Polymer Laboratories PL-ELS 2100 Service Manual
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Polymer Laboratories PL-ELS 2100 Service Manual

Evaporative light-scattering detector
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Service Manual
FOR
PL-ELS 2100/2100
EVAPORATIVE
LIGHT-SCATTERING
DETECTOR
Version 2.0 June 2006
Polymer Laboratories Ltd Now a part of Varian, Inc. Essex Road, Church Stretton, Shropshire SY6 6AX,
UK
Tel +44 (0)1694 723581, Fax +44 (0)1694 722171, Service Tel +44 (0)1694 724333
Polymer Laboratories Varian Inc, Amherst Fields Research Park, 160 Old Farm Road, Amherst, MA
01002, USA
Tel: +1 413 253 9554, Fax +1 413 253 2476
Polymer Laboratories BV, Herculesweg 8, 4339 PL Middleburg, The Netherlands
Tel +31 (0)11 8671500, Fax +31 (0)11 8623193
Polymer Laboratories GmbH, PEKA Park T5 001 Otto-Hesse Stra€e 19 D 64293 Darmstadt,
Germany Tel +49 (0)6151 860690, Fax +49 (0)6151 860670
Polymer Laboratories SARL, GVIO Parc de Marseille Sud, Impasse du Paradou, B•timent D5, BP 159
13276 Marseille, France. Tel + 33 (0)491 176400, Fax + 33 (0)491 176401

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Summary of Contents for Polymer Laboratories PL-ELS 2100

  • Page 1 DETECTOR Version 2.0 June 2006 Polymer Laboratories Ltd Now a part of Varian, Inc. Essex Road, Church Stretton, Shropshire SY6 6AX, Tel +44 (0)1694 723581, Fax +44 (0)1694 722171, Service Tel +44 (0)1694 724333 Polymer Laboratories Varian Inc, Amherst Fields Research Park, 160 Old Farm Road, Amherst, MA...
  • Page 2 Document Revision History (6/26931) Revision # Date Section Changes Approval Changed Draft July 2005 Originated Version 1 August 2005 Title page Document number SJOD release French address 6/26931B March 2006 Title page, Company names & JCP / PEC Introduction, addresses, Safety Version 2.0 Safety, pages to front,...

  • Page 3: Table Of Contents

    Standby Mode……………………………………………… ............11 Run Mode…………………………………………................ 11 TROUBLESHOOTING......................... 12 Instrument Error Codes…………………………………............. 12 General Problems…………………………………………............13 REPAIRING THE PL-ELS 2100/2100 Ice ..................14 Overview of Main Assembly………………………………............14 Removing The Front Panel……………………………….............15 Overview of Nebuliser Assembly………………………............... 17 Replacing the Nebuliser………………………………..............18 Replacing The Nebuliser Heater Assembly………...............20...
  • Page 4 Replacing The Gas Inlet Plug Assembly……………… ...............36 Replacing The Gas Inlet Valve……………………… ..............37 Overview of PL-ELS 2100 Ice Evaporator Assembly..............38 Removing And Cleaning The PL-ELS 2100 Ice Evaporator Cartridge (Diffuser) ......39 Replacing The PL-ELS 2100 Ice Evaporator Heater Assembly .............41 Removing The Photodetector (PMT) Assembly…................46 Replacing The LED Light Source Assembly………..............48...

  • Page 5: Introduction

    INTRODUCTION The combined PL-ELS 2100/2100 Ice Service Manual is designed for use by personnel who have had training and are experienced in servicing this type of equipment. Whilst the PL-ELS 2100/2100 Ice has been designed for easy repair, there are potential hazards associated with servicing this instrument.

  • Page 6: Safety

    Always ensure that the detector is disconnected from the mains power when the side panel is opened. The PL-ELS 2100/2100 Ice has a safety bar at the powe r input socket that prevents the detector’s side panel being opened whe n the powe r cable is still connected.

