Magni ES0808H Operators Manual With Maintenance Information
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Magni ES0808H Operators Manual With Maintenance Information

Self-propelled scissor lifts
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P.N.56622.B_EN
10/2020
SELF-PROPELLED SCISSOR LIFTS
OPERATOR'S MANUAL
with Maintenance Information
(For ES0808H / ES1008H / ES0812H / ES1012H / ES1212H / ES1412H / ES1612HLB / ES1612HCP)
(For ES0808E / ES1008E / ES0812E / ES1012E / ES1212E / ES1412E / ES1612ELB / ES1612ECP)
( Hydraulic Motor / DC Motor Drive )
WARNING
THE MANIFACTURER SHALL NOT BE HELD LIABLE IN CASE OF
FAULTS OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY,
INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE
OF THE MACHINE.
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND
UNDERSTAND ALL THE DANGERS, WARNINGS AND CAUTIONS IN
THIS MANUAL.
‐‐ ORIGINAL INSTRUCTIONS ‐‐
Drafted in accordance with the essential requirement of health and safety 1.7.4 of Annex I to Directive 2006/42 / EC

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  • Page 1 OPERATOR’S MANUAL with Maintenance Information (For ES0808H / ES1008H / ES0812H / ES1012H / ES1212H / ES1412H / ES1612HLB / ES1612HCP) (For ES0808E / ES1008E / ES0812E / ES1012E / ES1212E / ES1412E / ES1612ELB / ES1612ECP) ( Hydraulic Motor / DC Motor Drive )
  • Page 2 OPERATOR’S MANUAL with Maintenance Information Version of the Record Version of the Record Version Number Create Date SM0110111MN_Rev1.0 ……………………………………………………………………… 2017-04 SM0110111MN_Rev2.0 ……………………………………………………………………… 2017-11 SM0110111MN_Rev3.0 ……………………………………………………………………… 2018-01 SM0110111MN_Rev4.0 ……………………………………………………………………… 2018-07 SM0110111MN_Rev4.1 ……………………………………………………………………… 2019-10 SM0110111MN_Rev4.2 ……………………………………………………………………… 2020-03 SM0110111MN_Rev4.3 ……………………………………………………………………… 2020-09 SM0110111MN_Rev5.0 ……………………………………………………………………… 2020-10...

  • Page 4: Table Of Contents

    OPERATOR’S MANUAL with Maintenance Information Owners, Users and operators: Important We appreciate your choice of our machine for Read, understand and obey these safety rules your application. Our number one priority is and operating instructions before operating user safety, which is best achieved by our joint this machine.
  • Page 5 OPERATOR’S MANUAL with Maintenance Information Contact us: ISTRIBUTOR Magni Telescopic Handlers Via Magellano 22, 41013 Castelfranco Emilia – Modena Italia Tel. +39 059 8630811 Fax: +39 059 8638012 Web: www.magnith.com E-mail: commerciale@magnith.com AKER Zhejiang Dingli Machinery Co., Ltd. 1255 Baiyun South Road. Leidian Town.

