Table of Contents
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INSTALLATION, OPERATING AND
SERVICE INSTRUCTIONS FOR
Indirect - Fired Water Heater
For service or repairs to the water heater, call your heating contractor. When seeking informa-
tion on the water heater, provide Model Number and Serial Number as shown on Rating Label.
Model Number
AL
SL
Heating Contractor
Address
00934-0R-/07
Alliance SL
Serial Number
U.S. Boiler Company, Inc.
™
Including
Warranty
Information
Installation Date
Phone Number
Price - $5.00
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Table of Contents
Related Manuals for Burnham Indirect - Fired Water Heater AL SL
Summary of Contents for Burnham Indirect - Fired Water Heater AL SL
- Page 1 INSTALLATION, OPERATING AND SERVICE INSTRUCTIONS FOR Indirect - Fired Water Heater For service or repairs to the water heater, call your heating contractor. When seeking informa- tion on the water heater, provide Model Number and Serial Number as shown on Rating Label. Model Number Heating Contractor Address...
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Page 2: General Information
PLEASE READ INSTRUCTIONS CAREFULLY BEFORE INSTALLING WATER HEATER U.S Boiler Company, Inc. – Burnham Hydronics (herein called the Company) intends that this Alliance SL™ Indirect-Fired Water Heater be used as a separate zone to a heating system boiler. This appliance is designed to heat water by circulating water from the boiler through the internal coil in the tank. -
Page 3: Table Of Contents
Model and Serial Number Information ... 21 Optional Lifetime Warranty ... Back Cover To fully understand the purchaser’s responsibilities for installing the water heater, please read the warranty. U.S. Boiler Company, Inc., – P.O. Box 3079 – Lancaster, PA 17604 www.burnham.com... -
Page 4: Installation Guidelines
INSTALLATION GUIDELINES A. INSPECTING AND PREPARING THE WATER HEATER q AL27SL thru AL70SL - Remove the cardboard box, which comes packaged with the heater. It should contain the following: TPI thermostat, T&P valve and a “Tee”, foamed lid and screws. q AL119SL - Remove the cardboard boxes, which come packaged with the heater. -
Page 5: Water Supply Connections
valve must be marked with maximum set pressure not to exceed the marked maximum allowable working pressure of the water heater (150psi). Install the valve into the opening provided and marked for this purpose in the water heater, and orient it or provide the tubing so that any discharge from the valve will exit only within 6 inches above, or at any distance below the structural floor and cannot contact any live electrical parts. - Page 6 q Do not apply heat directly to the cold-water inlet as it is made of plastic and will melt. G. BOILER SUPPLY CONNECTIONS q WARNING: Boiler temperature must be controlled by the boiler high limit not to exceed 200°. Failure to do so will create a hazardous installation and void the applicable limited warranties. q All water supply fittings on this heater are brass –...
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Page 7: Installation Checklist
q Run all 24VAC wiring thru the square notch on bottom of TPI case. (See TPI Diagram 3) q Incoming 24VAC power must be connected to 24VAC connectors on the bottom right corner of TPI control. (See TPI Diagram 3) q Connect control wiring to PUMP/TT normally open relay connections (rated for both 24V and 110V wiring) on the bottom left corner of TPI control. -
Page 8: Service Information
q Do not apply heat to cold inlet. q If there is a check valve (sometimes in water meter), backflow preventer or pressure-reducing valve, install an adequate size expansion tank. G. FILLING THE HEATER q Completely fill heater. q Water connections completed and free of leaks. q Check for proper installation of relief valve. -
Page 9: Temperature Adjustment
WATER TEMPERATURE CONTROLS A periodic inspection of the operating controls, heat exchanger and wiring should be made by qualified ser- vice personnel. Temperature of the water should be tested periodically at the faucet to be sure thermostat is working properly. TEMPERATURE ADJUSTMENT The TPI comes with a factory set temperature setting of 120°F and differential setting of 10°F. -
Page 10: Tpi Control Diagrams (#1-3)
TPI CONTROL - DIAGRAM Indicating Light Differential Adjust TPI CONTROL - DIAGRAM Temperature Adjust Screw A... - Page 11 TPI CONTROL - DIAGRAM 3 Outgoing 4V wires to relay or zone valve Outgoing 0V wires to circulator Chase Nipple Conduit Incoming 4V power connection Incoming 4V power connections NOTE: Use proper conduit and chase nipple...
