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GSi PNEG-2023 Installation Manual

Metric in-line mount and cross-cut mount flush style intermediate discharge gates
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Metric In-Line Mount and
Cross-Cut Mount Flush Style
Intermediate Discharge Gates
Installation Manual
PNEG-2023
Version: 3.0
Date: 10-20-21
PNEG-2023

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Summary of Contents for GSi PNEG-2023

  • Page 1 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates Installation Manual PNEG-2023 Version: 3.0 Date: 10-20-21 PNEG-2023...
  • Page 2 Directives or until these components have been assembled in the manner recommended in the manufacturers instructions. Signed : Daniel Nemeth Engineering Manager, Global PCO, G&P PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 3: Table Of Contents

    Chapter 4 ATEX Compliant RSG Slide Gates ....................26 Electrical Installation ........................... 26 Maintenance ............................26 Wiring for Motor Control Circuit ......................27 Wiring for Safety Control Circuit ......................28 Chapter 5 Warranty ..............................29 PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 4: Chapter 1 Safety

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-4 PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 5: Cautionary Symbols Definitions

    This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 6: Safety Cautions

    Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts. • Keep your equipment in proper working condition. Replace worn or broken parts immediately. ST-0003-1 PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...
  • Page 7 • Keep all guards and covers in place at all times. • Lock-out power source before making adjustments, cleaning, or maintaining equipment. ST-0092-1 PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 8: Correct Use

    1. Safety Correct Use 1. GSI Slide gates (RSG and ISCC) shall be used only for the control of material flowing into or out of chain or belt conveyors. 2. Suitable materials may include: a. Free flowing whole or crushed agricultural grains and may include milled materials, such as flours.

  • Page 9: Electrical Safety

    6. The electrical supply must include a properly designed protective earth system (PE), with connection to all exposed conductive parts. 7. All motors shall be connected to protective earth at the terminal provided. PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 10: Electrical Installation

    IEC 13849 or ‘b1’ in accordance with EN 80079-37. 6. Example safety related controls are shown in Figure 4A on Page 27 and Figure 4B on Page 28. PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 11: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 12: Chapter 2 Decals

    17 x 17 Non-ATEX 0.0626 m/s Max Gate Speed Slide Gate Rating Plate Installation -20˚C - +40˚C Ambient Temperature Date 10 September 2021 0.33 kw 400V (AC) 0.7A 50 Hz PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...
  • Page 13 Max Gate Speed Slide Gate Rating Plate Installation Ambient Temperature -20˚C - +40˚C Date 10 September 2021 0.33 kw 400V (AC) 0.7A II2D; Ex h IIIB T125˚C Db 50 Hz PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 14: Chapter 3 Installation

    In-Line 762 (30") 914.4 (36") 2413 (95") Cross-Cut 1163.65 (45.813") 908.05 (35-3/4") 1835.15 (72-1/4") In-Line 914.4 (36") 914.4 (36") 2413 (95") Cross-Cut 1163.65 (45.813") 908.05 (35-3/4") 2139.95 (84-1/4") PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 15: Cut Trough Bottom For Gate Placement

    7. Apply paint to welds on the outside of the trough. Figure 3B Ref # Description Conveyor Bottom Weld these two edges stitch weld 50.8 mm (2") long 38.1 mm (1-1/2") spacing. Angle Iron Flanges PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 16: Manual Gate Installation

    3. The slide plate rides on 35 mm (1-3/8") double shielded radial bearings, as well as being guided and sealed by UHMW strips for smooth operation. Figure 3C Manual Gate Installation Ref # Description Gate Frame Shaft Hand Wheel (Chain wheel and cable wheel are optional.) PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 17: Motor Driven Gate Installation For Cross-Cut Discharge Gate

    1. Install the motor bracket (9) to the gate. Then attach the motor (8) to the bracket (9) as shown in Figure 3D using the provided hardware. Figure 3D Installing the Motor Bracket - Cross Cut Ref # Description Shaft Motor Motor Bracket PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 18: Motor Driven Gate Installation For In-Line Mount Discharge Gate

    1. Install the motor bracket (9) to the gate. Then attach the motor (8) to the bracket (9) as shown in Figure 3E using the provided hardware. Figure 3E Installing the Motor Bracket - In-Line Ref # Description Shaft Motor Motor Bracket Key Way PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 19: Cross-Cut Discharge Gate Limit Switch Installation

    2. Install the limit switch (13) to the inside of the gate frame (4). Knock out the hole (12) where indicated to install the switch through the gate frame. (See Figure 3G.) Figure 3G Ref # Description Gate Frame Knock Out Hole Limit Switch PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...
  • Page 20 Figure 3H Closed Position Ref # Description Switch Target Located on Gate Closed Lever Position Figure 3I Open Position Ref # Description Switch Target on Gate Open Lever Position PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 21: In-Line Discharge Gate Limit Switch Installation

    5. Motor driven gates are available in both TEFC and explosion proof configurations. Figure 3J Installing the Limit Switch Ref # Description Switch Brackets Limit Switches PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...
  • Page 22 Figure 3K Figure 3L Ref # Description Ref # Description Limit Switches Side view shown without side for clarity. Weldment, AR Line Slide Gate Actuator Arm Cover Tripper Block PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...
  • Page 23 Figure 3M GATE CLOSED POSITION shown without side for clarity. Figure 3N GATE OPENED POSITION shown without side for clarity. Ref # Description Actuator Arm Tripper Block Slide Gate PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 24: Installing The Gate To The Trough Bottom

    5. On 305 mm (12") tall and 355.6 mm (14") tall conveyors, there will be some overhang 13 mm (1/2") of the gate frame past the edge of the trough bottom. Cross-cut In-line Figure 3O Ref # Description Field drill holes if necessary. PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 25: Flipping The Shaft To Change Gate Drive Side

    5. On guard move filler plate to opposite side if applicable. 6. If gate will be electronically operated, install the motor mount on appropriate side for gearbox and motor. Figure 3P Ref # Description Shaft Set Screws PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 26: Chapter 4 Atex Compliant Rsg Slide Gates

    All repairs must be carried out in accordance with the product manual. Replacement parts shall be matched like for like and be genuine GSI replacements. Failure to do so will render the conveyor rating invalid. The following ratings must be observed:...

  • Page 27: Wiring For Motor Control Circuit

    4. ATEX Compliant RSG Slide Gates Wiring for Motor Control Circuit Figure 4A Example Motor Control Circuit PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 28: Wiring For Safety Control Circuit

    Safety Circuit Re-Set Safety Switch (If Required) Motor Contactor N.C. Motor Thermal Cut Out Motor Contactor N.C. (Additional) Motor Thermal Cut Out (Additional) Emergency Stop Safety Relay Module (PL‘c’ 3) PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...

  • Page 29: Chapter 5 Warranty

    12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). If, in GSI’s sole judgment, a product is found to have a defect in materials and/or workmanship, GSI will, at its own option and expense, repair or replace the product or refund the purchase price.
  • Page 30 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2021 by The GSI Group, LLC Printed in the Europe CN-365522...

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