  • Page 6: Safety Rules

    OPERATOR’S MANUAL with Maintenance Information Safety Rules Danger Decal Legend Failure to obey the instructions and DINGLI product decals use symbols, color coding and signal words to identify the safety rules in this manual will following: result in death or serious injury. Safety alert symbol —...
  • Page 7 Maximum capacity – ES0808H Maximum occupants (Indoor use) Maximum occupants (Outdoor use) Platform allowable maximum load...
  • Page 8 OPERATOR’S MANUAL with Maintenance Information Safety Rules Maximum capacity – ES1212H Maximum capacity – ES1012E Maximum occupants (Indoor use) Maximum occupants (Indoor/Outdoor use) 2 Maximum occupants (Outdoor use) Platform allowable maximum load 450kg Platform allowable maximum load 320kg Extension deck allowable maximum load 113kg Extension deck allowable maximum load 113kg Maximum capacity –...
  • Page 9 Application caution to lower the platform. force occupants For outdoor use machine, do not raise the Outdoor 200N ES0808H platform when wind speeds may exceed 12.5 Indoor 400N m/s. If wind speeds exceed 12.5 m/s when the ES1008H Indoor 400N...
  • Page 10 Each battery must weigh 28 kg. The stowed position. batteries must weigh a minimum of 112 kg. (For ES0808H/E, ES1008H/E, ES0812H/E, ES1012H/E); Each battery must weigh 30 kg. The batteries must weigh a minimum of 120 kg (For ES1212H/E); Each battery must weigh 37 kg.
  • Page 11 Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times. Maximum side slope rating stowed Model ES0808H 25% (14°) 25% (14°) Do not climb down from the platform when ES1008H 25% (14°)
  • Page 12 OPERATOR’S MANUAL with Maintenance Information Safety Rules Operators must comply with employer, job site Damaged Machine Hazard and governmental rules regarding use of Do not use a damaged or malfunctioning personal protective equipment. machine. Observe and use color-coded direction arrows Conduct a thorough pre-operation inspection on the platform controls for drive and steer of the machine and test all functions before...
  • Page 13 112 kg. The battery tray should remain open during the (For ES0808H/E, ES1008H/E, ES0812H/E, entire charging cycle. ES1012H/E); Each battery must weigh 30 kg. Do not contact the battery terminals or the...
  • Page 14 OPERATOR’S MANUAL with Maintenance Information Safety Rules Transportation and storage Hazard Charge the battery as soon as receive the machine or after long distance transportation When the battery is stored for a long time, it needs to be charged regularly. Failure to charge in time may permanently damage the battery.

  • Page 15: Legend

    OPERATOR’S MANUAL with Maintenance Information Legend Legend 1 Platform extension 10 Lift cylinder 2 Manual storage container 11 Ground controls (on opposite side of machine) 3 Platform control 12 Entry ladder 4 Lanyard anchorage point 13 Brake release pump 5 Platform guard rails 14 Non-steer tire 6 Platform extension release pedal 15 Battery charger...

  • Page 16: Decals

    3 37416 Decal, Symbols-Tip-over hazard, tilt-alarm 4 44344 Decal, Instructions-Directional arrows 5 37440 Decal, Symbols-General safety rules 38256 Decal, Label-Capacity 380kg ES0808H,ES0808E 34868 Decal, Label-Capacity 230kg ES1008H,ES1008E 70960 Decal, Label-Capacity 540kg ES0812H,ES0812E 34869 Decal, Label-Capacity 450kg ES1012H,ES1012E...
  • Page 17 Decal, Symbols-Max. manual force 400N (Indoor) ES1612HLB,ES1612ELB, ES1612HCP,ES1612ECP Decal, Symbols-Max. manual force 400N (Indoor) ES0812H,ES0812E 38250 400N (Outdoor) ES1012H,ES1012E 44465 Decal, Symbols-Max. manual force 400N (Indoor) ES1412H, ES1412E 38258 Decal, Cosmetic-ES0808H ES0808H 38254 Decal, Cosmetic-ES0808E ES0808E 38252 Decal, Cosmetic-ES1008H ES1008H 34212 Decal, Cosmetic-ES1008E ES1008E 70974...
  • Page 18 OPERATOR’S MANUAL with Maintenance Information Decals Part No. Description Qty. Remark 52144 Decal, Cosmetic-ES1612HLB ES1612HLB 52142 Decal, Cosmetic-ES1612ELB ES1612ELB 52143 Decal, Cosmetic-ES1612HCP ES1612HCP 52145 Decal, Cosmetic-ES1612ECP ES1612ECP 19 38437 Decal, Symbols-Do not alter or disable limit switch 20 34926 Decal, Instructions-Tie down point 21 34928 Decal, Instructions-Lift point 22 37427...
  • Page 19 OPERATOR’S MANUAL with Maintenance Information Decals Safety tape...
  • Page 20 OPERATOR’S MANUAL with Maintenance Information Decals...
  • Page 21 OPERATOR’S MANUAL with Maintenance Information Decals...

