Sensor Technology TorqSense SGR510 Series User Manual
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Sensor Technology TorqSense SGR510 Series User Manual

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SGR510/520 SERIES
TRANSDUCER
USER MANUAL
CAUTION
This instruction manual should be read carefully and the
safety instructions observed before installing or operating
the equipment related to this manual.
Apollo Park, Ironstone Lane, Wroxton, Banbury
Oxon, OX15 6AY
Tel: +44 (0)1869 238400
Fax: +44 (0)1869 238401
Email: info@sensors.co.uk Web: www.sensors.co.uk

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Summary of Contents for Sensor Technology TorqSense SGR510 Series

  • Page 1 SGR510/520 SERIES TRANSDUCER USER MANUAL CAUTION This instruction manual should be read carefully and the safety instructions observed before installing or operating the equipment related to this manual. Apollo Park, Ironstone Lane, Wroxton, Banbury Oxon, OX15 6AY Tel: +44 (0)1869 238400 Fax: +44 (0)1869 238401 Email: info@sensors.co.uk Web: www.sensors.co.uk...
  • Page 2 This warranty is extended indefinitely if the equipment is returned to Sensor Technology, or its distributor, for annual re- calibration, when software and hardware updates, if required, will be carried out free of charge.

  • Page 3: Table Of Contents

    Transducer Connections ...................... 20 Analog ..........................20 Digital ..........................20 Data Specification Attached Appendices (SGR520/540 series ONLY) SGR520/540 Series Transducer Control Utility Attachments (the following documents may also be attached) TorqView User Guide Page 2 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 4: Getting Started

    The SGR series transducers should not be operated in an environment where that operation could be life threatening or a danger to personnel. CAUTION In electrically noisy environments, the SGR series transducers should be earthed using the earthing post located on the transducer. Page 3 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 5: Mechanical Installation

    When using a pulley or pulleys it is recommended a bearing block or blocks should be used to ensure bending loads are not transmitted to the transducer. Double membrane coupling (Rigid mounting) Lastly, consider using a guard over the transducer and couplings Page 4 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 6: Operating Principles

    (side with the internally fitted spring). Excessive end loads must be avoided and it is recommended that appropriate couplings be used to compensate for axial and radial misalignment. Page 5 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 7: Operation

    4. Zero the transducer, refer to the Zeroing the transducer section. 5. The transducer is ready for use, examples of different ways to extract data can be found in the Examples of reading/collecting data section. Page 6 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 8: Built In Test (Bit)

    If the Zero Input has been wired it is possible to display the Built In Test output, to do this switch the Zero Input ON until the transducer starts flashing RED. Page 7 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 9: Normal Operation

    The Analog Scaling status message is shown when a user defined data or voltage scale has been applied to either analog channel. This message is only relevant on SGR520/540 series transducers. Page 8 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 10: Warning Signals

    Head Disconnect This warning is only relevant for transducers with separate heads. For example, the following sequence would indicate warnings for ‘Analog Fault CH0’ and ‘Zero Offset High‘: Page 9 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 11: Error Signals

    When the peak input is toggled, i.e. off-on-off or on-off-on, all internal peak values on both analog and digital interfaces will be reset to defaults. A peak input toggle will also clear any latched fault condition. Page 10 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 12: Analog Outputs

    If unconnected or if Peak is OFF the channel is assigned with Torque, if Peak is ON the channel is assigned with Torque – Peak. Refer to the Peak Input section for more details. Page 11 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 13: Fail Output

    LED to the output. In firmware prior to version 5 the fail output is shared with the limits module. If the limits module is active the fail output is overridden. Page 12 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 14: Limit Output

    In firmware prior to version 5 the limits module does not have a dedicated output pin, instead the limit output is routed to the Fail Output pin (11). When the limits module is active the fail out signal is overridden. Page 13 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 15: Zeroing The Transducer

    4 - 6 Seconds 1 Hz Green Flash Average Zero Transducer will save the current zero Greater than offset so that it is remembered across 6 Seconds 2 Hz Green Flash power cycles. Page 14 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 16: Resetting Transducer To Factory Default

    3. Allow the transducer to carry out its BIT procedure. 4. When the LED is solid green all user-adjusted parameters will have been reset to the factory defaults. Page 15 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 17: Examples Of Reading/Collecting Data

