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Manufactured by
AUTOMATED EQUIPMENT LLC
5140 Moundview Drive
Red Wing, MN 55066 U.S.A.
PHONE: 1 (651) 385-2273
FAX:
SERVICE FAX: 1 (651) 385-2172
FOR SERVICE in the U.S.A./CANADA, CALL:
1 (800) 248-2724
http:// www.autoequipllc.com
Business Hours: 8:00 AM - 5:00 PM CST
After hours, your call will be handled by a pager service;
a Technical Support Representative will return your call.
INTRODUCTION..............................................................................................................................................3
SPECIFICATIONS: ..........................................................................................................................................3
FCC STATEMENT ...........................................................................................................................................3
WARRANTY ....................................................................................................................................................4
SAFETY ...........................................................................................................................................................6
INTERNATIONAL SAFETY LABELING .........................................................................................................6
ASSEMBLING THE DF22 FRY DISPENSER .................................................................................................7
SET-UP AND CLOSE PROCEDURES............................................................................................................8
FRONT PANEL CONTROLS...........................................................................................................................9
FRONT PANEL SYSTEM DIAGNOSTICS ....................................................................................................10
TROUBLESHOOTING...................................................................................................................................12
SEQUENCE OF OPERATIONS ....................................................................................................................14
I/0 POINT DEFINITION ..................................................................................................................................15
THE SERVICE INTERFACE..........................................................................................................................17
LOAD CELL CALIBRATION; USING THE CONTROLLER BOARD ...........................................................19
CONTROLLER FUNCTIONS ........................................................................................................................20
SYSTEM ERRORS ........................................................................................................................................25
COMPONENT IDENTIFICATION ..................................................................................................................26
ELECTRICAL SCHEMATIC ..........................................................................................................................31
ACCESSORIES FOR THE DF22 DISPENSER.............................................................................................32
MODEL DF22
Fry Dispenser
COMPREHENSIVE
EQUIPMENT MANUAL
English P/N 203270 Rev. D
1 (651) 385-2166
TABLE OF CONTENTS
Copyright © 2005 Automated Equipment LLC All Rights Reserved
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Table of Contents
Related Manuals for AUTOMATED EQUIPMENT McDonald's DF22
Summary of Contents for AUTOMATED EQUIPMENT McDonald's DF22
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Page 1: Table Of Contents
I/0 POINT DEFINITION ..........................15 THE SERVICE INTERFACE..........................17 LOAD CELL CALIBRATION; USING THE CONTROLLER BOARD ............19 CONTROLLER FUNCTIONS ........................20 SYSTEM ERRORS ............................25 COMPONENT IDENTIFICATION ........................26 ELECTRICAL SCHEMATIC ..........................31 ACCESSORIES FOR THE DF22 DISPENSER.....................32 Copyright © 2005 Automated Equipment LLC All Rights Reserved... - Page 2 The information in this manual is subject to change without notice. IN NO EVENT WILL AUTOMATED EQUIPMENT LLC BE LIABLE FOR TECHNICAL OR EDITORIAL OMISSIONS MADE HEREIN; NOR FOR DIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES RESULTING FROM THE FURNISHING, PERFORMANCE, OR USE OF THIS MATERIAL.
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Page 3: Introduction
FCC STATEMENT WARNING: This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause interference to radio communications Copyright © 2005 Automated Equipment LLC All Rights Reserved... -
Page 4: Warranty
DF22 Dispenser WARRANTY Automated Equipment LLC (hereinafter “AELLC”), warrants the purchased product to be free from manufacturing defects in material and workmanship under normal use and conditions for the period and component specified below: Components covered Term Electronic Circuit Board Assemblies... - Page 5 Record the following information for your records: to avoid a hazard. Date of Installation Service Agency Telephone Serial Number Copyright © 2005 Automated Equipment LLC All Rights Reserved...
