Znshine Solar ZXM6-60-290/M Installation Manual

Znshine Solar ZXM6-60-290/M Installation Manual

Regular single-glass modules

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ZNSHINE PV MODULES INSTALLATION MANUAL
ZNSHINE PV-TECH CO.,LTD.
No.1, South Zhenxing Road, Zhixi Town Industry Concentration
Zone, Jintan Zone, Changzhou, Jiangsu Province,China.
Tel:+86 519 6822 0233
E-mail:info@znshinesolar.com
Regular Single-glass Modules
Document No.:QES/ZX-RD-III033A

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Summary of Contents for Znshine Solar ZXM6-60-290/M

  • Page 1 ZNSHINE PV MODULES INSTALLATION MANUAL Regular Single-glass Modules ZNSHINE PV-TECH CO.,LTD. No.1, South Zhenxing Road, Zhixi Town Industry Concentration Zone, Jintan Zone, Changzhou, Jiangsu Province,China. Tel:+86 519 6822 0233 E-mail:info@znshinesolar.com Document No.:QES/ZX-RD-III033A...
  • Page 2 正信光电科技股份有限公司 ZNSHINE PV-TECH CO.,LTD DOCUMENT COUNTERSIGN Product Technology Quality Department Marketing Center DEPARTMENT Department COUNTERSIGNER QES/ZX-RD-033A DOCUMENT NO. COMPILER EDITION REVIEWER 2020.10.13 EFFECTIVE DATE APPROVER Document No.:QES/ZX-RD-III033A...
  • Page 3: Table Of Contents

    正信光电科技股份有限公司 ZNSHINE PV-TECH CO.,LTD REGULAR SINGLE-GLASS MODULES INSTALLATION MANUAL 1、INTRODUCTION FOR USER MANUAL........................... - 1 - 1.1、DISCLAIMER................................- 1 - 1.2、LIMITATION OF LIABILITY............................. - 1 - 2、SAFETY PRECAUTIONS..............................- 1 - 2.1、WARNING................................- 1 - 2.2、GENERAL SAFETY..............................- 1 - 2.3、HANDLING SAFETY............................... - 2 - 3、UNLOAD/TRANSPROTATION/STORAGE........................- 3 - 3.1、MAKERS ON OUTER PACKAGING.........................
  • Page 4: 1、Introduction For User Manual

    2 、 Failure of the customer to follow the requirements outlined in this Manual during the installation of the module will result in the invalidity of product's limited warranty. 3、ZNSHINE SOLAR is not responsible for any infringement of third party patents or any other rights arising from the use of solar PV modules.
  • Page 5: Handling Safety

    www.znshinesolar.com (3)Do not allow unauthorized persons to access the installation area or module storage area. ( 4 ) Protective clothing (non-slip gloves, clothes, etc.) must be worn during installation to prevent direct contact with 30V DC or greater, and to protect hands from sharp edges. (5)Prior to installation, remove all metallic jewelry to prevent accidental exposure to live circuits.
  • Page 6: 3、Unload/Transprotation/Storage

    (2)The modules should be stored in the original ZNSHINE SOLAR package before installation. Protect the package from damage. Unpack the modules as per the recommended unpacking procedures. The whole process of unpacking, transport and storing should be handled with care.
  • Page 7: Makers On Outer Packaging

    www.znshinesolar.com 3.1、MAKERS ON OUTER PACKAGING 3.1.1 Need both hands to handle it carefully. 3.1.2 Uninstalled modules must be kept dry, not expose to rain or moisture. 3.1.3 Modules in carton are fragile, which must be 3.1.4 The packaging must be transported upright. handled with care.
  • Page 8: Unloading Warnning

    www.znshinesolar.com 3.2、UNLOADING WARNNING 3.2.1 Use a suitable lifting fixture to handle, no more 3.2.2 Use a forklift to remove the module pallets from than 2 pallets of modules. Before lifting, check whether the truck. the tray and the carton are damaged and whether the hoisting ropes are strong and firm.
  • Page 9: Secondary Transport And Warning

    www.znshinesolar.com 3.3、SECONDARY TRANSPORT AND WARNING 3.3.1 Do not remove the original packages if the 3.3.2 Packaged products can be transported by land, modules require long-distance transport or long-term sea or air. During transportation, make sure that the storage. package is fixed securely to the shipping platform without movement.
  • Page 10: Storage

    4、The module must be installed as soon as possible in the project site and must not be exposed to rain or damp. ZNSHINE SOLAR shall not be responsible for any damage or collapse of the modules caused by moisture in the packaging.
  • Page 11: 5、Installation

    5、INSTALLATION 5.1、INSTALLATION SAFETY ( 1 ) ZNSHINE SOLAR modules can be mounted in landscape or portrait orientation, the impact of dirt shading the solar cells can be minimized by orienting the product in landscape. Please pay attention that THE BIG SIZE MODULES can only be installed in the long side frame on vertical racking not horizontal racking when customers choose landscape mode, and they cannot be installed in the short frame side.
  • Page 12: Environment Conditions And Site Selection

    If you are planning to use the PV modules where the water damage (Humidity: >85RH%) may be possible, please consult with ZNSHINE SOLAR technical support firstly to determine an appropriate installation method, or to determine whether the installation is possible.
  • Page 13: Tilt Angle Of Installation