    Examples of reading/collecting data For diagrammatic purposes only the SGR510/520 model is shown. Page 16 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 18: Optional Accessories

    Further information on the Transducer DLL Programmers Guide is available from the factory or as a download from our website: www.sensors.co.uk/documents Page 17 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 19: Leads

    Zero Input (low = zero) Peak Input (low = peak) Reserved Limit Output Fail Output Do NOT supply any voltage to these ports. Closure to ground only Female 12 way Female 15 way ‘D’ Lumberg Page 18 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 20: Digital Lead - Pin Out (Sgr520/540 Series Only)

    RS232 TXD / CAN HI USB + USB - USB 0V USB Power Fail Output +5V OUT Zero Angle SGR520/540 Series ONLY Male 12 way Lumberg Male 15 way ‘D’ DIN45321 0332 12 Page 19 SGR4384V (Rev 1) © Sensor Technology 2020...

  • Page 21: Transducer Connections

    Transducer Connections Analog Do NOT supply any voltage to these ports. Closure to ground only Digital Page 20 SGR4384V (Rev 1) © Sensor Technology 2020...
  • Page 22 Declaration of Conformity EC Directives We, Sensor Technology Ltd, hereby declare that the products named below, to which this Declaration of Conformity relates, is in conformity to the requirements of EC Council Directives and Standards as listed: 2004/108/EC (Electromagnetic compatibility).
  • Page 24 250 (max) @ 12 VDC Power consumption, W Allowed residual ripple of mVp-p supply voltage, V (above nominal supply voltage) ripple Electromagnetic compatibility EMC compatibility EN 61326:2006 * For notes, please see glossary page © Sensor Technology Ltd 2021 SGR4298R (Rev2)
  • Page 25 0.14 0.14 0.15 0.15 0.15 0.36 0.37 0.40 0.41 approx Transducer with shaft weight, approx Data parameters measured at +20°C Sensor Technology Ltd reserves the right to change specification and dimensions without notice. © Sensor Technology Ltd 2021 SGR4298R (Rev2)
  • Page 26 Static safe load 400 (of rated torque) breaking Shaft weight, approx Transducer with shaft weight, approx Data parameters measured at +20°C Sensor Technology Ltd reserves the right to change specification and dimensions without notice. © Sensor Technology Ltd 2021 SGR4298R (Rev2)
  • Page 27 Shaft weight, 10.2 10.6 11.2 approx Transducer with 13.4 13.8 14.4 shaft weight, approx Data parameters measured at +20°C Sensor Technology Ltd reserves the right to change specification and dimensions without notice. © Sensor Technology Ltd 2021 SGR4298R (Rev2)
  • Page 28 Sealed Bearings ◊ ◊ speed allowance. Ingress Protection (IP) 65 ◊ ◊ (See Note 10 below) Data parameters measured at +20°C Sensor Technology Ltd reserves the right to change specification and dimensions without notice. © Sensor Technology Ltd 2021 SGR4298R (Rev2)
  • Page 29 RS232 (ACC 5) / CANbus (ACC 9) USB (ACC 6) 15 Way D Type (connects to ACC4) Power Data parameters measured at +20°C Sensor Technology Ltd reserves the right to change specification and dimensions without notice. © Sensor Technology Ltd 2021 SGR4298R (Rev2)
  • Page 30 Transducer Control 5 User Manual Version 5.6 Revision 7 – September 2020...
  • Page 31 Digital Setup ....................19 Zero Offset ......................27 Transducer Test ...................... 28 Data Capture ....................... 28 Output Monitor ..................... 30 Transducer Status ....................31 Contact Details Sensor Technology Ltd, Apollo Park, Ironstone Lane, Wroxton, BANBURY, OX15 6AY, United Kingdom. Sales Email: stlsales@sensors.co.uk...

  • Page 32: Introduction

    Transducer Control 5 User Manual (RWT3746IM) Introduction Transducer Control is an all-round application to unlock the advanced functionality of the ORT/RWT Series Transducers. Transducer Control enables the user to exploit the flexibility of the advanced transducer series by configuring the run time parameters of the transducer to best suit their application.

  • Page 33: Transducer Requirements

    CD/USB Flash Drive To install Transducer Control 5 from a CD or USB Flash Drive: 1. Insert the Sensor Technology Installation CD into your CD-ROM drive, or plugin the USB flash drive. If the install loader doesn’t run, use Windows Explorer to navigate to the CD-ROM or flash drive, then run autorun.exe.