  • Page 22: Specifications

    OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES0808H Tire size Φ381×127 mm Height, working maximum Airborne noise emissions <70 dB Height, platform maximum Maximum sound level at normal operating Height, stowed maximum 2.23 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum 1.87 m...
  • Page 23 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES1008H Tire size Φ381×127 mm Height, working maximum 10 m Airborne noise emissions <70 dB Height, platform maximum Maximum sound level at normal operating Height, stowed maximum 2.36 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum 2.00 m...
  • Page 24 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES0812H Tire size Φ381×127 mm Height, working maximum Airborne noise emissions <70 dB Height, platform maximum Maximum sound level at normal operating Height, stowed maximum 2.23 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum 1.70 m Rails folded...
  • Page 25 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES1012H Tire size Φ381×127 mm Height, working maximum 10 m Airborne noise emissions <70 dB Height, platform maximum Maximum sound level at normal operating Height, stowed maximum 2.36 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum 1.83 m...
  • Page 26 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES1212H Tire size Φ381×127 mm Height, working maximum 12 m Airborne noise emissions <70 dB Height, platform maximum 10 m Maximum sound level at normal operating Height, stowed maximum 2.49 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum...
  • Page 27 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES1412H Tire size Φ381×127 mm Height, working maximum 13.8 m Airborne noise emissions <70 dB Height, platform maximum 11.8 m Maximum sound level at normal operating Height, stowed maximum 2.62 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum...
  • Page 28 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES1612HLB Height, working maximum 15.7 m Tire size Φ381×127 mm Height, platform maximum 13.7 m Airborne noise emissions <70 dB Height, stowed maximum 2.62 m Maximum sound level at normal operating workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum...
  • Page 29 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES1612HCP Tire size Φ381×127 mm Height, working maximum 15.7 m Airborne noise emissions <70 dB Height, platform maximum 13.7 m Maximum sound level at normal operating Height, stowed maximum 2.75 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum...
  • Page 30 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES0808E Tire size Φ381×127 mm Height, working maximum Airborne noise emissions <70 dB Height, platform maximum Maximum sound level at normal operating Height, stowed maximum 2.23 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum 1.87 m Rails folded...
  • Page 31 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES1008E Tire size Φ381×127 mm Height, working maximum 10 m Airborne noise emissions <70 dB Height, platform maximum Maximum sound level at normal operating Height, stowed maximum 2.36 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum 2.00 m...
  • Page 32 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES0812E Tire size Φ381×127 mm Height, working maximum Airborne noise emissions <70 dB Height, platform maximum Maximum sound level at normal operating Height, stowed maximum 2.23 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum 1.70 m Rails folded...
  • Page 33 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES1012E Tire size Φ381×127 mm Height, working maximum 10 m Airborne noise emissions <70 dB Height, platform maximum Maximum sound level at normal operating Height, stowed maximum 2.36 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum 1.83 m...
  • Page 34 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES1212E Tire size Φ381×127 mm Height, working maximum 12 m Airborne noise emissions <70 dB Height, platform maximum 10 m Maximum sound level at normal operating Height, stowed maximum 2.49 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum...
  • Page 35 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES1412E Tire size Φ381×127 mm Height, working maximum 13.8 m Airborne noise emissions <70 dB Height, platform maximum 11.8 m Maximum sound level at normal operating Height, stowed maximum 2.62 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum...
  • Page 36 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES1612ELB Tire size Φ381×127 mm Height, working maximum 15.7 m Airborne noise emissions <70 dB Height, platform maximum 13.7 m Maximum sound level at normal operating Height, stowed maximum 2.62 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum...
  • Page 37 OPERATOR’S MANUAL with Maintenance Information Specifications Model: ES1612ECP Tire size Φ381×127 mm Height, working maximum 15.7 m Airborne noise emissions <70 dB Height, platform maximum 13.7 m Maximum sound level at normal operating Height, stowed maximum 2.75 m workstations (A-weighted) Rails up Vibration value does not exceed 2.5m/s Height, stowed maximum...
  • Page 38 OPERATOR’S MANUAL with Maintenance Information Specifications Battery Specifications ES1412E, ES1412H, standard ES0808E, ES0808H, ES1008E, standard ES1612DCB, ES1612HLB, ES1008H, ES0812E, ES0812H, ES1612ECP, ES1612HCP ES1012E, ES1012H Voltage 6VDC Voltage 6VDC Type 6TB220 Type 6TB170 Quantity Quantity Battery capacity, maximum 220Ah Battery capacity, maximum...

