Genius GE-NUTRI User Manual
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Genius GE-NUTRI User Manual

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MANUA
MANUA
MANUAL
MANUA
GE
GE-NUTRI
Installation / User's Guide
Installation / User's Guide
Installation / User's Guide
Installation / User's Guide
Installation / User's Guide
Installation / User's Guide
ATTENTION ELECTRICIAN
ATTENTION
SEE WIRING DETAILS ON PAGES A
SEE WIRING DETAILS ON PAGES A
SEE WIRING DETAILS ON PAGES A
SEE WIRING DETAILS ON PAGES A-3 TO A-7 AND
ADDITIONAL INFORMATION IN SECTION B
ADDITIONAL INFORMATION IN SECTION B
ADDITIONAL INFORMATION IN SECTION B
ADDITIONAL INFORMATION IN SECTION B
ADDITIONAL INFORMATION IN SECTION B
L
NUTRI
NUTRI
NUTRI
ELECTRICIAN
7 AND

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  • Page 1 MANUA MANUA MANUA MANUAL GE-NUTRI NUTRI NUTRI NUTRI Installation / User’s Guide Installation / User’s Guide Installation / User’s Guide Installation / User’s Guide Installation / User’s Guide Installation / User’s Guide ATTENTION ELECTRICIAN ATTENTION ELECTRICIAN SEE WIRING DETAILS ON PAGES A...

  • Page 2: Warnings And Precautions

    GE-NUTRI WIRING DIAGRAM WARNINGS AND PRECAUTIONS Although the manufacturer has made every effort to ensure the accuracy of the information contained herein, this document is subject to change without notice due to ongoing product development. WARNINGS AND PRECAUTIONS Equipment, probe failure, blown fuses and/or tripped breakers may prove harmful to the contents of the building.
  • Page 3 GE-NUTRI WIRING DIAGRAM WIRING DIAGRAM GE-NUTRI SECTION A GE-NUTRI Section A-3...

  • Page 4: Board Layout And Actuator Identification

    GE-NUTRI WIRING DIAGRAM Board Layout and actuator Identification Section A-4 GE-NUTRI...

  • Page 5: Board Layout And Relay Identification

    GE-NUTRI WIRING DIAGRAM Board Layout and relay Identification GE-NUTRI Section A-5...

  • Page 6: Wiring Diagram (Input Board)

    GE-NUTRI WIRING DIAGRAM Wiring Diagram (Input Board) MGCB3 MGCB2 MGCB1 8VAC Section A-6 GE-NUTRI...

  • Page 7: Wiring Diagram (1 Hp Relay)

    GE-NUTRI WIRING DIAGRAM Wiring Diagram (1 HP Relay) GE-NUTRI Section A-7...

  • Page 8: Wiring Diagram (8 Input Board Mgcb)

    GE-NUTRI WIRING DIAGRAM Wiring Diagram (8 Input Board MGCB) Section A-8 GE-NUTRI...

  • Page 9: Electrician's Notes

    GE-NUTRI WIRING DIAGRAM Electrician’s notes (PROBE WIRING) SHIELDED WIRE AWG #22 WITH 16/30 STRANDING, 500ft (150m) MAXIMUM LENGTH (Ex.: DECA 73-310). For other probe, refer to specific probe manual for appropriate maximum length and wire size or use AWG #22, 500ft (150m) MAXIMUM LENGTH.

  • Page 10: Section B

    GE-NUTRI INSTALLATION INSTALLATION GE-NUTRI SECTION B Section B-10 GE-NUTRI...

  • Page 11: Unpacking

    Failure to do so may void the warranty. Unpacking Unpack the GE-NUTRI Controller and inspect contents for damage. Should the contents appear to be damaged, contact your local distributor to return the equipment.

  • Page 12: General Installation Guidelines

    GE-NUTRI INSTALLATION General installation guidelines GE-NUTRI Controller It is recommended to install the unit in a hallway to limit the GE-NUTRI Controller exposure to noxious gases. In order to avoid condensation problems inside the controller, it is recommended to install the GE-NUTRI Controller on an inside wall. If it is not possible, use spacers to have an air gap between the wall and the GE-NUTRI Controller.

  • Page 13: Mounting

    GE-NUTRI INSTALLATION The backup system and alarm must be thoroughly tested and verified as working properly before using the ventilation system. Mounting The enclosure must be mounted in a location that will allow the cover to be completely opened. Fasten the four brackets to the four mounting holes on the back of the enclosure using the four screws provided with the brackets.