  • Page 34: Running Transducer Control & Connecting To A Transducer

    3. Run the Transducer Control program by clicking on the ”Start”/”Windows” button, then “Sensor Technology” > “Transducer Control 5”. When Transducer Control starts the “Search for connected transducers” dialog box will be displayed.
  • Page 35 Transducer Control 5 User Manual (RWT3746IM) The options prefixed with “AUTO” will search for multiple transducers, whereas the other options will search for a single transducer on a specific port. AUTO ETHERNET AUTO ETHERNET looks for network connected transducers. It does this by sending a broadcast packet on the configured port for all connected network interfaces.
  • Page 36 Transducer Control 5 User Manual (RWT3746IM) Ethernet Search Parameters The “Ethernet Search Parameters” dialog adds known hosts to the search list, as well as configure the broadcast port. Network Broadcast – UDP Port The UDP port configures the port on which broadcasts are sent, as well as the default port used with hosts specified without a port IP/HOST The IP/HOST list is a custom list of hosts added by the user.

  • Page 37: Firmware Upgrade

    Transducer Control 5 User Manual (RWT3746IM) Firmware Upgrade If a firmware upgrade is available, Transducer Control may show an upgrade notification. The Ethernet Module may run in legacy mode if an old version of firmware is used. The transducer is in a vulnerable state while flashing the firmware, please ensure all the cables and power supply are trusted and properly connected.

  • Page 38: Using Transducer Control

    Transducer Control 5 User Manual (RWT3746IM) Using Transducer Control The main screen will be displayed once a transducer has been selected, use the menu at the top of the screen to select an option. Menu Tree The menu structure below outlines the functionality of the different menu options. File •...

  • Page 39: Transducer Configuration

    Transducer Control 5 User Manual (RWT3746IM) Transducer Configuration Ethernet Configuration The Ethernet Configuration settings are only available when the Ethernet Module is detected. The settings can be accessed via an ethernet connection or USB loop through. Ethernet Module The Ethernet Module section lists the build information for the connected Ethernet Module.
  • Page 40 Transducer Control 5 User Manual (RWT3746IM) Save Click the “Save” button to update the Ethernet Module. The update may take a few seconds to complete, especially if updating via USB. If Transducer Control is connected via Ethernet, the new settings won’t take effect until the Ethernet Module is power cycled.

  • Page 41: User Configuration

    Transducer Control 5 User Manual (RWT3746IM) User Configuration Analog Setup The “Analog Setup” tab of the user configuration allows the user to configure the transducers analog outputs. All transducers have dual analog outputs with equal capability on both. Analog Data Select The Analog Data Select section allows the user to assign an internal data variable to the output, and select a data range to be applied to the Analog Voltage Scaling.
  • Page 42 Transducer Control 5 User Manual (RWT3746IM) Torque – Peak Peak torque value captured since the last reboot or reset. Torque – Auto Reset Peak torque value captured since the last reboot or reset. Auto Reset mode automatically resets the peak torque when the current torque drops below a percentage of the peak value.
  • Page 43 Transducer Control 5 User Manual (RWT3746IM) Data Ranges The data range parameters control how data from the selected internal variable is taken and scaled. This feature is useful when the user is working in a specific measurement area and requires a greater change in analog output. The low and high range values effectively rescale to the Zero and FSD voltages set in the Analog Voltage Scaling section.
  • Page 44 Transducer Control 5 User Manual (RWT3746IM) The following graphs illustrate some examples of how the range selection works. Torque (100Nm FSD), Standard Range (0 Nm - 100 Nm), ±10v Scale. • +10V -10V +100Nm -100Nm Zero Torque • Torque (100Nm FSD), User Defined Range (50 Nm - 100 Nm), ±10v Scale. +10V -10V +100Nm...
  • Page 45 Transducer Control 5 User Manual (RWT3746IM) Range effects on resolution The range selection will in no way effect or increase the resolution of the transducer. The value expansion is artificial and aids only to give the user a greater change in analog output value.
  • Page 46 Transducer Control 5 User Manual (RWT3746IM) Predefined Current Scales (Option ‘F’ - Current Output) Revision 7, September 2020 - Page 17...
  • Page 47 Transducer Control 5 User Manual (RWT3746IM) User Defined Voltage If a custom analog output scaling is required select the “User Defined Voltage” option from the “Voltage Scale Select” combo box, then use the “Zero Offset” and “Voltage Swing” slider bars to configure the required scaling. The text boxes to the right of the respective slider bars will display the configured voltage.

