Fema KMC 47 Series Operator's Manual

Disc mower caddy

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47-SERIES
4700, 4750, 4755 & 4760
DISC MOWER CADDY
OPERATOR'S MANUAL
THIS MANUAL TO ACCOMPANY MACHINE
PART NO. 47-OM-01
PRINTING DATE: MAY 2019

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Summary of Contents for Fema KMC 47 Series

  • Page 1 47-SERIES 4700, 4750, 4755 & 4760 DISC MOWER CADDY OPERATOR’S MANUAL THIS MANUAL TO ACCOMPANY MACHINE PART NO. 47-OM-01 PRINTING DATE: MAY 2019...
  • Page 2 3-YEAR WARRANTY POLICY KELLEY MANUFACTURING COMPANY (KMC) warrants that Disc Mower Caddy’s sold to the original purchaser shall be free of any defects in material and workmanship if used under normal operating conditions. The warranty period begins on the date of purchase by the retail customer and ends thirty-six (36) months thereafter.
  • Page 3: Table Of Contents

    DISC MOWER CADDY OWNERS MANUAL Table of Contents: FORWARD Introduction ·················································································· 2 To the Purchaser ············································································ 2 Models Covered in This Owner’s Manual ············································· 3 Pre-Operational Check List ······························································· 4 SAFETY Symbol Information········································································· 5 Safety Decals ·················································································· 6 Retail Customers Responsibility under the KMC Warranty ······················ 7 Safety Procedures ···········································································...
  • Page 4: Forward

    FORWARD INTRODUCTION: The KMC Disc Mower Caddy is designed to provide long life to the components of the caddy and mower by providing smooth, consistent power, whether the tractor is turning or running straight forward. Optional lift kits are available for some mowers. Also optional 300 pound weight can be add- ed to the side of the mower to give additional counter balance and to improve stability with bigger Disc Mowers Models.
  • Page 5: Models Covered In This Owner's Manual

    MODELS COVERED IN THIS OWNER’S MANUAL: (MODEL 4750SH) (MODEL 4700SH) MOWER CADDY MOWER CADDY WITHOUT LIFT KIT WITHOUT LIFT KIT (MODEL 4750LK) (MODEL 4700LK) MOWER CADDY MOWER CADDY WITH LIFT KIT WITH LIFT KIT (MODEL 4755SH) (MODEL 4755LK) MOWER CADDY MOWER CADDY WITHOUT LIFT KIT WITH LIFT KIT...
  • Page 6: Pre-Operational Checklist

    PRE-OPERATIONAL CHECKLIST: All safety and operating procedures reviewed All hardware checked for tightness Hitch connection to implement information reviewed Field adjustment procedures reviewed Lubrication information reviewed Machine fully lubricated Warranty information reviewed...
  • Page 7: Safety

    SAFETY SYMBOL INFORMATION This safety alert symbol is used throughout this manual to identify safety messages. When you see this symbol, read the message which follows as it will advise you of possible injury. REMEMBER THINK SAFETY! (RED) This symbol indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
  • Page 8: Safety Decals

    SAFETY DECALS The Safety decals that follow are associated with the implement covered in this owner’s manual. They should be reviewed and associated with where they are applicable on the implement being covered. DO NOT GO NEAR LEAKS • High pressure oil easily punctures skin causing serious injury, gangrene or death.
  • Page 9: Retail Customers Responsibility Under The Kmc Warranty

    RETAIL CUSTOMERS RESPONSIBILITY UNDER THE KMC WARRANTY: The retail customer’s responsibilities are: 1. To read the Operator’s Manual and operate the Disc Mower Caddy in accord- ance with the instructions given in this manual., 2. To inspect the Disc Mower Caddy daily, lubricate as specified and repair or replace parts as needed, especially when continued use would cause damage or excessive wear to other parts.
  • Page 10 5. Do not allow children to operate the . Only experienced Disc Mower Caddy tractor operators should operate the tractor when the Disc Mower Caddy in use. 6. Stay clear of hydraulic lines, as they maybe under extreme pressure or heat. 7.
  • Page 11: Assembly Set-Up