  • Page 14: Connection Procedure

    GE-NUTRI INSTALLATION Connection procedure Detailed wiring diagrams Typical positioner wiring Follow the calibration procedure in the user guide, otherwise the positioner positioning will be erratic. FIGURE NO. 2 Typical 115V-Positioner Wiring RELAY BOARD X1317 ACT 1 REL 1 REL 2...

  • Page 15: Typical Power Backup Wiring

    GE-NUTRI INSTALLATION Typical power backup wiring A backup relay (DPDT) is connected to the power source 1 in normal operation but will switch to the power source 2 if source 1 is disabled. The backup relay should be selected to ensure it is able to support the required power load.

  • Page 16: Typical Alarm Connection Wiring

    GE-NUTRI INSTALLATION Typical alarm connection wiring The GE-NUTRI Controller provides a normally open and normally closed dry contact to set off an alarm in case low or high temperature condition occurs. Moreover, this same contact can be used to signal a power failure or other malfunctions.

  • Page 17: Powering Up Procedure

    Put the power on Secure the front panel with a lock GE-NUTRI Controller compatible probes This is the list of all compatible probes that can be connected with the GE-NUTRI controller and a short description of their function.  Micro Switch On/off switch read by the controller ...

  • Page 18: Specifications

    GE-NUTRI INSTALLATION Specifications Storage temperature -4°F to 131°F (-20°C to 55°C) Operating temperature 32°F to 122°F (0°C to 50°C) Humidity 90% maximum Non-condensing Weight 9 lb (4.1 kg) Size 14 1/2” x 13 1/4” x 5.5” (36 cm x 33 cm x 13.9 cm)
  • Page 19 GE-NUTRI INSTALLATION OUTPUT RELAYS (2HP) Maximum Load 2HP @ 240VAC, 1HP @ 120VAC, 12A@240VAC Notice These relays are rated by UL and CSA at 2HP @ 240VAC, 1HP @ 120VAC. However, for outputs requiring frequent activation (ex: minimum ventilation fans...

  • Page 20: Troubleshooting

    GE-NUTRI INSTALLATION Troubleshooting SYMPTOM CAUSE SOLUTION Screen is blank GE-NUTRI Controller is not Make sure the control is powered. powered. The connector between the Make sure both top and the main boards or connectors are properly between the relay control connected.
  • Page 21 GE-NUTRI USER’S GUIDE USER’S GUIDE GE-NUTRI SECTION C GE-NUTRI Section C-21...

  • Page 22: Control Description

    -NUTRI USER’S GUIDE USER’S GUIDE USER’S GUIDE Control Control Description Description Description Section C Section C-22 GE-NUTRI NUTRI...
  • Page 23 GE-NUTRI USER’S GUIDE 1. Alarm LED The Alarm LED will come ON whenever an alarm situation occurs. 2. Stage List with LED On the left-hand side of the faceplate appears a list of multi-purpose outputs vertically aligned, next to that is a LED list. A LED comes ON whenever the respective stage is active.

  • Page 24: Required Equipment

    GE-NUTRI USER’S GUIDE Required Equipment Quantity Description GE-NUTRI Controller Optional Equipment Quantity Description PC Com. Board PC Interface Up to 16 CSD-1A RF-IN 2 8 Input Board (x1399) Versions Configuration Minimum Version Processor Date Modification Version C2V27V0 06/15/2017 - New.
  • Page 25 GE-NUTRI USER’S GUIDE C2V27V3 04/20/2018 - Reformat main menu. - Reformat settings screens to include cycle parameters. - Reformat manual operation screen. - Change “output” for “relay”. - Add message when a backup feed auger is activated. - Add stop by proximity switch for feed auger activated in manual mode.
  • Page 26 GE-NUTRI USER’S GUIDE C2V27V7 08/23/2019 - Modification of feed backup logic for feed auger backup logic. - Add feeding alarm for chain feeder, feed auger, chain feeder drop and feed auger drop mode. - Reduce the maximum proximity switch to - Modification on default values.