  • Page 48: Digital Setup

    Transducer Control 5 User Manual (RWT3746IM) Digital Setup The “Digital Setup” tab of the User Configuration allows the user to control some of the operational parameters that effect the processing and output of data. Auto Reset The Auto Reset settings control the Peak Torque Auto Reset value. Auto reset is a method of storing a peak value until a reset condition is met.
  • Page 49 Transducer Control 5 User Manual (RWT3746IM) Reset Dead Band The Reset Dead Band is a ± band around zero, and is specified as a percentage of FSD. The dead band is a band where the “Reset Hold Time” will not be applied. The band relates to the Auto Reset value, and not the reset point.
  • Page 50 Transducer Control 5 User Manual (RWT3746IM) Filters The torque and speed filters provide data smoothing for conditions where there may be erratic torque and speed readings. The filters apply to the base data captured and will affect both the digital and analog outputs. Enable or disable the filter for torque or speed by clicking on the appropriate “Filter Enabled”...
  • Page 51 Transducer Control 5 User Manual (RWT3746IM) Limits The limits feature allows the user to configure the transducer to control external processes based on predefined operational parameters. Control is accomplished via an open collector output on the transducers analog connector. There are numerous ways this feature could be utilised, some examples include, system shutdown on overload or triggering a conveyor belt when a nut/bolt has been tightened to the correct torque.
  • Page 52 Transducer Control 5 User Manual (RWT3746IM) To enable Limits, click the “Enable Limits” checkbox. Channel Select The “Channel Select” option selects the control channel to be used with the limits feature. The user can select between torque and speed. Output Mode The “Output Mode”...
  • Page 53 Transducer Control 5 User Manual (RWT3746IM) If torque is selected as a control channel, then the slider will be scaled from –FSD (counter clockwise full-scale) to +FSD (clockwise full-scale) in increments of 1% of FSD. If speed is selected as a control channel, then the slider bar will be scaled from 0 to FSD in increments of 1% of FSD.
  • Page 54 Transducer Control 5 User Manual (RWT3746IM) Misc RS232 The RS232 settings control the RS232 functionality of the connected transducer. Baud Rate The baud rate option selects the RS232 transmit and receive rate for the connected transducer. It is recommended that the user select the fastest mode possible (115200bps), as lowering the speed will reduce the throughput and add latency to programs interrogating the transducer.
  • Page 55 Transducer Control 5 User Manual (RWT3746IM) Update Transducer The “Update Transducer” button will upload the settings to the Transducer. Transducer Control will validate the settings before transmission to ensure that there are no errors. If an error is detected, an onscreen prompt will notify the user and direct them to a resolution.

  • Page 56: Zero Offset

    Transducer Control 5 User Manual (RWT3746IM) Zero Offset The Zero Offset feature sets a fixed torque offset value. The Zero Offset can be used to remove any offset that may have been introduced from its mechanical installation, or from idle torque present. It must be stressed that the zero offset is no substitute for correct installation.

  • Page 57: Transducer Test

    Transducer Control 5 User Manual (RWT3746IM) Transducer Test The Transducer Test menu houses functions which allow the transducers digital output to be monitored, or its internal status viewed Data Capture The Data Capture function is a simple interval data capture, which records torque data to a CSV file.
  • Page 58 Transducer Control 5 User Manual (RWT3746IM) Capture Control Capture Rate (Hz) The “Capture Rate (Hz)” slider sets the requested data capture rate. The capture rate is not guaranteed, and is highly dependent on PC and transducer load. File Name The “File Name” text box displays the selected path and filename, where output data will be written.

  • Page 59: Output Monitor

    Transducer Control 5 User Manual (RWT3746IM) Output Monitor The Output Monitor displays the capture data generated by the transducer. The peak, min and max values are generated by the transducer based on the torque, speed and power readings captured. Zero The “Zero”...