    ASSEMBLY SET-UP GENERAL: Throughout this manual we will be discussing various features and components of the KMC Disc Mower Caddy. References to various components for adjustments, settings, performance, and lubrication are made. The following diagram will help in identifying these components. DISC MOWER CADDY BASIC FEATURES 4760 CADDY (NON-LIFT KIT) OPTIONAL...
  • Page 12 WARNING CARE SHOULD BE TAKEN DURING SET-UP AND ASSEMBLY OF THIS PRODUCT. DEATH OR SERIOUS INJURY COULD OCCUR IF PROPER STEPS ARE NOT TAKEN TO FULLY SECURE THE UNIT WHEN WORKING UNDERNEATH IT. FOR YOUR SAFETY, ENSURE THE UNIT IS PROPERLY SUPPORTED BY LOWERING THE JACKSTAND SUPPORTS THAT HAVE COME ASSEMBLED WITH IT, OR PROPERLY SECURE THE UNIT WITH ANY HOISTING DEVICES BEFORE ATTEMPTING ANY FURTHER SET-UP...
  • Page 13 ! IMPORTANT ! Before set-up and assembly can be completed ensure that all hardware is in place and fully tightened. Refer to the Bolt Torque Chart below for proper torque values. SAE GRADE 5 BOLT TORQUE CHART SAE GRADE...
  • Page 14 CADDY SPECIFICATIONS Overall Length - 146 inches Overall width - 80 inches 85 inches (4760 MODEL) Weight - 1300 lbs (4700 MODEL) 1400 lbs (4750 MODEL) w/ Lift Kit add 100 Lbs 1500 lbs (4755SH MODEL) 1650 lbs (4755LK MODEL) 1650 lbs (4760SH MODEL) 1750 lbs (4760LK MODEL) 300 lbs (4760 Weight Rack)
  • Page 15: Overhead Layouts

    OVERHEAD LAYOUTS: 4700 SERIES NOTE: The original Model 4700 Caddy used the Mower’s Driveline upfront between the tractor and Caddy. LOCKING COLLAR ROTATION LOCK BEARING COLLAR IN COUNTER-CLOCKWISE MOWER’S DIRECTION FROM FRONT DRIVELINE HERE OF CADDY GREASE FITTING TURNED TO BOTTOM 32 7/16”...
  • Page 16 4755LK SERIES TO HOSE FROM MOWER LOCKING COLLAR ROTATION SWIVEL END OF HOSE LOCK BEARING COLLAR IN CADDY COUNTER- MAST CLOCKWISE DIRECTION FROM FRONT OF CADDY. MOWER’S DRIVELINE STAYS ATTACHED TO MOWER. ASSEMBLED LOCATION OF JACKSHAFT 5 1/16” DRIVELINE PROVIDED BY KMC...
  • Page 17 4755SH SERIES GOES TO MAST PIN ON MOWER 32 7/16” TO HOSE (REF) FROM MOWER LOCKING COLLAR ROTATION 9 7/8” LOCK BEARING COLLAR IN COUNTER- CLOCKWISE DIRECTION FROM FRONT OF CADDY. MOWER’S DRIVELINE STAYS ATTACHED TO MOWER. ASSEMBLED LOCATION OF JACKSHAFT 5 1/16”...
  • Page 18 4760 SERIES 4760 CADDY (STD HITCH KIT) OPTIONAL WEIGHT KIT TO HOSE FROM MOWER TO TRACTOR REMOTE *REFER TO YOUR DISC MOWER OWNER’S MANUAL CORRECT HITCH PIN HEIGHT. STD. HITCH LOCATION 5 1/8 32 7/16(REF) 9 7/8(SET LT HAND SIDE HITCH ASSEMBLED LOCATION TO DIMENSION SHOWN) OF FRONT JACKSHAFT...
  • Page 19 4760 CADDY (LIFT KIT) (NOT FOR USE WITH CAT II QUICK HITCH MOWERS) OPTIONAL WEIGHT KIT TO HOSE FROM MOWER TO TRACTOR REMOTE #1 TO TRACTOR REMOTE #2 NOTE: LIFT KIT VERSIONS OF THE DISC MOWER CADDY ARE NOT FOR USE WITH CAT II QUICK HITCH ONLY MOWERS.
  • Page 20: Drawbar Position