  • Page 27: General Characteristics

    GE-NUTRI USER’S GUIDE General Characteristics The GE-NUTRI automatic system can distribute several type of feed to animals. The GE-NUTRI can handle up to 4 different programs simultaneously. Each program can distribute feed up to 10 times a day (10 cycles). An alarm is there to detect if a bin is empty or one of the feed auger has a problem.
  • Page 28 GE-NUTRI USER’S GUIDE The feed auger stops when the proximity switch indicates that the manger is full for the filter’s end time. The feeder continues for an adjustable delay until the end of the cycle. In feed auger mode, the general sequence of a cycle operates as follows: At the start time of a cycle, feed augers assigned to the cycle’s feed type...

  • Page 29: Pre-Initialization

    GE-NUTRI USER’S GUIDE PRE-INITIALIZATION P r e - I n i t i a l i z a t i o n m m / d d / y y D a t e : 0 2 / 0 2 / 1 2...

  • Page 30: Main Menu

    GE-NUTRI USER’S GUIDE MAIN MENU M a i n M e n u C l o c k : 1 4 : 3 8 M a n u a l O v e r r i d e A l a r m s...
  • Page 31 GE-NUTRI USER’S GUIDE 6. These parameters are used to access the PROGRAM STATUS {1-4} screen (page C-32) of the corresponding program. 7. These parameters are used to access the SETTINGS PROGRAM {1-4} screen (page C-37) of the corresponding program. 8. These parameters display the feed type actually being distributed by the corresponding program.

  • Page 32: Program Status {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  PROGRAM STATUS {1-4} S t a t u s P r o g # M u l t i - F e e d A c t u a l S t a t e...

  • Page 33: Actual Status

    GE-NUTRI USER’S GUIDE MAIN MENU  PROGRAM STATUS {1-4}  ACTUAL STATUS S t a t e P r o g # : M F I n p u t o u t p u t P . S w i t c h 1 : E m p t y P .
  • Page 34 GE-NUTRI USER’S GUIDE 6. These parameters display the current position of actuators. If the regulator detects a defective potentiometer, the corresponding parameter will display "*Po". If the cooling function is enabled, the current position will alternate with "*RE". If the regulator cannot read the value of the potentiometer, the corresponding parameter will display "*ER".

  • Page 35: Feed Auger {1-8}, Feeder History

    GE-NUTRI USER’S GUIDE MAIN MENU  PROGRAM STATUS {1-4}  ACTUAL STATUS  FEED AUGER {1-8}, FEEDER HISTORY H i s t . A u g # C L R < 0 > 1 0 2 0 3 0 4 0 5 0...

  • Page 36: Manual Cycle Program {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  PROGRAM STATUS {1-4}  MANUAL CYCLE PROGRAM {1-4} M a n u a l C y c l e P r o g # S t a t e : P a u s e...

  • Page 37: Settings Program {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  SETTINGS PROGRAM {1-4} S e t t i n g s P r o g # M u l t i - F e e d P r o g r a m S t a t u s : O N...

  • Page 38: Feeds Program {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  SETTINGS PROGRAM {1-4}  FEEDS PROGRAM {1-4} F e e d A u g e r P r o g # F e e d 1 F e e d 2 F e e d 3 F e e d 4 1.

  • Page 39: Feed {1-4} Program {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  SETTINGS PROGRAM {1-4}  FEEDS PROGRAM {1-4}  FEED {1-4} PROGRAM {1-4} F e e d # P r o g # V i s : V i s 1 ( 0 0 0 0 ) P .

  • Page 40: Timers Program {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  SETTINGS PROGRAM {1-4}  TIMERS PROGRAM {1-4} T i m e r s P r o g # A c t u a t o r F e e d i n g P . S w i t c h F i l t e r...

  • Page 41: Actuators Timers

    GE-NUTRI USER’S GUIDE MAIN MENU  SETTINGS PROGRAM {1-4}  TIMERS PROGRAM {1-4}  ACTUATORS TIMERS A c t u a t o r T i m e r s S t a r t i n g : 6 0 S e c D i s t r i b .

  • Page 42: Feeding Timers

    GE-NUTRI USER’S GUIDE MAIN MENU  SETTINGS PROGRAM {1-4}  TIMERS PROGRAM {1-4}  FEEDING TIMERS F e e d i n g T i m e r F e e d 1 : 1 0 0 m i n...

