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KONTRONIK DreamSpeed 1310 Technical Manual

Versatile 1u platform for new network architects
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DreamSpeed 1310
Versatile 1U Platform for New Network Architects
Technical Rererence Manual
Version 1.0, Aug 2002
The latest releases of the Technical Reference Manuals are available at
ftp://ftp.kontron.ca/support/Product_Manuals/
www.kontron.com
Ref. : M1310_TECH

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  • Page 1 DreamSpeed 1310 Versatile 1U Platform for New Network Architects Technical Rererence Manual Version 1.0, Aug 2002 The latest releases of the Technical Reference Manuals are available at ftp://ftp.kontron.ca/support/Product_Manuals/ www.kontron.com Ref. : M1310_TECH...
  • Page 3 FOREWORD The information in this document is provided for reference purposes only. Kontron does not assume any liability for the application of information or the use of products described herein. This document may contain information or refer to products protected by the copyrights or patents of others and does not convey any license under the patent rights of Kontron, nor the rights of others.
  • Page 4 DOCUMENTATION SURVEY DS-1310 – 1U Open Platform – Technical Reference Manual, Rev. 1.0 Your comments are valuable for us and will contribute to improve the quality of this product by completing and returning this form. Overall rating of the Technical Reference Manual: Excellent Satisfactory Fair...
  • Page 5 ADDITIONAL COMMENTS...
  • Page 6 READ ME FIRST WARNING Danger of explosion when replacing with wrong type of battery. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer's instructions. ATTENTION Il y a danger d'explosion s'il y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du même type ou d'un type équivalent recommandé...
  • Page 7 Instructions for the Installation and Removal of Assemblies and Components Repairs on the device may only be carried out by authorized qualified personnel. Unauthorized opening or unqualified repairs can result in considerable risk to the user (electrocution, fire). Assemblies with electrostatically sensitive devices (ESD) can be identified by the illustrated sticker: This applies especially to ISA/PCI cards.
  • Page 8 Safety Instructions Please read carefully and observe the instructions for your own safety and correct use of the device. In order to maintain this condition and ensure safe operation, the instructions and warnings contained in this manual and on the device must be observed. The unit is built and tested in accordance with EN60950/UL1950/CSA22.2 No.950 and left the works in a safe condition.
  • Page 9 11. Make sure that the DC/AC operation voltage cited in the manual corresponds to the DC/AC voltage supplied and that the maximum value is not exceeded even briefly. 12. When setting up the unit and accessories, observe the local or national regulations for workstation ergonomics.
  • Page 10 FCC Rules This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.

  • Page 11: Table Of Contents

    TABLE OF CONTENTS PRODUCT OVERVIEW ............1-1 INTRODUCTION........................1-1 PCI-949 SBC DESCRIPTION ....................1-2 DESCRIPTION ................2-1 DreamSpeed – 1U OPEN PLATFORM................2-1 2.1.1 FRONT PANEL.......................2-2 2.1.2 REAR PANEL ......................2-2 MECHANICAL SPECIFICATIONS..................2-3 ENVIRONMENTAL SPECIFICATIONS ................2-4 ELECTRICAL SPECIFICATIONS ..................2-4 REGULATION SPECIFICATIONS ..................2-4 FEATURES................... 3-1 SBC ............................3-2 3.1.1 PCI-949 SBC TECHNICAL SPECIFICATIONS............3-3...
  • Page 12 INSTALLATION AND REMOVAL.......... 4-1 ACCESSING INTERNAL COMPONENTS ................4-1 4.1.1 ELECTRONIC DISCHARGE (ESD) ...............4-1 4.1.2 GROUNDING METHODS ..................4-1 4.1.3 TOOLS REQUIREMENTS..................4-1 CARDCAGE .........................4-2 OPENING THE UNIT ......................4-3 4.3.1 REMOVING THE SBC BOARD ................4-3 SYSTEM SOFTWARE UPGRADE PROCEDURE ..............4-6 4.4.1 SINGLE SYSTEM SOFTWARE UPDATE..............4-6 POWER SUPPLY.........................4-6 DRIVE BAY ..........................4-8 FAN FILTER ASSEMBLY ....................4-10...

  • Page 13: Product Overview

    1. PRODUCT OVERVIEW INTRODUCTION PCI-949 SBC DESCRIPTION...
  • Page 15 Product Overview 1.1 INTRODUCTION The DreamSpeed, a 1U open platform is targeting the next-generation System Integrators and independent hardware/software vendors who supply dedicated Internet infrastructure solutions deployed in B2B e-commerce sites, portals, server farms, and ISP/ASP data centers. Providing a significantly faster time to market, the DreamSpeed can be configured into a customized turnkey solution that is dedicated to several Internet network applications including, among others, SSL acceleration, load balancing, Virtual Private Networks (VPNs), firewalls, caching, and Web and Application servers.

