ER - Oct 2019...

  • Page 21: Electrical Diagrams

    Electrical Diagrams Issue 1 – ER - Oct 2019...
  • Page 22 Issue 1 – ER - Oct 2019...
  • Page 23 Issue 1 – ER - Oct 2019...
  • Page 24 Issue 1 – ER - Oct 2019...
  • Page 25 Issue 1 – ER - Oct 2019...

  • Page 26: Training Register

    Penny Hydraulics offers nationwide training by qualified instructors for the full range of lifting equipment. Training includes practical and theoretical input from the delegates, with a certificate of competence issued on successful completion of the course.

  • Page 27: Record Of Revision

    Record of Revision Work Record for: Date Work Done Engineer Company /Comments Issue 1 – ER - Oct 2019...

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