  • Page 39: Control Panel

    OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel 1 Key switch 3 Circuit breaker Turn the key switch to the platform position When the current was overloaded, the and the platform controls will operate. Turn circuit breaker will cut off the circuit. the key switch to the off position and the machine will be off.
  • Page 40 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel Thumb rocker switch Horn button Drive function select button Lift function select button Drive speed button Proportional control handle Red Emergency Stop button Function enable switch LED readout screen...
  • Page 41 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel Proportional control handle Thumb rocker switch Lift function: Press and hold the function Press the thumb rocker switch in either enable switch to enable the lift function on direction to activate steer function. the platform control handle.

  • Page 42: Pre-Operation Inspection

    OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Fundamentals Do Not Operate Unless: It is the responsibility of the operator to √ You learn and practice the principles of perform a pre-operation inspection and routine safe machine operation contained in this maintenance.
  • Page 43 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Pre-operation Inspection Check entire machine for:  Be sure that the operator’s manual are complete, legible and in the storage  Cracks in welds or structural container located in the platform. components  Be sure that all decals are legible and in ...

  • Page 44: Workplace Inspection

    OPERATOR’S MANUAL with Maintenance Information Workplace Inspection Fundamentals Do Not Operate Unless: The workplace inspection helps the operator √ You learn and practice the principles of determine if the workplace is suitable for safe safe machine operation contained in this machine operation.

  • Page 45: Function Tests

    OPERATOR’S MANUAL with Maintenance Information Function Tests Fundamentals Do Not Operate Unless: The function tests are designed to discover √ You learn and practice the principles of any malfunctions before the machine is put safe machine operation contained in this into service.
  • Page 46 OPERATOR’S MANUAL with Maintenance Information Function Tests Select a test area that is firm, level and 10 Turn the key switch to off or platform free of obstruction. position. Be sure the battery pack is connected. 11 Move up and hold the platform up / down switch.
  • Page 47 OPERATOR’S MANUAL with Maintenance Information Function Tests ⊙ Result: The platform should lower. The At the Platform Controls descent alarm should sound while the Test Emergency Stop platform is lowering. 19 Push in the platform red Emergency Stop Test the Steering button to the off position.
  • Page 48 OPERATOR’S MANUAL with Maintenance Information Function Tests 36 Press and hold the function enable switch ⊙ Result: The platform should stop and the tilt on the control handle. alarm will sound at 180 beeps per minute. The platform controls LED readout should 37 Slowly move the control handle in the display LL.
  • Page 49 OPERATOR’S MANUAL with Maintenance Information Function Tests ⊙ Result: When the platform is raised approximately 2m from the ground, the pothole alarm will sound at 180 beeps per minute, and the platform controls LED screen readout should display 18. 52 Press the drive function select button. 53 Press and hold the function enable switch on the control handle.