  • Page 16: Pci-949 Sbc Description

    1.2 PCI-949 SBC DESCRIPTION Key Features for the SBC PCI-949: • Intel® Pentium® III processors at 850MHz and Celeron processor at 733MHz • Up to 1GB of SDRAM on 4 DIMM sockets (2GB SDRAM with optional Intel 440BX AGPset) • Two 10/100Base-TX Ethernet support •...

  • Page 17: Description

    2. DESCRIPTION – 1U OPEN PLATFORM REAM PEED MECHANICAL SPECIFICATIONS ENVIRONMENTAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS REGULATION SPECIFICATIONS...
  • Page 19 Description 2.1 DreamSpeed – 1U OPEN PLATFORM DreamSpeed Rear fans Power On and HD activity LED Butterfly backplane Reset switch Back panel docking slots SVGA connector Power supply fan, main AC power inlet, DB-9 cutout, ground stud, Power On/Off Ethernet connectors switch Optional faceplate for serial port Power supply...

  • Page 20: Front Panel

    1U Open Platform – Technical Reference Manual 2.1.1 Front Panel DreamSpeed Power On and HDD activity LED Reset switch Fan/Filter assemblies / Air intake SVGA connector Bezel USB ports Ethernet connectors 2.1.2 Rear Panel DreamSpeed Rear panel fans Power On/Off switch Docking slots Main AC power inlet Ground stud...

  • Page 21: Mechanical Specifications

    Description 2.2 MECHANICAL SPECIFICATIONS DreamSpeed Height 1.75” (44 mm) Width 16.90“ (430.2 mm) Depth 18” (457.2 mm) Weight 19 lbs / 8.8 kg app (with power supply) Cold roll steel (CRS) with zinc plating, Enclosure black mat powder coat, black ear-brackets PCI expansion slots One half-size (front panel) and two full-size (back panel) Main Power On switch...

  • Page 22: Environmental Specifications

    1U Open Platform – Technical Reference Manual 2.3 ENVIRONMENTAL SPECIFICATIONS DreamSpeed Six positive pressure, ball-bearing fans Thermal Management Power supply exhaust fan, washable filter Rackmount 19” Fixed mount (with ear-brackets) Mounting Systems Rackmount 19” – Sliding rails (option) Benchtop (without ear-brackets and with 4 rubber feet) Operating temperature / 0°C to +40°C / 5-90% @ 40°C (32°...

  • Page 23: Features

    3. FEATURES BACKPLANE PERIPHERAL BOARDS POWER REQUIREMENTS POWER SUPPLY...

  • Page 24: Sbc

    1U Open Platform – Technical Reference Manual 3.1 SBC The unit can be equipped with the following SBC board.

  • Page 25: Pci-949 Sbc Technical Specifications

    Description 3.1.1 PCI-949 SBC TECHNICAL SPECIFICATIONS FEATURES DESCRIPTIONS • Celeron® processor 566 and 733 MHz • Pentium III processor - 600MHz, 700, 850MHz and 1GHz Note : Will feature higher speeds when CPU available. Chipset • Intel 440BX AGPset. • 16K/16K Instruction / Data CPU-internal Level 1 Cache •...
  • Page 26 1U Open Platform – Technical Reference Manual PCI-949 SBC Technical Specifications (continued) FEATURES DESCRIPTIONS • Four 8-bit, three 16-bit DMA Channels (ISA) • Supports scatter / gather, Fast Type-F DMA • 11 edge/level sensitive and configurable • 4 PCI level sensitive, configurable to any interrupt vector for PnP Interrupts compatibility •...
  • Page 27 Description PCI-949 SBC Technical Specifications (continued) FEATURES DESCRIPTIONS • Award Elite BIOS in Boot Block Flash with emergency recovery code; save CMOS in Flash option, and boot from LAN capability. • Auto configuration, extended setup. • CC000-E0000 address blocking; PnP tables. •...
  • Page 28 1U Open Platform – Technical Reference Manual PCI-949 SBC Technical Specifications (continued) FEATURES DESCRIPTIONS • MS-DOS 6.22, Microsoft Windows NT 4.0, Microsoft Windows 98 SE, Microsoft Windows ME, Microsoft Windows XP Pro, Microsoft OS Compatibility Windows 2000 Professional, Microsoft Windows 2000 Server, Linux Red Hat 7.2, QNX RTP 6.1.0, FreeBSD 4.4, Sun Solaris 8, OS/2 WARP 4.5 E-Buniness Server.
  • Page 29 Description FEATURES DESCRIPTIONS • Faceplate : Ethernet : Two RJ45 with link/activity indicators : Two USB connector Video : One 15-pin DB connector • Headers : Serial ports : Two 10-pin shrouded Parallel port : 26-pin shrouded Floppy : 34-pin shrouded EIDE : Two 40-pin shrouded PS/2 mouse...