  • Page 43: Proximity Switch Filters

    GE-NUTRI USER’S GUIDE MAIN MENU  SETTINGS PROGRAM {1-4}  TIMERS PROGRAM {1-4}  PROXIMITY SWITCH FILTERS P . S w i t c h F i l t e r s T i m e ( s e c )

  • Page 44: Feeder Timer

    GE-NUTRI USER’S GUIDE MAIN MENU  SETTINGS PROGRAM {1-4}  TIMERS PROGRAM {1-4}  FEEDER TIMER F e e d e r T i m e r F e e d e r : 2 0 m i n This screen is only accessible in multi-feed, chain feeder and chain feeder drop.

  • Page 45: On/Off Feeding Periods

    GE-NUTRI USER’S GUIDE MAIN MENU  SETTINGS PROGRAM {1-4}  TIMERS PROGRAM {1-4}  ON/OFF FEEDING PERIODS O n / O f f P e r i o d s T i m e ( S e c ) O F F...

  • Page 46: Waiting Timer

    GE-NUTRI USER’S GUIDE MAIN MENU  SETTINGS PROGRAM {1-4}  TIMERS PROGRAM {1-4}  WAITING TIMER W a i t i n g T i m e r F e e d 1 : 1 0 0 m i n...

  • Page 47: Purge Timer

    GE-NUTRI USER’S GUIDE MAIN MENU  SETTINGS PROGRAM {1-4}  TIMERS PROGRAM {1-4}  PURGE TIMER P u r g e T i m e r T i m e : 2 0 m i n This screen is only available in multi-feed mode.

  • Page 48: Max Time Alarms Prog {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  SETTINGS PROGRAM {1-4}  MAX TIME ALARMS PROG {1-4} M a x T i m e A l a r m s P # O p t i o n T i m e...

  • Page 49: Min Time Alarms Prog {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  SETTINGS PROGRAM {1-4}  MIN TIME ALARMS PROG {1-4} M i n T i m e A l a r m s P # O p t i o n T i m e...

  • Page 50: Cycles Program {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  CYCLES PROGRAM {1-4} S e t t i n g s P r o g # C y c l e Q u a n t i t y : 6 C y c l e s H o u r s...

  • Page 51: Backup Program {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  BACKUP PROGRAM {1-4} B a c k u p P r o g # F e e d B a c k . E p t . 1 . ( - - - - ) 1 ( - - - - ) Y e s 2 .

  • Page 52: Alarms

    GE-NUTRI USER’S GUIDE MAIN MENU  ALARMS A l a r m s R e s e t A l a r m H i s t o r y A l a r m R e l a y : O N A u g .

  • Page 53: Alarm History

    GE-NUTRI USER’S GUIDE MAIN MENU  ALARMS  ALARM HISTORY A l a r m H i s t . C L R 1 1 N o v - > 2 2 : 0 8 A l r m M i n A u g : 8 8 8 8 1 1 N o v - >...

  • Page 54: Manual Override

    GE-NUTRI USER’S GUIDE MAIN MENU  MANUAL OVERRIDE M a n u a l O v e r r i d e R T y p e F P B i n S t a t e 1 – F E –...

  • Page 55: Feed Summary

    GE-NUTRI USER’S GUIDE MAIN MENU  FEED SUMMARY F e e d S u m m a r y P r o g # : F A D F e e d : 1 A u g . 1 : F e e d 1 A u g .

  • Page 56: Installation

    GE-NUTRI USER’S GUIDE MAIN MENU  INSTALLATION I n s t a l l a t i o n V e r s i o n : C 2 V 2 7 V 9 P r o c e s s o r : 1 0...
  • Page 57 GE-NUTRI USER’S GUIDE 7. This parameter is used to select the identification number that will be used when communicating with the remote access software. Each controller must have a unique identification number. When RF CHANNEL [7] is set to any value other than "OFF", this parameter will disappear.

  • Page 58: Installation Program {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  INSTALLATION  INSTALLATION PROGRAM {1-4} I n s t a l l a t i o n P r o g # F e e d Q t y : F e e d e r...

  • Page 59: Feeder {1-4} Installation

    GE-NUTRI USER’S GUIDE MAIN MENU  INSTALLATION  FEEDER {1-4} INSTALLATION F e e d e r P r o g # I n p u t : - - R e l a y : - - X 1. This parameter is used to select the feeder input for a program. This input inform if the feeder is active or not.