  • Page 50: Operating Instructions

    OPERATOR’S MANUAL with Maintenance Information Operating Instructions Do Not Operate Unless: The Operating Instructions section provides √ You learn and practice the principles of instructions for each aspect of machine safe machine operation contained in this operation. operator's manual. It is the operator's responsibility to follow all Avoid hazardous situations.
  • Page 51 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Emergency Stop To Steer Press the drive function select button. Push in the red Emergency Stop button to the off position at the ground controls or the Press and hold the function enable switch platform controls to stop all machine functions.
  • Page 52 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Driving on a slope Operation from Ground with Controller Determine the slope and side slope ratings for the machine and determine the slope grade. Maintain safe distances between operator, maximum slope rating, stowed position 25%, machine and fixed objects.
  • Page 53 OPERATOR’S MANUAL with Maintenance Information Operating Instructions How to Fold Down the Guardrails How to Raise the Guardrails The platform railing system consists of three Follow the fold down instructions but in reverse fold down rail section for the extension deck order.
  • Page 54 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Error indicator readout The LED readout screen displays fault codes that provide information about the machine operating status and about malfunctions. The fault codes listed in the following charts describe malfunctions and can aid in troubleshooting the machine by pinpointing the area or component affected.
  • Page 55 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Display Description Lift Reaction Motor Controller SRO Fault Controller Dependent Motor Controller Throttle Fault Controller Dependent Motor Controller Emergency Reverse Fault Controller Dependent Motor Controller HPD Fault Controller Dependent Low Voltage Fault Disable All Motion High Neutral Current Fault (ZAPI Only) Disable All Motion Steering Input Out of Range (ZAPI Only)
  • Page 56 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Troubleshooting Guide Display Description System Initialization Fault: ECU may be malfunctioning, replace it. System Communication Fault: Check communications cable connections and other wiring. If that does not resolve the problem, try replacing the PCU or ECU. Invalid Option setting Fault: Set appropriate option for this lift.
  • Page 57 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Display Description Lift Down Coil Fault: Check the connections to the Coil’s terminals and make sure they are tight. If so, check the coil itself to see if it is open or shorted. Right Turn Coil Fault: Check the connections to the Coil’s terminals and make sure they are tight.
  • Page 58 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Display Description Motor Controller Main Contactor Fault: Check the connections to the main contactor. Replace the contactor if necessary. Replace the Motor Controller if necessary. Motor Controller Over Voltage Fault: Check battery voltage and make sure the battery charger is not on.
  • Page 59 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Display Description Over 90% Load Warning: Platform is getting close to its limit of weight. Consider not adding more load. Left Motor Field Short: Check connections of the field wires or leakage to the vehicle frame.
  • Page 60 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Battery and Charger Instructions To Charge Battery Be sure the batteries are connected before Observe and Obey: charging. √ Do not use an external charger or booster Open the battery compartment. The battery. compartment should remain open for the entire charging cycle.
  • Page 61 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Dry Battery Filling and Charging Instructions During the charging process, if temperatures Remove the battery vent caps and are consistently higher than 40°C or lower permanently remove the plastic seal from than 15°C, stop charging to check whether the the battery vent openings.

  • Page 62: Transport And Lifting Instructions

    OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Brake Release Operation Observe and Obey: For the Hydraulic Motor Drive Model √ Common sense and planning must be Chock the wheels to prevent the machine applied to control the movement of the from rolling.
  • Page 63 OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Securing to Truck or Trailer for Transit Use a minimum of four chains or straps. Always chock the machine wheels in preparation for transport. Use chains or straps of ample load capacity. Retract and secure the extension deck(s).
  • Page 64 OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Lifting the Machine with a Observe and Obey: Forklift √ Only qualified riggers should rig and lift the Be sure the extension deck, controls and machine. component trays are secure. Remove all loose √...
  • Page 65 Model X Axis Y Axis Remove all loose items on the machine. Determine the center of gravity of your ES0808H 90.5 cm 56.5cm machine using the table and the picture on this ES0808E page.

  • Page 66: Storage

    OPERATOR’S MANUAL with Maintenance Information Storage How to store the batteries Observe and Obey: When storing the machine for a long time √ The storage of the machine shall be as (one month to six months) be sure to turn follows, Incorrect storage may affect the off the main power switch, key switch and performance and service life of the machine...