    According to IEC 61701, salt mist corrosion testing of photovoltaic (PV), ZNSHINE SOLAR PV modules can be installed in corrosive salt areas within proximity of the ocean or sulfurous areas. The module must not be soaked in the water or in the environment (i.e., fountain, spindrift, etc.) where the module would touch water (pure...
  • Page 14: Installation Requirements For Bifacial Cells Module

    www.znshinesolar.com Fig. 5-1 Tilt angle Table 5-2 Recommended tilt angle for fixed systems Latitude Tilt angle 0°~15° 15° 15°~25° The same latitude Same latitude +5° 25°~30° Same latitude +10° 30°~35° Same latitude +15° 35°~40° 40°+ Same latitude +20° 5.4、INSTALLATION REQUIREMENTS FOR BIFACIAL CELLS MODULE Under the certain installation conditions, the backside of bifacial cells module will also generate electricity power after receiving the reflected light, which will bring additional power generation gain to the power station system.
  • Page 15: Installation Method

    If a different installation method is desired, please contact ZNSHINE SOLAR customer service or technical support team for consultation. Improperly mounted modules maybe damaged. If alternative mounting method is used that has not been approved by ZNSHINE SOLAR, the modules will not continue to carry a valid warranty.
  • Page 16 PV system design, mechanical load calculation, install, maintenance and safety, ZNSHINE SOLAR will not supply the related material for system installation. Tools: screwdriver, wrench, stainless steel screw/bolt, clamp, nut and spring washer, plain washer.
  • Page 17 4 installation holes of 7*10 mm are used for Single-axis tracking system installation, as shown in Figure 5-4. To maximize mounting longevity, ZNSHINE SOLAR strongly recommends the use of corrosion proof (stainless steel) attachment hardware.
  • Page 18 1. The load is an empirical value of a standard module based on a standard installation mode, and the specific information shall be consulted by ZNSHINE SOLAR. C. 2V Installation Method The single module is installed with two φ7*10mm mounting holes and twoφ9*14mm mounting holes, as shown in figure 5-5.
  • Page 19 D. Mounting with Clamps ZNSHINE SOLAR has tested its modules with a number of clamps from different manufacturers, with a mounting bolt of at least M8. The length of clamp ≥60mm, thickness ≥3mm. If the customer needs a different size of clamps, it should be fully evaluated and approved by ZNSHINE SOLAR.
  • Page 20 Other mounting configurations can be used. However, failure to comply with the above recommendations will result in a lowering of the load handling capabilities below the empirical value, and product failure as a result of an overload situation will not be covered by the ZNSHINE SOLAR warranty. Document No.:QES/ZX-RD-III033A...
  • Page 21: Electrical Installation

    www.znshinesolar.com 5.5.2 ELECTRICAL INSTALLATION The modules use the PV-JX1201B、PV-JX1201H、PV-JX1203、PV-JX1203X (X=C or D)、PV-HT016-ll、 PV-HT021 、 PV-HT021-2 、 PV-HT029 type junction boxes. These boxes, on the back side of the module, is weatherproof and is designed to be used with standard wiring or conduit connections. Wiring methods should be in accordance with the NEC (National Electrical Code).
  • Page 22 Each ZNSHINE SOLAR PV module has two PV cables which can withstand 85℃ temperature and they are sunlight resistant(UV). The cross-sectional area of the cable is 4mm² or 12AWG, and the external diameter is 5mm~7mm.
  • Page 23 The number of modules in series and in parallel shall be designed reasonably according to the system configuration. To clear or trim excess cables and ZNSHINE SOLAR recommends that all cables be placed in proper pipework and away from standing water.
  • Page 24 ZNSHINE SOLAR recommends using lightning protection devices which are complied with local laws and electrical regulations. All the above instructions must be followed to meet ZNSHINE SOLAR warranty conditions. 3、Bypass secondary If PV module part by shadow block, which can lead to reverse voltage related to solar cells, PV modules in other unaffected battery string or other PV modules in the system and current will force through keep out part of the power loss and heat affected cell.
  • Page 25: 6、Module Maintenance

    www.znshinesolar.com 6、MODULE MAINTENANCE In order to ensure the long-term using of the installed PV system and maximize the Power output performance of the modules, the installed PV modules need to be inspected and maintained regularly. The inspection and maintenance of modules in the PV array shall be carried out by personnel who have received professional PV system maintenance training and obtained relevant qualifications and authorization.
  • Page 26: Cleaning

    www.znshinesolar.com 6.3、CLEANING Dust accumulation on the glass surface of the module will reduce its power output and may cause hot spots. So the surface of PV modules should be kept clean. Maintenance work should be performed at least once six months or frequently.
  • Page 27: Module Inspection After Cleaning

    www.znshinesolar.com 6.3.1 MODULE INSPECTION AFTER CLEANING (1)Ensure that the module under visual inspection is clean, bright and free of stains; (2)Spot check to verify whether there is soot deposit on the module surface; (3)Check to whether there are visible scratches on the surface of the module or not; (4)Check whether there is no man-made cracks on the module surface or not;...
  • Page 28: 7、Specification For Solar Module Barcode

    www.znshinesolar.com 7、SPECIFICATION FOR SOLAR MODULE BARCODE Bar code compiling regulation: company two letters with 14 numbers to make the code, (except for that client asked for special requirement), a total of Example: PMC placed the order for the second time in one day, the 3rd workshop produced a batch of 5BB mono with coating PV modules.
  • Page 29: 8、Technical Data

    www.znshinesolar.com 8、TECHNICAL DATA Specifications are subject to change without notice. Mechanical And Electrical Ratings under STC Document No.:QES/ZX-RD-III033A - 26 -...
  • Page 30 www.znshinesolar.com Document No.:QES/ZX-RD-III033A - 27 -...
  • Page 31 www.znshinesolar.com 9、 Modify record Version Revision Date Revisioner Remarks (modifications, chapters, etc.) Full text of Installation Manual 2020.10.13 王三槐 Document No.:QES/ZX-RD-III033A - 28 -...

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