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Page 12: Installation Piping Figures (#1 & 2)
FIGURE 1 - Installation Using Zone Valves Installation Diagram Using Zone Valves FIGURE 2 - Installation Using Circulator Installation Diagram Using Separate Circulator... -
Page 13: Top Mount Coil Details & Tightening Sequence (Figure #3)
FIGURE 3 - Coil Detail & Tightening Sequence Bolt Small Large outside inside O-ring O-ring Steel Washer Coil Plate Plastic O-Ring Housing Tank Flange ‘L’ Nut Proper Tightening Sequence for Top Mount Coil Incorrect Correct Note: Same as car tire lugs CAUTION: Does not require excessive force to seal properly. -
Page 14: Circulator & Burner Control Wiring Diagrams
Circulator & Burner Control Wiring Diagrams Standard Wiring for Circulator with Boiler Low Voltage 120 Volts 20° 160° 150° 15° 140° 130° 10° 120° 5° 110° Differential Temperature flashing green = calling for heat solid green = at temperature red = error Pump/TT Probe Maintaining a Temperature of 0°... -
Page 15: Zone Valve Wiring Diagrams
Zone Valve Wiring Diagrams Wiring for 3 Wire Zone Valve L o w V oltage 120 V olts B oiler C onnec tions Z one V alv e Wiring for 4 Zone Valve M ot or 4 W ir e Z one V alv e E nd S wit ch T o B oiler C onnec tions /C ir cula t or H ot... -
Page 16: Switching Relay Wiring Diagrams
Switching relay Wiring Diagrams Switching Relay R8845U or SR 501 Switching Relay SR-502 or SR-503... - Page 17 Switching relay Wiring Diagrams Switching Relay SR-504 with Priority Option L o w V oltage 120 V olts SR 504 120 V OL T REL A Y C OM / 24 V A C END SWIT CH FUSE 1 AMP T T ON BOILER 20 °...
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Page 18: How To Obtain Service Assistance
HOW TO OBTAIN SERVICE ASSISTANCE U.S. Boiler Company, Inc. – Burnham Hydronics does not have a service department or personnel to ser- vice your heater in the field. A qualified installer or service technician must do all service work. Therefore, if you have any questions about your new water heater concerning service adjustment, repair, routine main- tenance, or replacement - first contact your installer, plumbing contractor or service agency. -
Page 19: Warranty
Alliance SL™ Indirect-Fired Water Heater Two Year Limited Tank Replacement Labor Allowance U.S. Boiler Company, Inc. – Burnham Hydronics, (hereinafter called the company) offers the following Lim- ited Tank Replacement Warranty, Limited Tank Replacement Labor Allowance, and Limited Parts Warranty to the original purchaser/owner of this stone-lined Alliance SL™... -
Page 20: Exclusions And Limitations
ONE () YEAR LIMITED PARTS WARRANTY DURATION: The warranty is effective for one (1) year beginning with the date of original purchase. This warranty shall begin from the date of manufacture as indicated by the serial number. COVERAGE: The warranty covers any component part of the Alliance SL™ water heater proven to be defective in workmanship or material. -
Page 21: U.s. Boiler Company, Inc., – P.o. Box 3079 – Lancaster, Pa
MODEL & SERIAL NUMBER INFORMATION The following information should be noted At time of installation and retained for Future reference. Model No. Serial No. Date Installed Dealer’s Name Address City State U.S. Boiler Company, Inc., – P.O. Box 3079 – Lancaster, PA 17604 www.burnham.com... - Page 22 NOTES...
- Page 23 NOTES...
- Page 24 Optional Lifetime Warranty Registration Card Available to Residential, Single Family Homes Only Yes, I wish to purchase the Optional Lifetime Warranty! DATE _____________________________________________________________________ PURCHASER’S NAME _______________________________________________________ HOME ADDRESS ___________________________________________________________ CITY ____________________________ STATE _________________ ZIP _____________ HOME PHONE ____________________ EMAIL ___________________________________ ALLIANCE SL™...
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