  • Page 7: Installation

     The mass flow controller is not calibrated for use with gases other than Air or Nitrogen  For operation with other inert gases contact Polymer Laboratories for advice. Gas flow: up to 3.25 SLM @ 60 psi @ 25ƒC Pressure operating range: 60 – 100 psi (4-6.7 bar) Maximum Pressure: 100 psi (6.7 bar)

  • Page 8: Unpacking The Detector

    Examine the shipping carton for visible signs of exterior damage. Unpack the instrument and examine for transit damage. Check that all items on the packing list are included. Notify your local distributor or Polymer Laboratories of any damage or missing items. Packing list ...

  • Page 9: Fluid Connection

    Ensure the exhaust hose has an upward slope from the PL-ELS 2100/2100 Ice so that any condensed solvent is collected in the waste bottle at the front of the unit and to prevent it accumulating in the tubing.

  • Page 10: Serial Rs232 Connector

    The serial RS232 connector provides a 24bit (10Hz) digital output for connection to a chromatographic acquisition device. The PL-ELS 2100/2100 Ice ca n be controlled from a PC using the RS232 interface and the PL- ELS 2100/2100 Ice graphical control software from Polymer Laboratories Ltd. Refer to the control software on- line manual for operating instructions.

  • Page 11: Installing The Detector

    Turn on the source gas to a pressure of about 60-100 psi. The gas will not flow though the detector until the instrument in set to RUN mode.  Switch on the PL-ELS 2100/2100 Ice, and select a suitable method.  Start heating by selecting RUN mode using the arrow keys on the front keypad.

  • Page 12: Storing The Instrument

    PL-ELS 2100/2100 Ice HIGH CONCENTRATIONS OF ACETIC ACID (>1%) ARE DETRIMENTAL TO THE OPERATION OF THE PL-ELS 2100/2100 Storing the Instrument If the instrument is to be stored or not used for a period of time it is recommended to follow the procedure outlined below:- ...

  • Page 13: Optimising Detector Performance

    OPTIMISING DETECTOR PERFORMANCE General Considerations The PL-ELS 2100/2100 Ice instrument should be thought of as a detector like any other designed for liquid chromatography. The main distinguishing feature is the ability to evaporate the solvent from the column eluent. Therefore, normal system set-up precautions should be remembered when starting to use the instrument.

  • Page 14: Nebuliser Temperature

    The PL-ELS 2100/2100 Ice can be operated at sub-ambient temperatures to improve the detection of semi- volatile compounds. In aqueous solvents, baseline noise may become too excessive at temperatures <15ƒC. However, for organic solvents, the baseline can be controlled down to 10ƒC, provided the gas flow is increased to compensate.

  • Page 15: Overview Of Detector's Operation Modes

    Standby Mode The STANDBY mode is the “ground state” of the PL-ELS 2100/2100 Ice instrument, which is initiated automatically after power on. In this mode of operation the heaters are off, and the gas manifold valve is closed.

  • Page 16: Troubleshooting

    TROUBLESHOOTING If a problem is encountered Polymer Laboratories advises a system test be performed via the PL- ELS 2100/2100 Ice PC control software to ensure that the detector is working correctly. If there is an error or fault, please refer to the following table. If you follow the recommended course of action and the result is not satisfactory, then please direct the matter to Polymer Laboratories or your local distributor.

  • Page 17: General Problems

    Offset too high or output unstable Ensure the instrument is in  RUN mode Refer to local distributor or  Polymer Laboratories No power 1. Mains lead not connected Attach mains lead to socket and  2. Fuse failure inlet on rear of instrument Replace fuse ...

  • Page 18: Repairing The Pl-Els 2100/2100 Ice

    Overvie w of Main Assembly To allow easy access to the internal components of the PL-ELS 2100/2100 Ice, the left-side panel folds outwards. The lock is located at the rear of the instrument, which can be opened using the access key (part # 0860-0050) Version 2.0...