  • Page 30: Pci-949 Connectors And Headers

    1U Open Platform – Technical Reference Manual 3.1.2 PCI-949 Connectors and Headers J1, J6, J11, J15 DIMM Memory Primary IDE Connector Floppy Disk Connector Serial Port 1 – RS232 Serial Port 2 – RS232 / RS485/RS422 Secondary IDE Mouse Port Multifunction Header (keyboard, speaker, etc.) Parallel Port Power Button...
  • Page 31 Description...
  • Page 32 1U Open Platform – Technical Reference Manual 3.1.2.1. J2/J7 - Primary/Secondary IDE Connectors Pin Number Top View Pin Number Signal Signal RESET# DD10 DD11 DD12 DD13 DD14 DD15 Not Connected (KEY) DMARQ DIOW# DIOR# IORDY GND (CSEL) DMACK# INTRQ Not Connected (IOCS16#) Not Connected (PDIAG#) CS0# CS1#...
  • Page 33 Description 3.1.2.3. J4, J5 – Serial 1, 2 – RS232 Pin Number Top View Pin Number Signal Signal DCD# DSR# RXD# RTS# TXD# CTS# DTR# Not Connected # Active Low Signal 3.1.2.4. J5– Serial Port 2 - RS-485 Pin Number Top View Pin Number Signal...
  • Page 34 1U Open Platform – Technical Reference Manual 3.1.2.7. J10 – Parallel Port Standard Mode Pin Number Top View Pin Number Signal Signal STB# ALF# ERR# INIT# SLCTIN# ACK# BUSY SLCT # Active Low Signal EPP Mode Pin Number Top View Pin Number Signal Signal...
  • Page 35 Description ECP Mode Pin Number Top View Pin Number Signal Signal STROBE# AUTOFD#, HOSTACK FAULT# , PERIPHRQST# INIT# , REVERSERQST# SELECTIN# ACK# BUSY, PERIPHACK PERROR, ACKREVERSE SELECT # Active Low Signal, Compatible Mode, High Speed Mode 3.1.2.8. J12 – Power Button Connector Signal Top View PWRBTN...
  • Page 36 1U Open Platform – Technical Reference Manual 3.1.2.9. J13 - SCSI Connector Pin Number Top View Pin Number Signal Signal SD12+ SD12- SD13+ SD13- SD14+ SD14- SD15+ SD15- SDPH+ SDPH- SD0+ SD0- SD1+ SD1- SD2+ SD2- SD3+ SD3- SD4+ SD4- SD5+ SD5- SD6+...
  • Page 37 Description 3.1.2.11. J16, J19 – Ethernet 0 and 1, RJ45 Connector (Face Plate) Signal Front View 75 ohm line termination 75 ohm line termination 75 ohm line termination 75 ohm line termination 3.1.2.12. J18 – CompactFlash™ Pin Number Signal Flow Signal Pin Number Signal Flow...
  • Page 38 1U Open Platform – Technical Reference Manual 3.1.2.14. J23 - CRT VGA Connector (Face Plate) Signal Signal Signal Front View Analog GND Not Connected GREEN Analog GND DDC data BLUE Analog GND HSYNC Not Connected Not Connected VSYNC DDC clock 3.1.2.15.

  • Page 39: Sbc Board Jumpers

    Description 3.1.3 SBC Board Jumpers 3-17...