    Drawbar Position The tractors drawbar should be positioned at a distance of 14 inches from the end of the PTO shaft to the drawbars hitch pin hole. (Standard distance for 540 PTO Drives) (Tractor PTO and Drawbar Hitch Pin Hole Distance) PTO SHAFT DRAWBAR GROUND LINE...
  • Page 21: Mower Driveline

    Mower Driveline (Model 4700 Only) Due to the variation of distances between tractor PTO shafts and mower input shafts, the mowers driveline may need to be shortened to fit between tractor PTO and input on Cad- Before Shortening Driveline, Check Length in the following Way: With tractor hitched to Caddy, drive forward and turn tractor to the right until the maximum •...
  • Page 22: Attaching Mower

    Attaching Mower FOR 4700, 4750, & 4755SH Once positioning of the mower has been determined and the Caddy’s left lower hitch mount has been bolted in position, the mower can be attached to the Caddy. LOWER HITCH BRACKET (47-080-002) FOR 4760SH LOWER HITCH BRACKET (47-080-028)
  • Page 23 The Caddy’s lower hitch mounts are designed with 3 different height positions. These 3 different height positions ensure that the mower can be mounted to have equal float of the mower’s cutter bar. Depending on the weight of the mower and tire pressure, most mowers will likely utilize the 2 lower holes.
  • Page 24 ALL MODELS The mower can now be lifted and the left hand pin can be angled into the correct position of the left lower hitch mount. The mower can then be swung into place and the right lower hitch mount can be slid onto the mower’s right hand pin and bolted in place (See Figure 4 or Figure 4A for 4755lLK) Once the mower is safely mounted in the Caddy’s Lower Hitch Mounts, the top link and 2 x 8 Cylinder (for 4750 or 4755 Lift Kit Models) &...
  • Page 25: Adjusting Angle Of Mower

    Lift Kit Version SWING MOWER INTO CORRECT POSITION SLIDE LOWER MOUNT OVER PIN AND BOLT IN POSITION. ANGLE MOWER INTO LT. LOWER MOUNT. Adjusting Angle of Mower To adjust the angle of the mower simply screw the top link in or out. To aid in this pro- cess a pull bar can be slid over the existing handle and utilized for leverage.
  • Page 26: Before Operation

    NOTE: Certain Krone Easycut Mow- KRONE TRIP ARM ers have a safety trip arm. On these mowers it is required to slide the hitch pin shaft over to provide clear- EXTENDED SHAFT ance for the arm to trip and swing FOR CLEARANCE forward.
  • Page 27: Operational Setup

    OPERATIONAL SETUP Operating speed for Caddy components and mower is 540 RPM. • Ground speed may be determined by many factors, the density and humidity of the forage • and the composition or type of forage to be cut. It is recommended that the mower manu- facturers instructions be followed for determining ground speed.
  • Page 28: Horse Power Requirements

    LUBRICATION POINTS Grease all drivelines and bearings daily to ensure proper operation. • TRANSPORTATION Use CAUTION when towing the caddy without a mower attached. There is very little • weight on the front right tire. The caddy can tip over to the left during a sharp or fast right hand turn.
  • Page 32 DEPENDABLE EQUIPMENT FOR PROGRESSIVE FARMING Visit us at www.kelleymfg.com KELLEY MANUFACTURING CO. 80 Vernon Drive / Zip 31794 Tel: 229-382-9393 P.O. Drawer 1467 / Zip 31793 Toll Free: 1-800-444-5449 Tifton, GA Fax: 229-382-5259 MADE IN AMERICA Email Address: info@kelleymfg.com...

This manual is also suitable for:

Kmc 4700Kmc 4750Kmc 4755Kmc 4760

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