  • Page 19: Removing The Front Panel

    When required: For majority of internal repairs Tools required: Allen keys PL-ELS 2100/2100 Ice Enclosure Access Key (# 0860-0050) Parts required: Ensure that the detector is disconnected from the mains powe r before proceeding. To prevent personal injury, the powe r cable must be removed from the instrument before opening the detector.
  • Page 20 3) Remove screws located at the top and bottom of the inside side panel, to allow removal of the front panel. 4) Remove the front panel by lifting and pulling backwards, to release the four locating screws from the bulkhead. Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...

  • Page 21: Overview Of Nebuliser Assembly

    Overvie w of Nebuliser Assembly The nebuliser assembly is based around a nebuliser chamber (white PTFE block) into which the nebuliser, drain tubes, gas tubes and evaporation tube are connected. Access to the nebuliser section requires the removal of the front panel (see page 15) Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...

  • Page 22: Replacing The Nebuliser

    Replacing the Nebuliser If Nebuliser becomes blocked When required: Tools required: Allen keys Spanners Parts required: Nebuliser Assembly (# 0860-0401) Ensure that the detector has cooled down before proceeding Ensure that all gas and solvent connections are disconnected prior to proceeding 1) Open the detector and remove the front panel as described in “Removing the front panel”(pg 15).
  • Page 23 3) To replace the nebuliser carefully push the nebuliser into the mount as shown A quality control test must be performed following nebuliser re moval, to e nsure detector performance. (Appendices 3 and 4 PL-ELS 2100/2100 Ice Operations Manual) Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...

  • Page 24: Replacing The Nebuliser Heater Assembly

    Replacing The Nebuliser Heater Assembly Failure of Nebuliser heater When required: Tools required: Allen keys Spanners Parts required: Nebuliser Heater Assembly (#0860-0660) Ensure that the detector has cooled down before proceeding Ensure that all gas and solvent connections are disconnected prior to proceeding 1) Open the detector and remove the front panel as described in “Removing the...
  • Page 25 3) Disconnect the two Nebuliser Heater Assembly cables from the main control board (NEB.HTR & NEB) and remove the nebuliser heater assembly. Ensure that the earthing cable is connected to the nebuliser heater assembly before switching on the instrume nt Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...

  • Page 26: Replacing The Nebuliser Chamber

    Replacing The Nebuliser Chamber Blocked or contaminated Nebuliser. When required: Tools required: Allen keys Spanners Parts required: Nebuliser Heater Assembly (#0860-0660) Ensure that the detector has cooled down before proceeding Ensure that all gas and solvent connections are disconnected prior to proceeding 1) Open the detector and remove the front panel as described in “Removing the...
  • Page 27 3) Disconnect the black tubing to the nebuliser chamber. Using Allen keys, remove the two screws connecting the nebuliser chamber to the side-panel (be sure to support the nebuliser chamber) 4) Whilst holding the nebuliser chamber, carefully remove the drain tube from the nebuliser chamber 5) Carefully pull the evaporator tube and drain...

  • Page 28: Replacing The Solvent Leak Assembly

    Replacing The Solvent Leak Assembly When required: Faulty Solvent leak sensor assembly Allen Keys Tools required: Spanners Screwdriver Parts required: Leak Sensor Assembly (# 0860-0520) 1) Open the detector’s side panel using the access key, as shown. 2) Ensure there is no liquid in the leak sensor well (located underneath the nebuliser chamber).

  • Page 29: Replacing The Vapour Sensors

    Small screwdriver Parts required Vapour Sensor (# 0860-0415) The PL-ELS 2100/2100 Ice is fitted with a differential vapour sensor system. The external sensor is located at the rear of the instrument, the internal sensor is located on the main control board 1) Open the detector’s side...
  • Page 30 3) Carefully remove the sensor by unplugging the sensor from the back of the instrument. 4) The internal vapour sensor is located on the main PCB, as shown. 5) Carefully remove the sensor by unplugging the sensor from the main board as shown.
  • Page 31 7) Ensure that the copper pins in each hole are close together, to ensure a good contact will be made with the replacement sensor’s pins. If necessary move the pins with a small screwdriver. Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...