  • Page 41: Backplane

    Features 3.2 BACKPLANE The backplane’s features are summarized below: Butterfly Backplane Specifications Number of Slots Four: One PICMG CPU slot, one half-size PCI slot, and two full-size PCI slots. Mounting Holes Seven. Power Connectors One 20-pin ATX power connector: 5A max. per pin for +5V, -5V, +12V, and -12V power rails.
  • Page 42 1U Open Platform – Technical Reference Manual 3.2.1.1. Fan connectors (J1-J4, J12-J15) Pin # Signal name Ground +12V 3.2.1.2. Power On/Off connector (J5) Pin # Signal name Pin # Signal name PWR-OK PS-ON +5VSB Ground 3.2.1.3. Power On Led (J9) Pin # Signal name Ground...
  • Page 43 Features 3.2.1.5. ISA Bus Connector (J6) Signal name Signal name A Side B Side IOCHCHK* RESETDRV IRQ9 DRQ2 -12V ZEROWS* +12V IOCHRDY SMEMW* SA19 SMEMR* SA18 IOW* SA17 IOR* SA16 DACK3* SA15 DRQ3 SA14 DACK1* SA13 DRQ1 SA12 REFRESH* SA11 SYSCLK SA10 IRQ7...
  • Page 44 1U Open Platform – Technical Reference Manual 3.2.1.6. PICMG Bus Connector (J7) Signal name Signal name TRST* -12V +12V INTA* INTC* INTB* INTD* CLKC REQ3* VCCI0 REQ1* CLKD GNT3* GNT1* CLKA RST* VCCI0 CLKB GNT0* REQ0* REQ2* VCCIO AD30 AD31 +3.3V AD29 AD28...
  • Page 45 Features 3.2.1.7. PCI Bus Connectors (J8, J10) There are three PCI slots and one PCI/ISA (PICMG) slot on the backplane. The PCI bus supports up to three bus masters. Signal name Signal name TRST* -12V +12V INTn* INTn* INTn* INTn* Reserved PRSNT1* VCCI0...
  • Page 46 1U Open Platform – Technical Reference Manual Point-to-Point Signals Slot # Signal name IDSEL (A26) AD31 AD30 AD29 REQ (B18) GNT (A17) CLK (B16) INTA INTB INTC INTD 3-24...

  • Page 47: Peripheral Boards

    Features 3.3 PERIPHERAL BOARDS Form Factor Board Types Full-size SBC On the backplane, the SBC must be installed into the dedicated system slot (combination of PCI and ISA slots). Full-size SBCs must only be installed on full-size backplanes. Half-size PCI Peripheral Board 174.63 mm (6.875”) x 106.68 mm (4.20”) PCI peripheral boards are supported on PICMG backplanes only.

  • Page 48: Power Requirements

    1U Open Platform – Technical Reference Manual 3.4 POWER REQUIREMENTS The power requirements for the PCI-949 are specified as follows: Pentium III 600 Pentium III 850 VCORE 1.65V 1.65V Frequency (Int / Ext) 600 / 100 850 / 100 Power MAX 5V/12V 33.1 / 1W 40.3 / 1 W Power TYP 5V/12V...

  • Page 49: Power Supply

    Features 3.5 POWER SUPPLY The system is equipped with a power supply with the following specifications: DreamSpeed Power Supply ATX 200 W-AC: +5V/25A, +12V/8A, -5V/0.5, -12V/0.5A, +3.3V/14A, +5VSB/1.5A with power factor correction 100-/240VAC Nominal Input Voltage Auto-switching, 50-60Hz M.T.B.F. (Power Supply) >110,000 hours 3-27...

  • Page 51: Installation And Removal

    4. INSTALLATION AND REMOVAL ACCESSING INTERNAL COMPONENTS CARD CAGE OPENING THE UNIT SYSTEM SOFTWARE UPGRADE PROCEDURE POWER SUPPLY DRIVE BAY FAN FILTER ASSEMBLY RACKMOUNT / BENCHTOP OPTIONS POWER CORD CONNECTION...

  • Page 53: Accessing Internal Components

    Installation and Removal 4.1 ACCESSING INTERNAL COMPONENTS This section contains important information that you must read before accessing the internal components. You must follow these procedures properly when installing, removing or handling any boards. 4.1.1 Electronic Discharge (ESD) A sudden discharge of electrostatic electricity can destroy static-sensitive systems or micro-circuitry.

  • Page 54: Cardcage

    1U Open Platform – Technical Reference Manual 4.2 CARDCAGE The backplane and all peripheral boards are secured to the system inside a cardcage. To access these boards, you need to remove the top cover as follows: 1. Power off the system and disconnect the power cable. 2.

  • Page 55: Opening The Unit

    Installation and Removal 4.3 OPENING THE UNIT 4.3.1 Removing the SBC Board The backplane is secured to the unit inside a cardcage. To remove the backplane, complete the following steps: 1. Unscrew the two captive-panel fasteners located at the back of the system. 2.
  • Page 56 1U Open Platform – Technical Reference Manual 3. Slide the board cardcage in the direction of arrow #1. 4. Pull up the board cardcage in the direction of arrow #2.
  • Page 57 Installation and Removal 5. Unscrew the two captive fasteners located on each side of the fans. 6. Remove the two screws located on top of the airflow plate. 7. Remove the two screws located at the right end of the SBC. 8.