  • Page 60: Transducer Status

    Transducer Control 5 User Manual (RWT3746IM) Transducer Status The Transducer Status segment displays the current transducer status. The status code is extracted from the transducer and displayed on screen. The transducer LED status sequence is derived from this status code. System Status The System Status represents the overall status of the transducer.
  • Page 61 Transducer Control 5 User Manual (RWT3746IM) The status code is split into 3 categories, Information, Warning and Error. Each category is composed of a number of flags which identify the status of each test item. When the status code is retrieved from the transducer it is decoded and the status of each item is displayed onscreen.
  • Page 62 Transducer Control 5 User Manual (RWT3746IM) Error Error flags indicate that a system fault has been detected. System faults cannot be corrected by the user. If a fault condition does occur, try power cycling the transducer. If the fault does not clear, the transducer may have to be returned for service, contact the factory.
  • Page 63 Transducer Control 5 User Manual (RWT3746IM) Maximum Operating Conditions Exceeded The maximum operating conditions exceeded section reports on conditions that the transducer has been subjected to, which are beyond normal operating parameters. Torque Exceeded Count Count of the number of times the torque level has gone over FSD. Maximum Recorded Maximum recorded torque value over FSD.
  • Page 64 TSE3168V Rev 8 USER MANUAL Apollo Park, Ironstone Lane, Wroxton, Oxon, UK OX15 6AY Tel: +44 (0)1869 238400 Fax: +44 (0)1869 238401 Email: info@sensors.co.uk Web: www.sensors.co.uk...
  • Page 65 About Screen towards the end of this manual. Recommended minimum system requirements Sensor Technology recommends a PC running Windows 10/8/7 with a minimum of 1GB of RAM; a minimum screen resolution of 1024 x 768 pixels; a Pentium 4 or equivalent processor;...
  • Page 66 If more than one transducer has been found it will display all of them in a drop down menu. Select which transducer to use. Page 2 Revision 8 Sept 17  Sensor Technology 2017 TSE3168V...
  • Page 67 Click “RECORD” to start recording data. (See Setup Screen for details on how to set parameters and record/save a file). Record button will be disabled until a file has been configured. Function buttons will change to a darker grey when switched on. Page 3 Revision 8 Sept 17  Sensor Technology 2017 TSE3168V...
  • Page 68 The Temp dial displays the temperature inside the transducer. See the Data sheet for limitations. The Power dial displays the power as a function of the torque and speed applied. Page 4 Revision 8 Sept 17  Sensor Technology 2017 TSE3168V...
  • Page 69 The blue coloured bar displays the actual data, whereas the orange coloured bar, as an underlay of the blue coloured bar, displays peak value. Actual and Peak values are also displayed as numeric values under the coloured display bars. Page 5 Revision 8 Sept 17  Sensor Technology 2017 TSE3168V...
  • Page 70 The “Export Chart” button allows the chart’s current data to be exported as several picture formats or to the clipboard. These settings are adjustable on the Setup Screen. Use the Zoom tools to export a specific section of the chart. Page 6 Revision 8 Sept 17  Sensor Technology 2017 TSE3168V...
  • Page 71 ‘SET’ button is pressed then the value will return to the last saved value after a power cycle. Select Transducer: If more than one transducer is connected, select one from the drop down menu and click on ‘Select’ for it to be active and connected. Page 7 Revision 8 Sept 17  Sensor Technology 2017 TSE3168V...
  • Page 72 Type in the box the samples you require and it will give you an approximate file size that will be created. Once done click Next. Page 8 Revision 8 Sept 17  Sensor Technology 2017 TSE3168V...
  • Page 73 The software will keep recording until the stop condition is met. If this was stop with button, click the button to stop the record. Page 9 Revision 8 Sept 17  Sensor Technology 2017 TSE3168V...
  • Page 74 If you select yes, the record wizard will start again, if you select no you will be given the option of running TorqView or exiting the program. If you select TorqView, the program will close and TorqView will start. Page 10 Revision 8 Sept 17  Sensor Technology 2017 TSE3168V...
  • Page 75 Green to Yellow or from Green to Red, then always refer to the About Screen and, in particular, the Transducer Status Lights for more information. See the table below for an interpretation and possible actions. Page 11 Revision 8 Sept 17  Sensor Technology 2017 TSE3168V...
  • Page 76 However, if LabVIEW is installed and there is a requirement to make unique programs or allow TorqView to communicate with other LabVIEW programmes, VI’s are available from Sensor Technology on the website www.sensors.co.uk at: http://sensors.co.uk/products/pages/labvi.html Page 12 Revision 8 Sept 17  Sensor Technology 2017 TSE3168V...

This manual is also suitable for:

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