  • Page 32: Replacing The Fan Assembly

    2) Disconnect the fan cable as shown (FAN). 3) Remove the two screws of the fan assembly. For the PL-ELS 2100 Insert the replacement fan with airflow from the back to the front.of the unit (i.e the silver label is not...
  • Page 33 Connect the fan cable to the main control board The fan assembly on the PL-ELS 2100 Ice must be installed in the opposite direction to the PL-ELS 2100, as shown, to prevent the power s upply overheating Version 2.0...

  • Page 34: Overview Of Pl-Els 2100 Evaporator Assembly

    Overvie w of PL-ELS 2100 Evaporator Assembly The PL-ELS 2100 evaporator assembly comprises a heated tube and drain tube, connecting the nebuliser chamber to the optical assembly (as shown). This section of the instrument also contains the Mass flow controller and gas valve. Access to this part of the instrument can be gained by opening the side panel, but the front panel may need removing for certain service operations.

  • Page 35: Removing And Cleaning The Evaporator Cartridge (Diffuser)

    Removing And Cleaning The Evaporator Cartridge (Diffuser) Loss or reduction in sensitivity. Noisy Baseline When required: Tools required: Allen Keys Parts required: Evaporator Cartridge (# 0860-0425) Ensure that the detector has cooled down before proceeding 1) Open the detector’s side panel using the access key, as shown.
  • Page 36 Remove the evaporator cartridge from the end of the evaporation tube as shown. Place the evaporation cartridge in a beaker of dilute acid and sonicate for ca.30 mins Rinse the evaporator cartridge with water then acetone. Replace the cartridge into the evaporator tube.

  • Page 37: Replacing The Evaporator Heater Assembly (Evaporation Tube)

    Replacing The Evaporator Heater Assembly (Evaporation Tube) Faulty Heater / Evaporation tube become irreversibly When required: contaminated Tools required: Allen keys Spanner Parts required: Evaporator Heater Assembly (No Cartridge) (# 0860-0430) 1) Open the detector’s side panel using the access key, as shown. 2) Remove the evaporator tube from the nebuliser chamber...
  • Page 38 3) Carefully remove the opposite end of the evaporator tube from the optical block assembly. 4) Disconnect the two Evaporator Heater Assembly cables from the main control board (EVAP.HTR & EVAP) and remove the evaporator heater assembly. Insert the New Evaporator Heater Assembly into the optical block.

  • Page 39: Replacing The Mass Flow Controller

    Replacing The Mass Flow Controller Faulty Mass Flow controller When required: Tools required: Allen Keys Parts required: Mass-Flow Controller (# 0860-0530) 1) Open the detector’s side panel using the access key. 2) Unplug the two black gas lines from either end of the Mass flow controller.

  • Page 40: Replacing The Gas Inlet Plug Assembly

    Replacing The Gas Inlet Plug Assembly Every 12 months, or when filter becomes blocked When required: Tools required: Spanner Parts required: Gas inlet plug assembly (#0860-0560) 1) The gas inlet plug assembly is located at the rear of instrument, as shown 2) Using a spanner, unscrew the assembly and remove as shown.

  • Page 41: Replacing The Gas Inlet Valve

    Replacing The Gas Inlet Valve Faulty Gas Inlet Valve When required: Tools required: Spanner Parts required: Gas Inlet Valve Assembly (#0860-0700) 1) Open the detector’s side panel using the access key as shown 2) Locate the gas valve (as shown) and disconnect the red crimp connectors and all gas tubing.