  • Page 67: Maintenance

    OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Observe and Obey: The pre-delivery preparation report contains √ Only routine maintenance items specified in checklists for each type of scheduled this manual shall be performed by the inspection. operator. Make copies of the Pre-delivery Preparation √...
  • Page 68 OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Fundamentals Instructions It is the responsibility of the dealer to perform Use the operator’s manual on your machine. the Pre-delivery Preparation. The Pre-delivery Preparation consists of The Pre-delivery Preparation is performed completing the Pre-operation Inspection, the prior to each delivery.
  • Page 69 OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report Checklist A Y N R Model A-1 Inspect the manuals and decals Serial number A-2 Pre-operation inspection Date A-3 Check the Batteries Hour meter A-4 Check the Hydraulic Oil Level Machine owner A-5 Function tests Inspected by (print) Perform after 40 hours:...
  • Page 70 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist A Procedures Inspect the Manuals and Decals Maintaining the operator’s manual in good ⊙ Result: The machine is equipped with all condition is essential to safe machine required decals, and all decals are legible operation.
  • Page 71 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Pre-operation Inspection Check the Batteries Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection Proper battery condition is essential to good performed by the operator prior to each work machine performance and operational safety.
  • Page 72 Visually inspect the sight of hydraulic oil level from the side of the hydraulic oil tank. ⊙ Result: The hydraulic oil level should be at the mark of the fuel tank. (Refer to the following table). Model Scale line（L） ES0808H/E ES1008H/E ES0812H/E ES1012H/E ES1212H/E 17.5 ES1412H/E...
  • Page 73 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform 30 Day Service The 30 day maintenance procedure is a one time procedure to be performed after the first 30 days or 40 hours of usage. After this interval, refer to the maintenance tables for continued scheduled maintenance.
  • Page 74 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist B Procedures Inspect the Batteries DINGLI requires that this procedure be Models without maintenance-free or sealed performed every 250 hours or quarterly, batteries: whichever comes first. Remove the battery vent caps and check the specific gravity of each battery cell with Proper battery condition is essential to good a hydrometer.
  • Page 75 OPERATOR’S MANUAL with Maintenance Information Maintenance ⊙ Result: All battery cells display a specific gravity of 1 .277 or greater. The battery is fully charged. Proceed to step 11. ¤ Result: The difference in specific gravity readings between cells is greater than 0.1 OR the specific gravity of one or more cells is less than 1.177.
  • Page 76 OPERATOR’S MANUAL with Maintenance Information Maintenance Note: The following must be measured and recorded once the battery has been fully Inspect the Electrical Wiring charged, after a waiting time of at least 12 hours: - Total voltage DINGLI requires that this procedure be - Individual voltage of the block battery performed every 250 hours or quarterly, whichever comes first.
  • Page 77 OPERATOR’S MANUAL with Maintenance Information Maintenance Lower the platform until the safety arm rests securely on the link. Keep clear of Inspect the Tires and Wheels the safety arm when lowering the platform. (including castle nut torque) Crushing hazard. Keep hands clear of the safety arm when lowering the platform.
  • Page 78 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Emergency Stop Test the Key Switch DINGLI requires that this procedure be DINGLI requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly, whichever comes first. whichever comes first.
  • Page 79 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Automotive-style Horn (if Test the Drive Brakes equipped) DINGLI requires that this procedure be DINGLI requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly, whichever comes first.
  • Page 80 OPERATOR’S MANUAL with Maintenance Information Maintenance Bring the machine to top drive speed before reaching the test line. Release the Test the Drive Speed - Stowed function enable switch or the joystick when Position your reference point on the machine crosses the test line.
  • Page 81 OPERATOR’S MANUAL with Maintenance Information Maintenance Bring the machine to top drive speed before reaching the start line. Begin timing Test the Drive Speed - Raised when your reference point on the machine Position crosses the start line. Continue at full speed and note the time when your reference point on the machine DINGLI requires that this procedure be passes over the finish line.