  • Page 58: System Software Upgrade Procedure

    1U Open Platform – Technical Reference Manual 4.4 SYSTEM SOFTWARE UPGRADE PROCEDURE 4.4.1 Single System Software Update Primarily, for single system update, it is recommended to temporary add an additional hard drive in the unit that will contain the software to update, first: 1.
  • Page 59 Installation and Removal 1. Power off the system and disconnect the power cable. 2. Remove the cover of the system by unscrewing the two captive-panel fasteners located at the back of the system. Lift the back of the cover and pull it out. 3.

  • Page 60: Drive Bay

    1U Open Platform – Technical Reference Manual 4.6 DRIVE BAY The hard drive unit is mounted onto a drive bay to simplify installation and maintenance operations. To remove the hard disk: 1. Power off the system and disconnect the power cable. 2.
  • Page 61 Installation and Removal 4. Remove the four screws retaining the hard drive to the carrier (see above illustration).

  • Page 62: Fan Filter Assembly

    1U Open Platform – Technical Reference Manual 4.7 FAN FILTER ASSEMBLY The unit contains six fan assemblies for optimum cooling. To remove the filter located at the front of the system, proceed as follows: 1. Squeeze the plastic peg and push outward of its location. 2.

  • Page 63: Rackmount / Benchtop Options

    Installation and Removal 4.8 RACKMOUNT / BENCHTOP OPTIONS The DreamSpeed is built with flexibility in mind; it is available in rackmount, sliding rails, and benchtop versions. If the system is to be used within a rack, follow these steps to install the ear-brackets: 1.
  • Page 64 1U Open Platform – Technical Reference Manual If the system is to be used as a benchtop unit, follow these steps to install the rubber feet: 1. First, make sure that all boards are secured in the unit and that the cover of the system is installed and secured.

  • Page 65: Power Cord Connection

    Installation and Removal 4.9 POWER CORD CONNECTION To connect the power cord, follow these steps: 1. Connect the AC power cord into the system inlet. 2. Connect the AC power cord into a wall outlet. WARNING Do not remove or alter the grounding prong on the power cord. In situations where a two-slot receptacle is present, have it replaced with a properly grounded three-prong grounding type receptacle.

  • Page 67: Maintenance

    5. MAINTENANCE MAINTENANCE AND PREVENTION FAN FILTER CLEANING GROUND STUD REPLACEMENT PARTS...

  • Page 69: Maintenance And Prevention

    Maintenance 5.1 MAINTENANCE AND PREVENTION The DreamSpeed system requires minimal maintenance and care to keep it operating properly. After the installation is complete, proper system maintenance by the operator is important to keep it functioning normally. Regularly clean the filters and removable-media systems.

  • Page 70: Ground Stud

    1U Open Platform – Technical Reference Manual 5.3 GROUND STUD In order to insure proper grounding, it is recommended to verify that the ground cable is appropriately secured to the ground stud. Therefore, tighten the nut, without overstressing it, every time you service the unit. 5.4 REPLACEMENT PARTS For approved replacement parts (i.e., Memory, CompactFlash, Hard Disk Drives, Power Supplies, Cables, etc.) please contact our Technical Support Dept.

  • Page 71: Getting Help

    6. GETTING HELP LIMITED WARRANTY RETURN DEFECTIVE MERCHANDISE...
  • Page 73 Getting Help We take pride in our customer's success. We strongly believe in providing full support at all stages of your product development. If at any time you encounter difficulties with your application or with this product, we are ready to assist you. Should you need guidance on system setups and capabilities, please contact our Technical Support department at: CANADIAN HEADQUARTERS TEL: (450) 437 5682...

  • Page 74: Limited Warranty

    1U Open Platform – Technical Reference Manual 6.1 LIMITED WARRANTY We ("the seller") warrant our single-board computers to be free from defects in material and workmanship for a period of two (2) years and all the other Platform components for a period of one (1) year commencing on the date of shipment.

  • Page 75: Returning Defective Merchandise

    Getting Help 6.2 RETURNING DEFECTIVE MERCHANDISE Before returning any merchandise please do the following if your product malfunctions 1. Call our Technical Support department in Canada at (450) 437-5682. Make sure you have the following on hand: our Invoice #, your Purchase Order #, and the Serial Number of the defective unit.
  • Page 76 1U Open Platform – Technical Reference Manual RETURN TO MANUFACTURER AUTHORIZATION REQUEST Contact Name ______________________________________________________ Company name ______________________________________________________ Street Address ______________________________________________________ City _________________ Province/State _________________ Country _________________ Postal/Zip Code _________________ Phone Number _________________ Extension _________________ Fax Number _________________ P.O.# Serial Number Failure or Problem Description (if not under warranty)

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