  • Page 42: Overview Of Pl-Els 2100 Ice Evaporator Assembly

    Overvie w of PL-ELS 2100 Ice Evaporator Assembly The evaporator assembly of the PL- ELS 2100 Ice comprises a temperature controlled evaporator tube section (Peltier unit) which provides active cooling and heating to the evaporator tube. A drain tube connecting the nebuliser chamber to the optical assembly diverts condensed vapour out through the front of the instrument..

  • Page 43: Removing And Cleaning The Pl-Els 2100 Ice Evaporator Cartridge (Diffuser)

    Removing And Cleaning The PL-ELS 2100 Ice Evaporator Cartridge (Diffuser) Loss or reduction in sensitivity. Noisy Baseline When required: Tools required: Allen Keys Parts required: Evaporator Cartridge (# 0860-0425) Ensure that the detector has cooled down before proceeding 1) Open the detector’s side panel using the access key, as shown.
  • Page 44 3) Remove the evaporator cartridge from the end of the evaporation tube as shown. Place the evaporation cartridge in a beaker of dilute acid and sonicate for ca.30 mins Rinse the evaporator cartridge with water then acetone. Replace the cartridge into the evaporator tube.

  • Page 45: Replacing The Pl-Els 2100 Ice Evaporator Heater Assembly

    Replacing The PL-ELS 2100 Ice Evaporator Heater Assembly Failure or damage to the Evaporator Heater Assembly / When required: Evaporation tube become irreversibly contaminated Tools required: Allen keys Spanner Parts required: PL-ELS 2100 Ice Cooled Evaporator Assembly (#0860-1310 If this procedure is not followed correctly, the cooled evaporator assembly may be damaged 1) Open the detector’s side panel...
  • Page 46 3) Disconnect the following connectors from the cooled evaporator assembly 4) Carefully remove the evaporator assembly from the mounting bracket, by unscrewing the two nuts (shown in red) 5) Support the evaporator assembly and remove the mounting bracket by the three screws, as shown.
  • Page 47 7) To replace the cooled evaporator assembly carefully connect the ends of evaporator tube into the optical block and nebuliser chamber, as shown. Reconnect the electrical and gas connections DO NOT TIGHTEN ANY SCREWS AT THIS POINT AS THIS CAN DAMAGE THE ASSEMBLY 8) Having positioned the evaporator assembly, tighten the...
  • Page 48 10) Finally, tighten the bracket to the side wall of the ELSD, using the screws highlighted in green. Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...
  • Page 49 Overvie w of Optical Assembly The optical assembly of the PL-ELS 2100/2100 Ice has been designed for easy maintenance; however there may be occasions where the optical surfaces need cleaning. The diagram below shows the major components of the optical assembly Version 2.0...

  • Page 50: Removing The Photodetector (Pmt) Assembly

    Removing The Photodetector (PMT) Assembly When required: Faulty photomultiplier Tools required: Allen keys Lint-free optical lens tissue Parts required: Photo Detector Assembly (# 0860-0580) Electronic boards and components are sensitive to electronic discharge (ESD). In orde r to prevent damage always use ESD protection when handling electronic boards and components.
  • Page 51 3) Disconnect all 3 cables from the PMT assembly. 4) Loosen the grub screw on the PMT assembly and remove the black rubber plug, as shown. 5) Carefully remove the PMT assembly from the optical block. Attach the replacement PMT assembly making sure all three cables are re-connected.

  • Page 52: Replacing The Led Light Source Assembly

    Replacing The LED Light Source Assembly Faulty LED When required: Tools required: Allen keys Lint-free optical lens tissue Parts required: LED Light Source Assembly (# 0860-0410) Eye damage may result from directly vie wing the light produced by the LED used in this instrume nt. Always turn off the powe r supply before removing the light source 1) Open the detector’s side panel using the access key, as...
  • Page 53 4) Carefully remove the light source assembly. Attach the replacement light source assembly. Make sure the assembly is pushed up against the focusing collar. Re-connect the gold and blue connectors. Tighten the grub screw. Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...