  • Page 82 OPERATOR’S MANUAL with Maintenance Information Maintenance Choose a point on the machine; i.e., B-10 contact patch of a tire, as a visual Test the Slow Drive Speed reference for use when crossing the start and finish lines. Bring the machine to top drive speed DINGLI requires that this procedure be before reaching the start line.
  • Page 83 OPERATOR’S MANUAL with Maintenance Information Maintenance Continue at full speed and note the time B-11 when your reference point on the machine Perform Hydraulic Oil Analysis passes over the finish line. The time is less than 25 sec. DINGLI requires that this procedure be performed every 250 hours or quarterly, whichever comes first.
  • Page 84 OPERATOR’S MANUAL with Maintenance Information Maintenance B-12 B-13 Inspect the Hydraulic Tank Cap Check the Module Tray Latch Venting System Components DINGLI requires that this procedure be DINGLI requires that this procedure be performed quarterly or every 250 hours, performed every 250 hours or quarterly, whichever comes first.
  • Page 85 OPERATOR’S MANUAL with Maintenance Information Maintenance B-14 Test the Down Limit Switch, the Pothole Limit Switches and the Level Sensor Follow the platform control cable down the DINGLI requires that this procedure be scissor stack to the underside of the performed every 250 hours or quarterly, chassis deck.
  • Page 86 OPERATOR’S MANUAL with Maintenance Information Maintenance 23 Securely install the connector of the ECU ¤ Result: The LED readout screen does not cable into the platform control cable. show code 18, the alarm does not sound, and the steer and drive functions operate. 24 Working at the platform, securely install Replace the down limit switch.
  • Page 87 OPERATOR’S MANUAL with Maintenance Information Maintenance 38 Repeat this procedure beginning with step ¤ Result: The LED readout screen does not 34 for the left pothole guard. show code LL, the alarm does not sound and the steer and drive functions operate. 39 Lower the platform to the stowed position, Adjust or replace the level sensor.
  • Page 88 OPERATOR’S MANUAL with Maintenance Information Maintenance B-15 Test the Up Limit Switch DINGLI requires that this procedure be ¤ Result: The platform continues to raise. performed every 250 hours or quarterly, Adjust or replace the up limit switch. whichever comes first. Install the limited switch house cover to Maintaining the limit switches is essential to chassis.
  • Page 89 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist C Procedures Test the Platform Overload System (if equipped) DINGLI requires that this procedure be performed every 500 hours or six months, whichever comes first or when the machine fails to lift the maximum rated load. Testing the platform overload system regularly is essential to safe machine operation.
  • Page 90 OPERATOR’S MANUAL with Maintenance Information Maintenance Open the limited switch house cover from 15 Lower the platform until the distance of the the chassis. two sets of scissor at least 0.5m. Open the up limited switch cover. 16 Lift the safety arm, move it to the center of the scissor arm and rotate up to a vertical position.
  • Page 91 OPERATOR’S MANUAL with Maintenance Information Maintenance Replace the Hydraulic Tank Breather DINGLI requires that this procedure be performed every 500 hours or semi-annually, whichever comes first. The hydraulic tank is a vented-type tank. The breather cap has an internal air filter that can become clogged or, over time, can deteriorate.
  • Page 92 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist D Procedures Check the Scissor Arm Wear Pads Measure the distance between the number DINGLI requires that this procedure be one arm cross tube and the chassis deck performed every 1000 hours or annually, at the battery pack side of the non-steer whichever comes first.
  • Page 93 OPERATOR’S MANUAL with Maintenance Information Maintenance Replace the Hydraulic Tank Return Filter Element DINGLI requires that this procedure be performed every 1000 hours or annually, whichever comes first. Replacement of the hydraulic tank return filter is essential for good machine performance and service life.
  • Page 94 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist E Procedure Test or Replace the Hydraulic Oil Tag and disconnect the hydraulic pump DINGLI requires that this procedure be inlet line and remove the line from the tank. performed every 2000 hours or every two Cap the fitting on the pump.
  • Page 95 OPERATOR’S MANUAL with Maintenance Information Maintenance 13 Install the hydraulic pump inlet line into the tank. Install the fitting onto the pump and torque. 14 Install the hydraulic pump return line into the tank. Install the fitting onto the hydraulic filter head and torque. 15 Fill the tank with hydraulic oil until the fluid is full in the hydraulic tank.