  • Page 60: Installation Feed Auger Program {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  INSTALLATION  INSTALLATION PROGRAM {1-4}  INSTALLATION FEED AUGER PROGRAM {1-4} F e e d A u g e r P r o g # N u m b e r s A u g 1 ( 0 0 0 0 ) A u g 5 ( 0 0 0 0 )

  • Page 61: Proximity Switch Installation Program {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  INSTALLATION  INSTALLATION PROGRAM {1-4}  PROXIMITY SWITCH INSTALLATION PROGRAM {1-4} P r o x . S w i t c h P r o g # I n p u t s M o d e P .

  • Page 62: Transmission Chain Installation Program {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  INSTALLATION  INSTALLATION PROGRAM {1-4}  TRANSMISSION CHAIN INSTALLATION PROGRAM {1-4} T r a n s . C h a i n P r o g # I n p u t s M o d e C h a i n 1.

  • Page 63: Actuators Installation Program {1-4

    GE-NUTRI USER’S GUIDE MAIN MENU  INSTALLATION  INSTALLATION PROGRAM {1-4}  ACTUATORS INSTALLATION PROGRAM {1-4} A c t u a t o r s P r o g # A c t u a t o r P o t : - - R e l a y s : 1 - 2 C a l i b .

  • Page 64: Actuator {1-4} Calibration & Config

    GE-NUTRI USER’S GUIDE MAIN MENU  INSTALLATION ACTUATORS INSTALLATION PROGRAM {1-4}  ACTUATOR {1-4} CALIBRATION & CONFIG A c t # C a l i b . & C o n f i g P r e c i s i o n : 1 % T o t a l R u n T i m e : 1 m 0 0 s A c t u .
  • Page 65 GE-NUTRI USER’S GUIDE 5. This parameter is used to set the potentiometer lower limit for the actuator calibration. This will effectively define the lowest possible value for the actuator’s potentiometer. To obtain this value, completely close the actuator using OPER MANUAL [4]. Once the actuator is completely closed, press when the cursor is on this parameter.

  • Page 66: Date/Clock/Code

    GE-NUTRI USER’S GUIDE MAIN MENU  INSTALLATION  DATE/CLOCK/CODE T i m e F o r m a t : A M / P M A d j u s t C l o c k : 2 1 : 0 8...

  • Page 67: Mchip Detected

    GE-NUTRI USER’S GUIDE MCHIP DETECTED - U p l o a d / D o w n l o a d * * M C H I P D e t e c t e d * * * D N L D C o n f i g . S u r e ? Y U P L D C o n f i g .
  • Page 68 GE-NUTRI USER’S GUIDE This parameter is used to confirm an upload of the configuration from the controller to the MCHIP. When the button is pressed while the SELECT cursor is on this parameter and the latter is adjusted to "Y", the upload will begin.

  • Page 69: Alarm Message Table

    GE-NUTRI USER’S GUIDE Alarm Message Table Situational Alarm Message List These alarms will activate the alarm relay and the alarm LED will light up when the condition is present. When the situation is corrected, the alarm relay will deactivate and the alarm LED will light up.
  • Page 70 GE-NUTRI USER’S GUIDE “A u g M a x - A feed auger has continuously stayed active for a period of MAX A l r m : TIME[3]. # # # # ” - An actuator assigned to program # in FAD or CFD mode has a position “D r o p P r o g...
  • Page 71 GE-NUTRI INDEX / WARRANTY INDEX / WARRANTY GE-NUTRI SECTION D GE-NUTRI Section D-71...

  • Page 72: Table Of Contents

    Typical alarm connection wiring ............... 16 Powering up procedure ..................17 Verify all connections ..................17 Hermetically close the GE-NUTRI Controller ............17 Put the power on ....................17 Secure the front panel with a lock ............... 17 GE-NUTRI Controller compatible probes ............17 GE-NUTRI Controller compatible modules ............

  • Page 73: Table Of Contents

    GE-NUTRI INDEX / WARRANTY TABLE OF CONTENTS Section C Control Description ....................22 Required Equipment ................... 24 Optional Equipment .................... 24 Versions Configuration ..................24 General Characteristics ..................27 Pre-Initialization ....................29 Main Menu ......................30 Program Status {1-4} ..................32 Actual Status .......................
  • Page 74 GE-NUTRI INDEX / WARRENTY Limited Warranty ....................74 Limited Warranty The manufactured equipment and supplied components have gone through rigorous inspection to assure optimal quality of product and reliability. Individual controls are factory tested under load however, the possibility of equipment failure and/or malfunction may still exist.
  • Page 76 GE-NUTRI VER:1.9 2 September, 2020...

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