  • Page 54: Cleaning The Optical Lens Assembly

    Cleaning The Optical Lens Assembly Contamination within the optical assembly (offset too high) When required: Tools required: Allen keys Lint-free optical lens tissue Parts required: Light Chamber Window (# 0860-0420) Photo Detector Assembly (# 0860-0580) 1) Open the detector and remove the front panel as described in “Removing the front panel”(pg 15).
  • Page 55 4) To clean the Photodetector (PMT) assembly, first remove the assembly as described in “Removing the Photodetector (PMT) Assembly” (pg 46) The lenses are held in place by a Wave-Ring spring (see below). Release the spring using a small screwdriver. 6) The Wave-Ring spring can then be removed as shown Remove and clean...

  • Page 56: Replacing The Optical Light Trap

    Replacing The Optical Light Trap High Baseline Offset; Noisy baseline When required: Tools required: Allen keys Screwdriver Parts required: Optical Light Trap (#0860-0720) 1) Open the detector’s side panel using the access key, as shown. 2) The Light trap is located behind the PMT module, as indicated.
  • Page 57 3) Using an Allen key, loosen the grub screw (as indicated) and carefully pull out the optical light trap as shown. Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...

  • Page 58: Replacing The Optical Heater

    Replacing The Optical Heater Failure of optical heater or optical heater fuse When required: Tools required: Allen keys Screwdriver Parts required: Optical Heater (#0860-0740) Electronic boards and components are sensitive to electronic discharge (ESD). In orde r to prevent damage always use ESD protection when handling electronic boards and components.

  • Page 59: Removing & Cleaning The Prism Assembly

    Removing & Cleaning The Prism Assembly Contaminated prism:- High baseline offset When required: Tools required: Allen keys Lint-free optical lens tissue Lens cleaner Prism assembly (#0860-0760) Parts required: 1) Open the detector’s side panel using the access key, as shown. 2) Remove the two screws located at the bottom (as shown) and top of the inside panel.
  • Page 60 4) Very carefully slide out the prism assembly from the optical assembly. 5) The prism assembly can be replaced or cleaned using lint- free optical tissue and cleaner. Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...

  • Page 61: Electronics

    Electronics The electronics comprise three main components: 1. Detector’s Main Control PCB 2. Power Supply (different supply on the PL-ELS 2100 Ice) 3. Cooled Evaporator assembly (PL-ELS 2100 Ice only) Replacing The Main Control PCB Defective Main Control PCB When required:...
  • Page 62 2) Remove the three screws, as indicated and unplug all connections. 3) Remove the six screws from the rear of the instrument. Carefully lift the board from its mountings. Replace the new PCB and re-connect all the cables. Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...

  • Page 63: Replacing The Pl-Els 2100 Power Supply

    Replacing The PL-ELS 2100 Power Supply Defective or Failed Power Supply When required: Tools required: Screwdriver Allen Keys Parts required: PL-ELS 2100 Power Supply (# 0860-1320) Electronic boards and components are sensitive to electronic discharge (ESD). In order to prevent damage always use ESD protection whe n handling electronic boards and components.

  • Page 64: Replacing The Pl-Els 2100 Ice Power Supply

    Replacing The PL-ELS 2100 Ice Power Supply Defective or Failed Power Supply When required: Tools required: Screwdriver Allen Keys Parts required: PL-ELS 2100 Ice Power Supply (# 0860-0640) Electronic boards and components are sensitive to electronic discharge (ESD). In order to prevent damage always use ESD protection whe n handling electronic boards and components.
  • Page 65 3) Remove the ferrite from the group of wires, as shown. 4) Disconnect the wires from the power supply, as shown. 5) Remove the power supply from its mounting by unscrewing the four screws, as shown. Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...
  • Page 66 6) Remove the power supply. 7) Insert the new power supply and re-connect the cables. Ensure the correct wires are connected to correct positions on the green terminal block. The pair of black & yellow wires connect as follows: Black position 3 Yellow position 6, as shown 8) The pair of red &...
  • Page 67 9) The single black wire (screen) connects as follows: Large Black position 3. 10) The pair of pink & blue wires connect as shown: Pink position 4. Blue position 5. 11) The group of 4 wires connect as shown: Red position 1. Black position 2.