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Page 6: Safety
BASKETS MAY BE HOT: Fry baskets should always be picked up by the handle. NO HANDS BELOW: Hands should not be placed near or below the accumulator doors while the dispenser is energized. BASKET Copyright © 2005 Automated Equipment LLC All Rights Reserved... -
Page 7: Assembling The Df22 Fry Dispenser
Bars until the Drum Motor shaft touches the 14. Plug the Power Cord into a wall outlet. Dispenser Drum. CAUTION: Do NOT force the Hopper back. This could cause damage to the Hopper or Drum. Copyright © 2005 Automated Equipment LLC All Rights Reserved... -
Page 8: Set-Up And Close Procedures
Hopper, and setting sanitizer and allow to air dry. the Lid down. NOTE: Do NOT spray down the Dispenser. It is not sealed, and contamination may get into sensitive components. Copyright © 2005 Automated Equipment LLC All Rights Reserved... -
Page 9: Front Panel Controls
Large - 1.5 lb./24 oz. (US) or 750 gm. (International) DISPENSE / RESET BUTTON Press to dispense a load of fries into a Fry basket. Press to reset a System Error. Copyright © 2005 Automated Equipment LLC All Rights Reserved... -
Page 10: Front Panel System Diagnostics
Release the Dispense / Reset Button. The Drum Motor will turn for 5 seconds and then the Accumulator Doors will cycle. This cycling will continue until the power switch is turned OFF. When the Dispenser is turned ON again, the Dispenser will be in Normal Operating Mode. Copyright © 2005 Automated Equipment LLC All Rights Reserved... - Page 11 The Dispenser will remain in this mode until restarted. When the crew has fixed the problem, the Dispenser can be restarted by pressing the Dispense / Reset Button. The lights will stop flashing and the Weighing Cycle will resume. Copyright © 2005 Automated Equipment LLC All Rights Reserved...
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Page 12: Troubleshooting
Remove the Hopper Lid and Fry Diverter. Turn the installed properly. Dispenser Drum while applying pressure to the Hopper and slide the Drum fully onto the shaft. Re- install the Fry Diverter and Hopper Lid. Copyright © 2005 Automated Equipment LLC All Rights Reserved... - Page 13 Repair the wiring or replace Control Panel. Accumulator system fault. Check the Accumulator Motor and cam switch wiring. Repair or replace if needed. Examine the Accumulator assembly for an apparent fault (refer to drawing, page 28). Copyright © 2005 Automated Equipment LLC All Rights Reserved...
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Page 14: Sequence Of Operations
Drum Motor and gives a low fries indication. 130 sec. Weighing Retry If the weighing times out, the Dispenser restarts the Weighing Cycle after 90 seconds. Copyright © 2005 Automated Equipment LLC All Rights Reserved... -
Page 15: I/0 Point Definition
Load Cell 203244 Pressed Light Unused Medium Loads Button Unused Pressed Unused Small Loads Button Unused Pressed Unused Calibration Button Pressed Unused Unused Rotate Drum Unused Jumper Settings for Plus Controller Board Copyright © 2005 Automated Equipment LLC All Rights Reserved... - Page 16 DF22 Dispenser Controller Board 290322/202032 Inputs and Outputs Copyright © 2005 Automated Equipment LLC All Rights Reserved...
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Page 17: The Service Interface
During Normal Operation, the display will show a series of horizontal bars, as shown below. This display indicates that all tests have passed, no errors have occurred, and no function is in use. If the Controller does not give this display shortly after power up, there is a problem. Copyright © 2005 Automated Equipment LLC All Rights Reserved... - Page 18 When the display shows the desired function number, press the ENTER Button to activate the function. What happens next depends on the function selected. Pressing the ENTER Button will advance the function to the next step, pressing the SELECT Button will close the function. Copyright © 2005 Automated Equipment LLC All Rights Reserved...
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Page 19: Load Cell Calibration; Using The Controller Board
15. Manually cycle baskets through the Dispenser. Check basket loads and adjust if necessary. 16. Replace the Back Panel. SERVICE NOTE: Calibration must be performed any time a controller pcb, e-prom, or load cell component is replaced. Copyright © 2005 Automated Equipment LLC All Rights Reserved... -
Page 20: Controller Functions
Displays the default weighing parameters. set units Sets weighing units to ounces “US”, or grams “In” International. exercise mode Enables exercise mode, all subsystems cycle. Displays revision level of installed EPROM Copyright © 2005 Automated Equipment LLC All Rights Reserved... - Page 21 #2 is 16 oz. (450 gm.). Pressing the ENTER Button causes the value to increase by 1 oz. (25 gm), with each activation. When the desired value is reached, press the SELECT Button to close the function and set the value. Copyright © 2005 Automated Equipment LLC All Rights Reserved...
