Raychem TDUX Installation Instruction

TDUX
Inflatable duct seal for telephone cable ducts
Selection table
(dimensions in mm/inches)
Maximum cable diameter for duct with 1
cable or sum of 2 cables.
Product description
Duct Ø TDUX-35
mm inch mm inch
125 4.9
120 4.7
115 4.5
110 4.3
105 4.1
100 3.9
95 3.7
90 3.5
85 3.3
80 3.1
75 2.9
70 2.8
65 2.7
60 2.4
55 2.2
50 2.0
45 1.8
40 1.6
35 1.4 25 1.0
30 1.2 19 0.7
25 1.0 12 0.5
* Note: in case 3 or more cables have to be sealed, the cable bundle diameter needs to be determined. Substract 5 mm/0.2 inches for
each clip used from max. cable diameter shown in table, to determine the max. cable bundle diameter. TDUX-clips must be ordered
as a separate item. TDUX-CL clips are not to be used with TDUX-35. They are applicable to TDUX-45 and larger. TDUX-35 is suitable for
use in vacant ducts or ducts with 1 cable.
1 Safety rules
Lubricant
Protect from frost. In case of eye contact,
flush with clean water during 15 minutes,
holding eyelids open.
Seek medical attention if irritation persists.
Wash with mild soap and water if skin
irritation occurs.
Gas cylinders
If the carbon dioxide gas cylinders are
used to inflate TDUX, following safety rules
Each TDUX size will seal vacant ducts for
the duct range shown in the table.
TDUX-45 TDUX-60 TDUX-75
mm inch mm inch mm inch
56
46
40
45 1.8 30
38 1.5 28
30 1.2
32 1.3 18 0.7
27 1.1
18 0.7
should be considered. The gas pressure
in the cylinder is approximately 60 bar
(900 p.s.i.) at room temperature. Max.
operational temperature is 50°C/122°F.
Keep cool and dry.
Use only as instructed in operating manual
of TDUX-IT-16 inflator. Misuse can be dan-
gerous. Do not handle the cylinder with
unprotected hands
immediately after filling a TDUX duct seal.
Frostbite can result.
I N S TA L L AT I O N I N S T R U C T I O N
TDUX-90 TDUX-100
mm inch mm inch
90 3.5
85 3.3
83 3.3 80 3.1
76 3.0 74 2.9
70 2.8 66 2.6
62 2.4 60 2.4
54 2.1 52 2.0
2.2 50 2.0 45 1.8
1.8 42 1.6
1.6 30 1.2
1.2 22 0.9
1.1
2
TDUX will seal ducts with/without cable(s)
and can be installed even while water is
flowing out of the duct. Avoid exposure of
the installed TDUX duct seal to direct
sunlight.
3
TDUX duct seals are packed per 10
pcs/box, including 1 lubricant dispenser
and 1 installation instruction.
To seal 3 or more cables,
TDUX-125 use TDUX-CL clip (*)
mm inch Clip size
103 4.0
95 3.7
91 3.6
TDUX-CL-80
83 3.3
TDUX-CL-60
TDUX-CL-40
TDUX-CL-20
Application
Unit packaging