  • Page 68: Firmware

    Firmware The PL-ELS 2100 & 2100 Ice contain control firmware that can be flash upgraded, as described in section “Upgrading Firmware”.. (pg 65) The PL-ELS 2100 Ice also contains additional firmware on the cooled evaporator assembly, to control the Peltier unit. This firmware can only be flash upgraded at the factory.

  • Page 69: Upgrading Firmware

    Upgrading Firmware TERMINAL.exe or Hyperterminal.exe (supplied with Tools required: Windows) PL-ELS2100 firmware (e.g. 9041_100.HEX) Serial cable (supplied with instrument) Parts required: 1. Close down the control software and turn off the instrument. 2. At the rear of the unit move the serial cable from the connector labeled RS232 to the one labeled SERVICE 3.
  • Page 70 Figure 1 Terminal program Figure 2 Communications dialog Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...
  • Page 71 Figure 3 Successful Communication Figure 4 Initialising the Programming Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...
  • Page 72 Figure 5 Selecting the HEX file Figure 6 Downloading the Program Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...
  • Page 73 Figure 7 Programming the EPROM PL-ELS 2100/2100 Ice’s with digital signal processing and gas shut-off valve (i.e. serial numbers #004-162 or later) use Firmware V1.2.1 Prior to this we were installing Firmware V1.14. Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...

  • Page 74: Programming Device Identity

    Programming Device Identity TERMINAL.exe or Hyperterminal.exe (supplied with Tools required: Windows) ELSD Device ID.TRM program Serial cable (supplied with instrument) Parts required: 1. Close down the control software 2. Connect the serial cable to the RS232 port on the rear of the instrument 3.
  • Page 75 Figure 8 ELSD Device ID Terminal program Figure 9 Communications dialog Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...
  • Page 76 Figure 10 Successful Communication with Get Data command Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...
  • Page 77 Figure 11 Device ID displayed Version 2.0 6_26931B ELS2100_2100 Ice Service Manual_vsn2.0_master.doc...

  • Page 78: Identifying Parts And Materials

    Gas Inlet Frit Assembly 0860-0570 LED Light Source 0860-0410 Photo Detector Assembly 0860-0580 Vapour Sensor 0860-0415 Display Window & Keypad 0860-0405 PL-ELS 2100 Ice Display Window & Keypad 0860-1300 Mirror 0860-0510 Nebuliser Assembly 0860-0450 Mass Flow Controller 0860-0530 Light Chamber Window 0860-0590...

  • Page 79: Instrument Specifications

    Light Source LED 480nm Detector Photomultiplier Tube Temperature Range PL-ELS 2100 Evaporator Ambient to 120ƒC Nebuliser Ambient to 90ƒC PL-ELS 2100 Ice Evaporator 10 to 80ƒC Nebuliser Ambient to 90ƒC Nebuliser Gas Typical inlet Pressure 60-100PSI Maximum Inlet Pressure 100PSI Gas Flow Rate Up to 3.25SLM...

  • Page 80: Cleaning & Decontamination Procedures

    CLEANING & DECONTAMINATION PROCEDURES Switch off and disconnect power cord from instrume nt before cleaning or decontamination. Allow any hot parts to cool before proceeding. WARNING Cleaning The exterior of the instrument should be cleaned by wiping down with a soft cloth moistened with dilute detergent solution, followed by wiping down with a cloth moistened with deionised water.

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Pl-els 2100 ice

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