  • Page 96: Schematic

    OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic ES0808H ES1008H ES0812H ES1012H Platform loading （ Option ） Lift cylinder Steer cylinder 1.5mm Lower valve NBCY-1001A-11 RV2=130bar(ES0808H) RV2=160bar(ES0812H) RV2=160bar(ES1008H) RV2=210bar(ES1012H) 120bar 3.45bar 235bar 1.1mm Valve 5805-0116R Pump Hand pump 5802-4-12 5805-0412(960020A10)
  • Page 97 OPERATOR’S MANUAL with Maintenance Information Schematic ES1212H ES1412H Platform loading ( Option ) Lift cylinder Upper lift cylinder 180bar Steer cylinder 0.9mm 1.5mm Lower valve Lower valve NBCY-1001B-11 NBCY-1001A-11 RV2=150bar （ ES1212H ） RV2=190bar （ ES1412H ） 120bar 3.45bar 1.1mm 235bar Valve 5805-0116R Pump...
  • Page 98 OPERATOR’S MANUAL with Maintenance Information Schematic ES1612HLB ES1612HCP Platform loading ( Option ) Lift cylinder Upper lift cylinder 180bar Steer cylinder 0.6mm 1.0mm Lower valve Lower valve NBCY-1001B-11 NBCY-1001A-11 220bar 120bar 3.45bar 1.1mm 235bar Valve 5805-0116R Pump Hand pump 5802-4-12 5805-0412(960020A10) Tank...
  • Page 99 OPERATOR’S MANUAL with Maintenance Information Schematic ES0808E ES1008E ES0812E ES1012E Platform loading （ Option ） Lift cylinder Steer cylinder Lower valve 1.5mm NBCY-1001A-11 RV1=130bar(ES0808E) RV1=160bar(ES0812E) RV1=160bar(ES1008E) RV1=210bar(ES1012E) 120bar FRRV1 Function valve DPH-0918-10 Pump 5802-3.2-14 Tank...
  • Page 100 OPERATOR’S MANUAL with Maintenance Information Schematic ES1212E ES1412E Platform loading （ Option ） Lift cylinder Upper lift cylinder Steer cylinder 0.9mm 1.5mm Lower valve Lower valve NBCY-1001B-11 NBCY-1001A-11 RV1=150bar(ES1212E) RV1=190bar(ES1412E) 120bar FRRV1 Function valve DPH-0918-10 Pump 5802-4-12 Tank...
  • Page 101 OPERATOR’S MANUAL with Maintenance Information Schematic ES1612ELB ES1612ECP Platform loading （ Option ） Lift cylinder Upper lift cylinder Steer cylinder 0.6mm 1.0mm Lower valve Lower valve NBCY-1001B-11 NBCY-1001A-11 220bar 120bar FRRV1 Function valve DPH-0918-10 Pump 5802-4-12 Tank...
  • Page 102 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic ES0808H ES1008H ES0812H ES1012H ES1212H...
  • Page 103 OPERATOR’S MANUAL with Maintenance Information Schematic ES1412H ES1612HLB ES1612HCP...
  • Page 104 OPERATOR’S MANUAL with Maintenance Information Schematic ES0808E ES1008E ES0812E ES1012E ES1212E...
  • Page 105 OPERATOR’S MANUAL with Maintenance Information Schematic ES1412E ES1612ELB ES1612ECP...

  • Page 106: Inspection And Repair Log

    OPERATOR’S MANUAL with Maintenance Information Inspection and Repair Log Inspection and Repair Log Date Comments...

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