Trak Machine Tools TMC10 Site Preparation Manual

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TRAK Machine Tools
Site Preparation Guide
TRAK TMC10
Before an Authorized Field Service Technician can perform the machine's final checkout, the following requirements must
be met:
• The machine must be in position and placed on its rest
pads.
• To move the machine while on the pallet, a 15000 lb.
forklift with a 24" load center & 6' fork extensions is
required. Depending on the load center or rating of the
forklift, a larger forklift may be required. The center of
gravity (CG) of the machine while on the pallet is ~56"
from the edge of the pallet.
• The TMC must be lifted from either the left or right hand
sides. Make certain that the forks are squarely in the
lifting cutouts beneath the machine. See the figures
below.
• The TMC may be lifted via a crane with 4 points shown in
figure 7 and 8.
Space & Weight
• Floor area (W x L) = 174.50" x 135"
• Height = 90" (min) / 106.5" (max)
• Footprint (W x L) (coolant tank in place) = 111" x 135"
• Net (approx.) Weight = 9900 lbs.
• Shipping (approx.) Weight = 10250 lbs.
• Pallet Size = 91" x 119"
• The floor area encompasses the space required to position
the chip container and have the electrical cabinet or side
doors open along the X axis.
• A solid and level foundation to maintain approximately
9900 lbs. plus the weight of the workpiece (maximum
total of ~ 11500 lbs.) is required. Six leveling screws are
provided.
• Minimum doorway width is 88" and minimum height is 90"
that the TMC can fit through (assumes Z cable carrier
collapsed and Z axis motor removed). The 90" height
dimension can be reduced to 84" if further items are
removed or adjusted.*
*Additional charges may apply.
• Once the machine is raised from the pallet, thread the
adjusting screws into the bed casting. Thread the leveling
screws down approximately 1.25" as measured from the
bottom of the leveling bolt to the bottom of the casting.
The TMC should be placed on the 4 leveling pads labeled
L1, R1, L2 and R2. The leveling screws labeled L3 and R3
should be threaded in but not touching the pad. They will
be adjusted during installation.
• The machine must be wired (refer to the installation and
service manual for additional information). Make sure to
follow our grounding recommendations.
• The machine must have air hooked up. We strongly
recommend that a water separator or air dryer be installed
upstream of the TMC air supply.

Electrical

• A separate 208 VAC (200 to 240 V is acceptable), 68 amps,
60 Hz, 3 phase circuit is required. Note – Current can be as
high as 86 amps with all options ordered – CTS (+12
amps, 4
th
axis (+5 amps), 12K spindle (+1 amp).
• A separate 480 VAC (432 to 528 V is acceptable), 30 amps,
60 Hz, 3 phase circuit is required. Note – 46 amps based
nominal rated current of transformer.
• A step-down transformer is required for 480V. TMT
provides this as an option.
• Machine tool should be earth grounded with a dedicated 8-
foot long copper rod. The 6-gage ground wire should run
from the copper rod to grounding location in the electrical
cabinet. See figures 9 and 10.

Air

• ½" ID minimum air connection is required.
• Air pressure must be a minimum of 90 psi.
• Air – 2.5 CFM (at 90 psi), 18 SCFM
F16467-55 | Rev 8/25/2021
Page 1 of 7

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Summary of Contents for Trak Machine Tools TMC10

  • Page 1 TRAK Machine Tools Site Preparation Guide TRAK TMC10 Before an Authorized Field Service Technician can perform the machine’s final checkout, the following requirements must be met: • The machine must be in position and placed on its rest • Once the machine is raised from the pallet, thread the pads.
  • Page 2 TRAK Machine Tools Site Preparation Guide TRAK TMC10 Figure 1 – Front View of Machine Figure 2 – Side View of Machine F16467-55 | Rev 8/25/2021 Page 2 of 7...
  • Page 3 TRAK Machine Tools Site Preparation Guide TRAK TMC10 Figure 3 – Lifting the TMC Figure 4 – Lifting the TMC F16467-55 | Rev 8/25/2021 Page 3 of 7...
  • Page 4 TRAK Machine Tools Site Preparation Guide TRAK TMC10 Figure 5 – Lifting the TMC Figure 6 – Leveling Pad Locations F16467-55 | Rev 8/25/2021 Page 4 of 7...
  • Page 5 TRAK Machine Tools Site Preparation Guide TRAK TMC10 If you would like to lift the machine with a crane, the following figures show the lifting points. Note – Brackets that attach to the two-column casting and shown in figure 8 are not provided with the machine.
  • Page 6 TRAK Machine Tools Site Preparation Guide TRAK TMC10 Electrical Connections Main Power to the Machine Connections The 3 phase 208 voltage (200 – 240 V is acceptable) is connected to L1, L2 and L3 at the main power switch inside the electrical box.
  • Page 7 TRAK Machine Tools Site Preparation Guide TRAK TMC10 Figure 10 – Exit Location for Ground Wire to Copper Rod F16467-55 | Rev 8/25/2021 Page 7 of 7...

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