- Page 22 Dispenser Drum (if it is off it will turn it on, if it is on it will turn it off). This function is used to test the Drum Motor. Copyright © 2005 Automated Equipment LLC All Rights Reserved...
- Page 23 NOTE: After the Load Cell has been calibrated, or the loads adjusted, these values may be different 1.0 lb./16oz. (450 gm) Value: Calculated during calibration procedure. Reference weight value minus the tare value. Copyright © 2005 Automated Equipment LLC All Rights Reserved...
- Page 24 “break in” a replaced component. The exercise mode is volatile and will reset when the Dispenser power is turned off. Function 23 - Display EPROM Revision Level After entering this function, the readout will display the revision level of the installed EPROM. Copyright © 2005 Automated Equipment LLC All Rights Reserved...
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Page 25: System Errors
NOTE: Because the error history is kept in the NVRAM, this error is not recorded. NOTE: This error can only happen during power up. NOTE: This error is normal the first time the Dispenser is powered after the Controller board or software chip is replaced. Copyright © 2005 Automated Equipment LLC All Rights Reserved... -
Page 26: Component Identification
Holds frozen fries for dispensing. dispense) 203414 Hopper and Lid (left side dispense) 202884 Hopper Support Bar, Left Secures and positions the Hopper to the Dispenser. OPT. 291050 Fry Basket (Blue Handle) Copyright © 2005 Automated Equipment LLC All Rights Reserved... - Page 27 Drum Motor Assembly Dispenses fries to the Accumulator Doors assembly. 292546 Drum Motor Electric Motor to turn the Hopper Drum. 202797 Drum Motor Mounting Bracket Mounts the Motor assembly to the chassis. Copyright © 2005 Automated Equipment LLC All Rights Reserved...
- Page 28 DF22 Dispenser ACCUMULATOR ASSEMBLY Copyright © 2005 Automated Equipment LLC All Rights Reserved...
- Page 29 Key, Woodruff, #405 213356 Retaining Ring, E-Clip, 1/2 In. 213140 Washer, Lock, #10 213518 Screw, Socket Head Cap, 10-32 UNF x 1 1/2 In., Zinc Plated Not Shown 290354 Wiring Harness, Accumulator Motor Copyright © 2005 Automated Equipment LLC All Rights Reserved...
- Page 30 Holds the Operator Panel in place (Center) 290772 Operator Panel Clip Holds the Operator Panel in place (Lower) 1, 2, 3, 290576 Control Panel Assembly Complete Control Panel Assembly 4, 5, 6 Copyright © 2005 Automated Equipment LLC All Rights Reserved...
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Page 31: Electrical Schematic
DF22 Dispenser Electrical Schematic Copyright © 2005 Automated Equipment LLC All Rights Reserved... -
Page 32: Accessories For The Df22 Dispenser
4. Align the Basket Rack mounting holes over the Shoulder Bolts and slide the Basket Rack down to secure into position on the side of the Dispenser. NOTE: This accessory can be easily removed for cleaning and sanitizing. Copyright © 2005 Automated Equipment LLC All Rights Reserved... - Page 33 NOTE: Further Unpacking of a new Dispenser: 5. Remove and discard the Load Cell shipping tape. 6. Remove and discard the cardboard shipping spacer. p/n 290011 p/n 213141 p/n 290012 Copyright © 2005 Automated Equipment LLC All Rights Reserved...
- Page 34 20 X ½” 290011 Standoff Joins Dispenser to Cart 213141 Washer, Flat, SS, 5/16 Hardware for attaching Dispenser to cart. 290012 Nut, Hex, Nylon insert, Hardware for attaching Dispenser to cart. SS, 5/16-18 Copyright © 2005 Automated Equipment LLC All Rights Reserved...
- Page 35 The Remote Dispense Button works the same as the Dispense / Reset Button on the Control Panel. (Reference page 9 of this manual.) Replacement Plug for Remote Dispense Button p/n 290034 Button only p/n 290032 Front View Side View Copyright © 2005 Automated Equipment LLC All Rights Reserved...
- Page 36 2. Align the holes in the landing shelf over the shoulder bolts and push the landing shelf down into position. The nylon spacer pads are factory affixed to the landing shelf and serve to protect the cart from scratches and align the landing shelf properly. Copyright © 2005 Automated Equipment LLC All Rights Reserved...
- Page 37 DF22 Dispenser NOTES Copyright © 2005 Automated Equipment LLC All Rights Reserved...
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