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Sealey PT2500 Instructions page 2

Pallet truck

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Apply supplied stickers. (3.8)
4.4
If the truck descends whilst pumping in the Drive position, turn
the adjusting nut counter clockwise until the truck does not
lower.
4.5
If the truck does not descend when the control lever is held in
the highest position turn the nut clockwise until lowering is
acheived. now check the drive position as described in
sections 4.2 and 4.3.
4.6
If the truck does not raise while pumping with the control lever
in the lowest position turn the adjusting nut counter clockwise
until raising is achieved, then check that the other two control
lever positions still function correctly.
5. OPeratING tHe truck
5.1
Before using the truck you must read and understand the
safety instructions in section 1.the truck should only be
operated by those persons who have been trained in its use.
5.2
the operator must be physically capable of pushing or pulling
the load and must also be capable of stopping a rolling load.
5.3
Before lifting any load the operator should check that the pallet
is the correct width and length for the truck and that the pallet
itself is not damaged.
5.4
the operator should ensure that the load on the pallet is safe
to move. If the load appears to be loosely stacked, unevenly
distributed, too high or too wide it should be repacked safely
before moving. Also check that the weight of the load is within
the capacity of the truck
5.5
lowering the truck. ( See fig.2 - l ) Before inserting the truck
into the pallet ensure that the truck forks are in their lowest
position by pulling the operating lever into the upper position
and holding it there until the truck has settled down to the
lowest level.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPOrtaNt: no liability is accepted for incorrect use of this product.
WarraNtY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFOrMatION: for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
© Jack sealey limited
"X"
fig.2
Sole uk Distributor, Sealey Group,
Kempson Way, suffolk Business Park,
Bury st. edmunds, suffolk,
IP32 7Ar
Original Language Version
5.6
Drive position. ( See fig.2 - D ) the lever can now be
released and will return to the middle drive position.
5.7
Push the truck into the pallet ensuring that it is fully inserted. If
the pallet is shorter than the forks the load should be placed at
the centre point of the length of the forks.
5.8
raising a load. ( See fig.2 -r ) to lift the load push the
operating lever to its lowest position where it will latch. Pump
the handle up and down to lift the load from the floor. When
the forks reach their maximum height the lifting action will stop
even if you continue to pump the handle.
5.9
Before you move off, return the operating lever to its neutral
position.
5.10 due care should be taken when manoeuvring a load to ensure
that no collision takes place with any objects or people.
5.11 the faster the truck is moved the more difficult it will be to
stop, proceed at a slow and even pace.
5.12 Bring the truck to a stop where required and lower the load to
the floor by pulling the operating lever to its highest position
and holding it there until the load has settled to the floor.
5.13 It is not recommended that the load is lowered whilst the truck
is still moving as a sudden stop may dislodge the load causing
possible damage to property and/or people.
6. MaINteNaNce
6.1
the oil level should be checked every six months. the system
contains 0.3ltr. of hydraulic oil which should conform to
Iso VG32. the viscosity should be 32cst at 40ºc . ( see oil
level / filler screw 'X' in fig.2 ) sealey hydraulic oil is ideal.
6.2
to purge air from the system hold the operating lever in the
lowering position until the truck has descended to its lowest
level then pump the handle up and down 8 to 10 times.
6.3
Apply a long life grease to all bearings and shafts once a month.
7. trOuBle SHOOtING
tHe PrOBleM
tHe cauSe
1. the forks do not
Hydraulic oil level too low.
reach maximum
too cold.
height.
2. the forks do not
no hydraulic oil
raise.
the oil is contaminated.
the lifting/lowering mechanism
needs adjustment.
Air in the hydraulic system.
3. the forks will not
the lifting/lowering mechanism
descend.
needs adjustment.
truck stored in raised position
allowing exposed piston rod to
corrode and jam.
Piston rod or pump body
deformed as a result of
overloading or unbalanced
load.
4. leaks.
seals worn, damaged or
cracked.
5. the forks
the lifting/lowering mechanism
descend and
needs adjustment.
cannot be
release valve not fully closed
maintained in the
due to impurities in oil.
raised position.
Air in the hydraulic system.
seals worn, damaged or
cracked.
Parts of hydraulic system
cracked or worn.
Parts support is available for this product. to obtain a
parts listing and/or diagram, please log on to
www.sealey.co.uk, email sales@sealey.co.uk or phone
01284 757500.
01284 757500
01284 703534
tHe SOlutION
top up the oil.
operate at rated temperature.
fill with hydraulic oil
change the oil.
follow procedure in section 4.
Purge the air as described in
section 6.
Adjust as described in section 4.
lubricate rod regularly and store
truck in lowered position.
replace piston rod or pump
body.
replace seals.
Adjust as described in section 4
.
change the oil.
Purge the air as described in
section 6.
replace seals.
Inspect and replace.
www.sealey.co.uk
Web
sales@sealey.co.uk
email
Pt2500
Issue no.1 - 19/11/13

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